Photoinitiated dispersion polymerization of methyl methacrylate: A quick approach to prepare polymer microspheres with narrow size distribution

Photoinitiated dispersion polymerization of methyl methacrylate was carried out in a mixture of ethanol and water as dispersion medium in the presence of poly(N‐vinylpyrrolidone) (PVP) as the steric stabilizer and Darocur 1173 as photoinitiator. 93.7% of conversion was achieved within 30 min of UV irradiation at room temperature, and microspheres with 0.94 μm number–average diameter and 1.04 polydispersity index (PDI) were obtained. X‐ray photoelectron spectroscope (XPS) analysis revealed that only parts of surface of the microspheres were covered by PVP. The particle size decreased from 2.34 to 0.98 μm as the concentration of PVP stabilizer increased from 2 to 15%. Extra stabilizer (higher than 15%) has no effect on the particle size and distribution. Increasing medium polarity or decreasing monomer and photoinitiator concentration resulted in a decrease in the particle size. Solvency of reaction medium toward stabilizer, which affects the adsorption of stabilizer on the particle surface, was shown to be crucial for controlling particle size and uniformity because of the high reaction rate in photoinitiated dispersion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1329–1338, 2008     

Monodisperse polystyrene microspheres prepared by dispersion polymerization with microwave irradiation

Monodisperse polystyrene microspheres with diameters of 200–500 nm were prepared by dispersion polymerization with microwave irradiation with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator in an ethanol/water medium. The morphology, size, and size distribution of the polystyrene microspheres were characterized with transmission electron microscopy and photon correlation spectroscopy, and the formed films of the polystyrene dispersions were characterized with atomic force microscopy. The effects of the monomer concentration, stabilizer concentration, and initiator concentration on the size and size distribution of the polystyrene microspheres were investigated. The polystyrene microspheres prepared by dispersion polymerization with microwave irradiation were smaller, more uniform, and steadier than those obtained with conventional heating. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2368‐2376, 2005     

Stabilizer‐free dispersion copolymerization of maleic anhydride and vinyl acetate. I. Effects of principal factors on microspheres

A novel dispersion copolymerization of maleic anhydride (MAn) and vinyl acetate (VAc) without adding stabilizer is developed, which gives uniform copolymer microspheres with tunable sizes. Some principal factors affecting the microspheres, such as reaction time, monomer concentration and feed ratio, reaction media, and cosolvent, were investigated. It was found that the stabilizer‐free dispersion copolymerization of MAn and VAc is a rapid process, and the particle size grows in accordance with the evolution of polymerization. The chemical composition of the copolymer microspheres was characterized by FT‐IR and ¹³C NMR spectroscopies. Over a wide range of monomer concentrations, the microspheres can always be formed and stably dispersed, with uniform sizes ranging from 180 nm to 740 nm. The yield of copolymer microspheres reaches a maximum at 1:1 feed ratio of MAn to VAc, owing to the alternating copolymerization between the binary monomers by a known charge‐transfer‐complex mechanism. However, the diameter of microspheres drastically increases when MAn content is enhanced. Only some specific alkyl ester solvents, such as n‐butyl acetate, isobutyl acetate, n‐amyl acetate, are desirably fit for this unique stabilizer‐free dispersion polymerization. Furthermore, we found that when some acetone is added as a cosolvent, the copolymer microspheres can still be formed, with much larger diameters. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3760–3770, 2005     

Further insight into the mechanism of poly(styrene‐co‐methyl methacrylate) microsphere formation

Polymeric microspheres have been used in a broad range of applications from chromatographic separation techniques to analysis of air flow over aerodynamic surfaces. The preparation of microspheres from many polymer families has consequently been extensively studied using a variety of synthetic approaches. Although there are a myriad of polymeric microsphere synthesis methods, free‐radical initiated emulsion polymerization is one of the most common techniques. In this work, poly(styrene‐co‐methyl methacrylate) microspheres were synthesized via surfactant‐free emulsion polymerization. The effects of co‐monomer composition and addition time on particle size distribution, particle formation, and particle morphology were investigated. Particles were characterized using dynamic light scattering and scanning electron microscopy to gain further insight into particle size and size distributions. Reaction kinetics were analyzed through consideration of characterization results. A particle formation mechanism for poly(styrene‐co‐methyl methacrylate) microspheres was proposed based on characterization results and known reaction kinetics. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2249–2259     

