Experimental analysis of soil reaction on a lug of a movable lug wheel

A movable lug wheel was tested in a soil bin test apparatus to determine its traction performance and to measure the soil reaction forces on its lugs. Similar tests were also conducted using a fixed lug wheel. The effects of the lug motion pattern, lug spacing and horizontal load on pull and lift forces were studied. From the experiments it is confirmed that the movable action of the lug plate could generate superior pull and lift forces in comparison with the fixed lug wheel. Among the test wheels, lug motion pattern-2 generated the highest pull and lift forces. Within the range of the test conditions, there was no significant difference in pull and lift forces of the lug plate between the test lug wheels with 12 lugs and 15 lugs at the same level of horizontal and vertical loads. The increase of horizontal load up to 200 N generally increased the pull force and generated smaller rolling resistance before the lug left the soil, but did not increase the lift force significantly. The patterns of pull force, lift force and drawbar pull generated under a constant slip were slightly different from those under a constant horizontal load. Finally, the results were also elucidated by their actual lug trajectories in soil.     

Theoretical analysis of soil reaction on a lug of the movable lug cage wheel

The measurement of soil reaction forces on a lug of a movable lug cage wheel was carried out in a soil bin. To elucidate the experimental results, a theoretical analysis of soil reaction forces on the lug of the movable lug cage wheel was made by using an analysis of the lug trajectory and a modified theory in soil–vehicle mechanics. The existing theory was modified and adjusted by considering the actual lug trajectory and the soil trench made by the preceding lug. The results showed that the theoretical analysis gave a good representation of the reaction forces measured experimentally. The higher pull and lift forces of the movable lug cage wheel compared with those of the fixed lug wheel was supported by the theoretical analysis. Although the theoretical representation of soil reaction forces should be improved by further works, it is sufficiently accurate to estimate the performance of the movable lug cage wheels by the proposed theory.     

Effect of design parameters on the performance of rigid traction wheels on saturated soils

A dimensional analysis was carried out to study the effect of individual wheel parameters, namely the lug angle, lug height, rim width and lug spacing on the traction performance of rigid wheels in saturated soils. The performance of the test wheels was evaluated on the basis of drawbar pull, slip and torque data obtained at different normal loads ranging between 50 and 100 kg (790–980 N). The data were utilized to compute the performance values such as tractive efficiency and overall performance index. Through the regression analysis, the optimum values of lug angle, rim width and lug spacing were found to be 20°, 200 mm and 110 mm respectively for a wheel of 685 mm dia. However, a definite conclusion regarding the optimum value of lug height could not be drawn, though the analysis for higher loads indicated this value as of 38 mm. The wheel parameter most influencing the traction performance of the wheel was found to be the rim width.     

特性拦阻材料的台架实验装置研制

本文建立了单轮负载、平台拖动式的台架实验装置,并开展了验证实验。该装置主要包括固定框架、吊篮、活动平台、机轮夹持组件和传感器。将拦阻材料安装在活动平台上,通过牵引活动平台实现机轮对拦阻材料的碾压。该装置可以更换不同机轮、安装不同性能的拦阻材料;实验条件包括机轮胎压、机轮承重等参数;传感器可以测量实验过程中机轮受到的拦阻力、机轮压入深度等参数。该装置可以为研究机轮规格、胎压、承重、拦阻材料性能等对拦阻力的影响提供实验手段。验证实验结果表明,所建立的装置可以满足机轮与特性拦阻材料力学模型研究的需要。     

Effects of reduced inflation pressure and vehicle loading on off-road traction and soil stress and deformation state