Magnetic polyglycidylmethacrylate microspheres by dispersion polymerization

Composite polyglycidylmethacrylate [poly(GMA)] spherical microparticles capable of responding to magnetic fields were prepared by dispersion polymerization of GMA in the presence of iron oxides. The polymerization reaction was carried out in aqueous alcoholic media (methanol, ethanol, propan‐1‐ol, and butan‐1‐ol) using poly‐(N‐vinylpyrrolidone) and 2,2′‐azobisisobutyronitrile as a steric stabilizer and initiator, respectively. Quaternary ammonium salt (Aliquat 336) acting as an electrostatic costabilizer favorably affected dispersity. The solubility parameter of the reaction mixture determined the size of the resulting microspheres. In addition to the particle size distribution, the addition of iron oxide to the polymerization medium also caused a shift of the particle size to higher values. The results show that poly(GMA) particles contained up to 25 wt % iron oxide. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3707–3715, 2001     

Synthesis and characterization of new radiopaque microspheres by the dispersion polymerization of an iodinated acrylate monomer for X‐ray imaging applications

Radiopaque microspheres of sizes ranging from 0.2 to 1.4 μm were formed by the dispersion polymerization of the monomer 2‐methacryloyloxyethyl(2,3,5‐triiodobenzoate) in 2‐methoxyethanol. The effects of various polymerization parameters, including the monomer concentration, initiator type and concentration, and stabilizer molecular weight and concentration, on the molecular weight, size, and size distribution of the particles were elucidated. The characterization of these iodinated microspheres was accomplished with routine methods such as Fourier transform infrared, nuclear magnetic resonance, thermogravimetric analysis, differential scanning calorimetry, gel permeation chromatography, scanning electron microscopy, Brunauer–Emmett–Teller measurements, and elemental analysis. Because of the presence of iodine atoms in these microspheres, they were expected to possess a radiopaque nature. The radiopacity of these particles dispersed in water and in the dry state was demonstrated with an imaging technique based on X‐ray absorption usually used in hospitals. These novel radiopaque microspheres may be used for different X‐ray imaging needs, such as blood pooling, body organs, embolization, dental compositions, implants, prostheses, and nanocomposites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3859–3868, 2006     

Synthesis of highly crosslinked monodisperse polymer particles: Effect of reaction parameters on the size and size distribution

Monodisperse polystyrene particles crosslinked with different concentrations of divinylbenzene were synthesized in the 3.2–9.1 μm size range by dispersion polymerization in an isopropyl alcohol/toluene mixed‐dispersion medium with poly(N‐vinylpyrrolidone) as a steric stabilizer and 2,2′‐azobisisobutyronitrile as a radical initiator. The effects of the reaction parameters such as the crosslinking agent concentration, media solvency (controlled by varying the amount of toluene addition), the initiator concentration, and the stabilizer concentration on the particle size and size distribution were investigated with reference particles with a monodisperse size distribution and crosslinked by 1.5 wt % divinylbenzene. The appropriate increase in media solvency was a prerequisite for preparing crosslinked particles without coagulated and/or odd‐shaped particles. The investigation of the effects of the polymerization parameters also shows that only specific sets of conditions produce particles with a monodisperse size distribution. The glass‐transition temperatures of the particles increased with increasing divinylbenzene concentration. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4368–4377, 2002     

Influence of a reversible addition–fragmentation chain transfer agent in the dispersion polymerization of styrene