Field experiments on off-road vehicle traction and wheel–soil interactions were carried out on sandy and loess soil surfaces. A 14 T, 6 × 6 military truck was used as a test vehicle, equipped with 14.00-20 10 PR tyres, nominally inflated to 390 kPa. Tests were performed at nominal and reduced (down to 200 kPa) inflation pressures and at three vehicle loading levels: empty weight, loaded with 3.6 and 6.0 T mass (8000, 11,600 and 14,000 kg, respectively). Traction was measured with a load cell, attached to the rear of the test vehicle as well as to another, braking vehicle. Soil stress state was determined with the use of an SST (stress state transducer), which consists of six pressure sensors. Soil surface deformation was measured in vertical and horizontal directions, with a videogrammetric system. Effects of reduced inflation pressure as well as wheel loading on traction and wheel–soil interactions were analyzed. It was noticed that reduced inflation pressure had positive effects on traction and increased stress under wheels. Increasing wheel load resulted in increasing drawbar pull. These effects and trends are different for the two soil surfaces investigated. The soil surface deformed in two directions: vertical and longitudinal. Vertical deformations were affected by loading, while longitudinal were affected by inflation pressure.     

Experimental analysis of vertical soil reaction and soil stress distribution under off-road tires

In this study, the vertical soil reaction acting on a driven wheel was measured by strain gages bonded to the left rear axle of a 2WD tractor driven under steady-state condition on different soil surfaces, tractor operations, and combinations of static wheel load and tire inflation pressure. In addition, the measurements of radial and tangential stresses on the soil–tire interface were made simultaneously at lug’s face and leading side near the centerline of the left rear tire using spot pressure sensors. The experimental results indicate that the proposed method of vertical soil reaction measurement is capable of monitoring the real-time vertical wheel load of a moving vehicle and provides a tool for further studies on vehicle dynamics and dynamic wheel–soil interaction. Furthermore, the measured distributions of soil stresses under tractor tire could provide more real insight into the soil–wheel interactions.     

Effect of circumferential angle, lug spacing and slip on lug wheel forces

This study was conducted to investigate the effect of circumferential angle, lug spacing and wheel slip on forces produced by a cage wheel. Experiments were conducted in a laboratory soil bin having Bangkok Clay soil with 51% (d.b.) soil moisture content. Six ring-type loadcells were used to measure the soil horizontal, vertical and transverse reactions on the cage wheel lugs. The circumferential angle was varied from 0, 15, 30 to 45°. The lug spacing and wheel slip were varied from 20, 30 to 40° and 20, 35 to 50% respectively. All the force measurements were done at a constant 7 cm sinkage. The results showed that increasing circumferntial angle up to 45° can reduce variation in lug wheel forces, at the same time it had little effect on the mean pull and lift values. The side force was affected by the changes of circumferential angle. The 20° lug spacing not only gave the minimum variations but also maximum mean lug forces. The highest lug wheel forces occurred at 35% wheel slip.     

Measurement of soil reaction forces on a single movable lug

In order to clarify characteristics of a new mechanism called a movable lug, a model of a single movable lug equipped with an L-shaped force transducer has been developed. The soil reaction forces (normal and tangential) on a flat single movable lug, a curved single movable lug and a fixed lug were measured on wet sandy loam soil in the laboratory soil bin test. These measured forces then were converted to lug pull and lift forces. The pull and lift forces obtained by the flat movable lug with 45° lug inclination angle and the curved movable lug were higher than those of the fixed lug. It was observed that the lift force of the fixed lug achieved its peak and dropped earlier than those of the movable lugs. However, the peaks of pull and lift forces of the flat and curved movable lugs were almost the same. The flat movable lug with 45° lug inclination angle generated a slightly higher peak of pull force than those with 30° and 60° lug inclination angles. However, the higher lug inclination angle produced, the lower peak of lift force. It was observed that the pull and lift forces increased as the sinkage increased. In contrast to the flat movable lug with 45° lug inclination angle, the curved movable lug produced greater lift force especially at high sinkage. The increase in lug slip from 5% to 25 and 50% caused an increase in the peaks of pull and lift forces. The soil moisture content affected the lug forces significantly.     

Experimental study and analysis on driving wheels’ performance for planetary exploration rovers moving in deformable soil

Planetary rovers are different from conventional terrestrial vehicles in many respects, making it necessary to investigate the terramechanics with a particular focus on them, which is a hot research topic at the budding stage. Predicting the wheel-soil interaction performance from the knowledge of terramechanics is of great importance to the mechanical design/evaluation/optimization, dynamics simulation, soil parameter identification, and control of planetary rovers. In this study, experiments were performed using a single-wheel testbed for wheels with different radii (135 and 157.35 mm), widths (110 and 165 mm), lug heights (0, 5, 10, and 15 mm), numbers of lugs (30, 24, 15, and 8), and lug inclination angles (0°, 5°, 10°, and 20°) under different slip ratios (0, 0.1, 0.2, 0.3, 0.4, 0.6, etc.). The influences of the vertical load (30 N, 80 N, and 150 N), moving velocity (10, 25, 40, and 55 mm/s), and repetitive passing (four times) were also studied. Experimental results shown with figures and tables and are analyzed to evaluate the wheels’ driving performance in deformable soil and to draw conclusions. The driving performance of wheels is analyzed using absolute performance indices such as drawbar pull, driving torque, and wheel sinkage and also using relative indices such as the drawbar pull coefficient, tractive efficiency, and entrance angle. The experimental results and conclusions are useful for optimal wheel design and improvement/verification of wheel-soil interaction mechanics model. The analysis methods used in this paper, such as those considering the relationships among the relative indices, can be referred to for analyzing the performance of wheels of other vehicles.     

An indoor traction measurement system for agricultural tires

To reliably study soil–wheel interactions, an indoor traction measurement system that allows creation of controlled soil conditions was developed. This system consisted of: (i) single wheel tester (SWT); (ii) mixing-and-compaction device (MCD) for soil preparation; (iii) soil bin; (iv) traction load device (TLD). The tire driving torque, drawbar pull, tire sinkage, position of tire lug, travel distance of the SWT and tire revolution angle were measured. It was observed that these measurements were highly reproducible under all experimental conditions. Also relationships of slip vs. sinkage and drawbar pull vs. slip showed high correlation. The tire driving torque was found to be directly influenced by the tire lug spacing. The effect of tire lug was also discussed in terms of tire slip.     

Improvement of a power tiller cage wheel for use in swampy peat soils

This study was aimed at investigating traction performance of a cage wheel for use in swampy peat soils in Indonesia. The tests were conducted in a soil bin filled with peat soil taken from the swampy areas. A set up was developed to measure tractive performance of a single cage wheel. Deep sinkage and high wheel slip were identified as the major problems of using the existing cage wheel design in swampy peat soils. The results revealed that increasing the lug angle from 15 to 35° and the length of lug improved the tractive performance of the cage wheel significantly, while increasing the number of lugs from 14 to 18 and width of lug did not improve the tractive performance significantly. A cage wheel with lug size 325×80 mm, 35° lug angle, 14 lugs (26° lug spacing), with 2 circumferential flat rings installed on the inner side of the lugs, out performed the other settings for use with power tillers in swampy peat soils.     

Wheels' performance of Mars exploration rovers: Experimental study from the perspective of terramechanics and structural mechanics

The soft ground and stones on the surface of Mars may cause sinkage of and damage to the wheels of a Mars rover. Therefore, we analyzed the performance of a wheel-step Mars rover from the perspective of terramechanics and structural mechanics. Using China’s Mars rover wheel prototype and wheel-soil interaction testbed, we obtained the driving performance of the wheels of a Mars rover under various conditions, including full skidding conditions. The vertical load set in the tests was determined using the gravity of Mars and the mass of the wheel-step Mars rover. The results indicate that the driving torque, sinkage, and resistance coefficient have a linear relationship with the wheel vertical load. An analysis of the structural mechanical characteristics of the wheel of the Mars rover was conducted by testing the radial, axial, torsional, and deflection stiffness. We found that the wheel ribs can improve the stiffness of the wheel but may reduce its driving performance. The analysis methods and evaluation indices can be used to analyze the performance of the wheels of other Mars rovers. Furthermore, the findings of this study can be used to optimize wheel design and motion control of wheel-step Mars exploration rovers.     