Dispersion polymerization was applied to the controlled/living free‐radical polymerization of styrene with a reversible addition–fragmentation chain transfer (RAFT) polymerization agent in the presence of poly(N‐vinylpyrrolidone) and 2,2′‐azobisisobutyronitrile in an ethanol medium. The effects of the polymerization temperature and the postaddition of RAFT on the polymerization kinetics, molecular weight, polydispersity index (PDI), particle size, and particle size distribution were investigated. The polymerization was strongly dependent on both the temperature and postaddition of RAFT, and typical living behavior was observed when a low PDI was obtained with a linearly increased molecular weight. The rate of polymerization, molecular weight, and PDI, as well as the final particle size, decreased with an increased amount of the RAFT agent in comparison with those of traditional dispersion polymerization. Thus, the results suggest that the RAFT agent plays an important role in the dispersion polymerization of styrene, not only reducing the PDI from 3.34 to 1.28 but also producing monodisperse polystyrene microspheres. This appears to be the first instance in which a living character has been demonstrated in a RAFT‐mediated dispersion polymerization of styrene while the colloidal stability is maintained in comparison with conventional dispersion polymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 348–360, 2007     

Effect of the reaction parameters on the particle size in the dispersion polymerization of 2‐hydroxyethyl and glycidyl methacrylate in the presence of a ferrofluid

The precipitation of Fe₃O₄ from an aqueous solution with ammonium hydroxide produced nanoparticles that were coated with a layer of oleic acid [or, in some cases, poly(ethylene oxide) or poly(vinylpyrrolidone)] before their dispersion into the organic phase. The encapsulation of magnetite nanoparticles in poly(2‐hydroxyethyl methacrylate) or poly(2‐hydroxyethyl methacrylate‐co‐glycidyl methacrylate) microparticles was achieved by dispersion polymerization in toluene/2‐methylpropan‐1‐ol. Magnetic poly(glycidyl methacrylate) microparticles were obtained in the presence of poly(ethylene oxide) at the magnetite/monomer interface. The particles containing up to 20 wt % iron maintained their discrete nature and did not aggregate. The effect of the reaction medium polarity, the concentrations of the monomer, initiator, and stabilizer, and the temperature on the particle size, particle size distribution, and iron and oxirane group contents was studied. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1848–1863, 2003     

Synthesis of monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate

We prepared monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate (PAspNa) as a dispersion stabilizer in an ethanol/water medium. The influence of reaction parameters, i.e., the volume fraction of ethanol in the medium, stabilizer concentration, and the monomer concentration, on the average diameter of the prepared polystyrene microspheres and its distribution were investigated. Polystyrene microspheres were successfully prepared, and the average diameter of the prepared monodisperse polystyrene microspheres was controlled by adjusting the reaction parameters. The zeta potential of the microspheres and the time course of conversion, the particle diameter and its distribution, and particle numbers were also examined. It was found that PAspNa as a dispersion stabilizer provides an environmentally benign process for the preparation of monodisperse polymer microspheres by dispersion polymerization.     

Polyepichlorohydrine stabilized core shell microspheres by dispersion polymerization

Polystyrene microspheres ranging in diameter from 2 to 10 μm were prepared by dispersion polymerization in the presence of polyepichlorohydrine as the steric stabilizer precursor in alcoholic media. To clarify the effects of the solvent mixture composition, initiator concentration and steric stabilizer amount on the microsphere characteristics, including the molar mass parameters of the polymeric material, the microsphere size, and the steric stabilizer surface density, a three-factor full factorial design involving two levels of each of the factors and replicate experiments was employed. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 681–688, 1997     

Reactive poly(glycidyl methacrylate) microspheres prepared by dispersion polymerization

Poly(glycidyl methacrylate) [poly(GMA)] microspheres of narrow size distribution were prepared in a simple one‐step procedure by dispersion radical polymerization. Depending on the solvent used, poly(GMA) particle size could be controlled in the range of 0.5–4 μm by changing the solubility parameter of the reaction mixture. In N,N′‐dimethylformamide (DMF)/methanol mixture, the particle size increased and the size distribution broadened with decreasing initial solubility parameter. While in the DMF/methanol solvent system, hydroxypropyl cellulose (HPC) or cellulose acetate butyrate (CAB) were taken as steric stabilizers of the dispersion polymerization, poly(vinylpyrrolidone) (PVP) was used in alcoholic media. Contrary to the DMF/methanol system, narrow particle size distributions were obtained with PVP‐stabilized polymerizations in ethanolic, methanolic, propan‐1‐olic or butan‐1‐olic medium. Both the particle size and polydispersity were reduced with increasing stabilizer concentration. If lower molecular‐weight PVP was used, larger microspheres were obtained. Poly(GMA) samples prepared in a neat alcoholic medium virtually quantitatively retained oxirane group content after the polymerization. Reactivity of the poly(GMA) microspheres was confirmed by their hydrolysis and aminolysis. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3855–3863, 2000     