Traction performance of a pushed/pulled drive wheel

A comprehensive method for prediction of off-road driven wheel performance is presented, assuming a parabolic wheel–soil contact surface. The traction performance of a driven wheel is predicted for both driving and braking modes. Simulations show significant non-symmetry of the traction performance of the driving and braking wheels. The braking force is significantly greater than the traction force reached in the driving mode. In order to apply the suggested model for prediction of the traction performance of a 4WD vehicle, the load transfer effect was considered. Simulated traction performances of front and rear driven wheels differ significantly, due to the load transfer. In the driving mode, the rear driven wheel develops a net traction force greater than that of the front wheel. On the other hand, in the braking mode the front driven wheel develops a braking force significantly greater than that of the rear driven wheel due to a pushed/pulled force affected by the load transfer. The suggested model was successfully verified by the data reported in literature and by full-scale field experiments with a special wheel-testing device. The developed approach may improve the prediction of off-road multi-drive vehicle traction performance.     

Structure design and traction trafficability analysis of multi-posture wheel-legs bionic walking wheels for sand terrain

Nowadays, the existing walking wheels still have problems with the wheel-legs structure and the traction trafficability on the loose sand. It is commonly believed that African ostrich (Struthio camelus) is a kind of bipedal species with superior running performance on the sandy environment. Being enlightened by this, four bionic walking wheels (herringbone wheel, in-line wheel, V-shaped wheel and combination wheel) were designed and tested by imitating the structure and posture of ostrich’s feet travelling on sand. The results showed that when the wheel load was 20, 30 and 50N respectively and the slip ratio was less than 35%, the herringbone wheel had better traction trafficability than that of other wheels. When the wheel load was 30, 50 and 70N and the slip ratio was more than 35%, the in-line wheel had better performance than that of other wheels. It was shown in this thesis that the bionic walking wheels designed with the multi-posture wheel-legs and the simple structure could reduce the soil resistance and the disturbance to sand, thereby achieving a superior performance of traveling on sand. In addition, a new idea and research method for designing of walking mechanism on soft terrain has been provided in this thesis.     

Tractive performance analysis of a lugged wheel by open-source 3D DEM software

Open-source software (OSS) is free to use and has accessible source codes, thus, it can be modified by various users. By using OSS, it is possible to easily and economically develop a target program for interaction studies in terramechanics. Yet Another Dynamic Engine (YADE) is an OSS for the 3D discrete element method (DEM), but its applicability to various contact interaction problems in terramechanics is not well-known. To investigate the applicability of YADE in terramechanics, the tractive performance of a lugged wheel was analyzed in this study. An idea of a proportional-integral-differential control model was applied to realize the constant rotation of the wheel in YADE. Our previous experiments on the locomotion of a small lugged wheel on a lunar-soil simulant were analyzed by YADE, and the results were found to be qualitatively similar to the obtained experimental results when considering the effects of the lug height, lug thickness, lug number, and wheel diameter. By applying a quasi-2D analysis with the same soil bin width and wheel width, the computational load of 3D DEM by YADE can be reduced up to 36.8% with similar net traction behavior against the wheel slip in a 3D analysis.     

The characteristics of soil reaction forces on a single movable lug

In order to understand clearly the characteristics of the soil reaction forces on a single movable lug, the resultant of measured soil reaction forces was determined and presented along with its position on the lug plate. The resultant of soil reaction forces acting on the movable lug increased gradually and reached the maximum value when the lug was on about its lowest position in the soil, then it decreased without offering any downward resistance to the lug till the lug left the soil. The maximum resultant force of the movable lug was higher than that of a fixed lug. The point of action of the resultant force on the movable lug shifted in a similar way in all test cases, that is, it moves to the center of the lug from the outer tip until it reaches the position where it becomes the maximum, then it moves to the outer tip till the lug leaves the soil. The inclination angle of the resultant force increased with the decrease of lug inclination angle. The bigger lug sinkage of the movable lug produced bigger soil reaction forces and shifted the point of action of the resultant force from the tip part to the central part of the lug. However, there was no significant effect of the lug sinkage on the direction of the resultant force. The increase in lug slippage from 25% to 50% brought bigger soil reaction forces on the movable lug, but did not influence the direction and point of action of the resultant force.     

Experimental and DEM analyses on wheel-soil interaction

In this paper, the wheel-soil interaction for a future lunar exploration mission is investigated by physical model tests and numerical simulations. Firstly, a series of physical model tests was conducted using the TJ-1 lunar soil simulant with various driving conditions, wheel configurations and ground void ratios. Then the corresponding numerical simulations were performed in a terrestrial environment using the Distinct Element Method (DEM) with a new contact model for lunar soil, where the rolling resistance and van der Waals force were implemented. In addition, DEM simulations in an extraterrestrial (lunar) environment were performed. The results indicate that tractive efficiency does not depend on wheel rotational velocity, but decreases with increasing extra vertical load on the wheel and ground void ratio. Rover performance improves when wheels are equipped with lugs. The DEM simulations in terrestrial environment can qualitatively reproduce the soil deformation pattern as observed in the physical model tests. The variations of traction efficiency against the driving condition, wheel configuration and ground void ratio attained in the DEM simulations match the experimental observations qualitatively. Moreover, the wheel track is found to be less evident and the tractive efficiency is higher in the extraterrestrial environment compared to the performance on Earth.     

Characteristics of normal and tangential forces acting on a single lug during translational motion in sandy soil

Lugs (i.e., grousers) are routinely attached to the surfaces of wheels/tracks of mobile robots to enhance their ability to traverse loose sandy terrain. Much previous work has focused on how lug shape, e.g., height, affects performance; however, the goal of this study is to experimentally confirm the effects of lug motion on lug–soil forces. We measured normal and tangential forces acting on a single lug as functions of inclination angle, moving direction angle, sinkage length, horizontal displacement, and traveling speed. The experimental results were mathematically fitted by using least square method to facilitate quantitative analyses on effects of changes in these motion parameters. Moreover, we compared the measured tangential forces to values calculated from a conventional tangential force model to evaluate the effects of the lug-tip surface, which is generally ignored in existing terramechanics models. The conclusions from this study would be useful for estimating the traveling performance of locomotive mechanisms equipped with lugs, modeling interaction mechanics between lugged wheels and soil, etc.     

Development of a data acquisition system for measuring the characteristics of real time forces by cage wheels

A new data acquisition system was introduced that could be used to monitor the real time wheel forces to solve the limitations of obtaining precise performance characteristics of actual cage wheels. Contrary to previous methods, in which the cage wheel forces were obtained by summing up the individual lug forces. The new method enables measurement of the components of lug force in three orthogonal directions simultaneously. A single unit dynamometer system, with two extended octagonal rings was designed and fabricated using a solid mild steel block, was able to measure force up to 5 kN in each direction. It was used in a soil-bin test rig to determine the characteristics of the forces produced by a cage wheel with opposing circumferential lugs. The characteristics of the pull and lift forces agreed with measured drawbar pull and calculated wheel forces respectively. The force signals fluctuated periodically with rotation angle and the corresponding period approximately equal to the interval of angular lug spacing. The side force fluctuated between positive and negative values and the average was closer to zero due to the balancing effect of opposing lugs. The new system showed better output compared to the previous attempts, confirming its applicability for accurate measurement of real time wheel forces.     

A method of torque control for independent wheel drive vehicles on rough terrain

Our previous research has revealed that, for vehicles with independently driven wheels, a torque distribution based on the ratio of the vertical load of each wheel to the total vehicle load is efficient for driving on flat ground. In this research, this method of torque distribution was extended to electric off-road vehicles driving on rough ground. In order to examine the driving efficiency of these vehicles, a numerical vehicle model was constructed in the pitch plane. Simulations using the numerical vehicle model on rough ground were conducted with a proposed torque distribution and control method. The numerical results from these simulations were compared with those of a conventional vehicle to evaluate the driving efficiency and trafficability on ground with various profiles. A comparison between the simulations demonstrated that the proposed method of torque distribution to the front and rear wheels based on the ratio of the vertical load is efficient for driving on rough ground.