PSt种子与“花瓣”形PSt/PAN复合颗粒的制备

以过硫酸钾为引发剂,在乙醇/水的混合介质中使苯乙烯进行无皂乳液聚合,得到了单分散亚微米级聚苯乙烯(PSt)微球.用扫描电子显微镜研究了引发剂浓度、单体浓度、反应温度和溶剂组成对PSt微球粒径的影响.结果表明,改变上述条件能明显影响其粒径.以所得单分散聚苯乙烯微球为种子,在丙烯酸单封端聚乙二醇大分子单体存在的条件下,使丙烯腈和少量苯乙烯进行新的无皂种子乳液聚合,在合适的条件下制得到了“花瓣”形的聚合物复合颗粒,为深入探讨这类特殊形态聚合物颗粒的形成机理提供了新的佐证.     

Effect of reaction parameters on the dispersion polymerization of 1‐vinyl‐2‐pyrrolidone

Nonporous hydrogel microspheres 0.1–1.3 μm in diameter were prepared by the dispersion copolymerization of 1‐vinyl‐2‐pyrrolidone and ethylene dimethacrylate as a crosslinking agent. The crosslinking was evidenced by solid state ¹³C NMR and elemental analysis. The effect of various parameters including selection of solvent (cyclohexane, butyl acetate), initiator (4,4′‐azobis(4‐cyanopentanoic acid), 2,2′‐azobisisobutyronitrile, dibenzoyl peroxide) and stabilizer on the properties of resulting microspheres has been studied. Dynamic light scattering and photographic examination were used for determination of the diameter and polydispersity of microspheres. Increasing concentration of steric stabilizer in the initial polymerization mixture decreased the particle size. The particle size depended on the molecular weight of polystyrene‐block‐hydrogenated polyisoprene stabilizer, but not on the number of PS and polybutadiene blocks in the styrene–butadiene block copolymer stabilizers. Dibenzoyl peroxide used as an initiator resulted in agglomeration of particles. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 653–663, 2000     

Preparation of P4VP-g-PSt Copolymer Microspheres with Controllable Size by Atom Transfer Radical Polymerization Synthesized Poly(4-vinylpyridine) Macromonomer

Poly(4‐vinylpyridine) macromonomer (St‐P4VP) with a styryl end group was synthesized by atom transfer radical polymerization (ATRP) of 4‐vinylpyridine using p‐(chloromethyl)styrene (CMSt) as functional initiator, CuCl as catalyst and tris[2‐(dimethylamino)ethyl]amine (Me₆TREN) as ligand in 2‐propanol. The structure of St‐P4VP macromonomer was identified by proton nuclear magnetic resonance (¹H NMR). The result of gel permeation chromatography (GPC) illustrated that the number‐average molecular weight of St‐P4VP could be controlled by adjusting polymerization conditions. Poly(4‐vinylpyridine) grafted polystyrene microspheres (P4VP‐g‐PSt) were then prepared by dispersion copolymerization of styrene with St‐P4VP macromonomers. The effects of polymerization reaction parameters such as medium polarity, concentration of St‐P4VP macromonomer and polymerization temperature on the sizes and size distribution of P4VP‐g‐PSt microspheres were investigated. The results of transmission electron microscopy (TEM), scanning electron microscopy (SEM) and laser light scattering (LLS) indicated that mono‐dispersed P4VP‐g‐PSt microspheres with average diameters of 100–200 nm could be obtained when the molar ratio of St to St‐P4VP was 0.25:100 in ethanol/water mixed solvents (V/V=80:20) at 60°C. Such kind of graft copolymer microspheres was expected to be applied to many fields such as drug delivery system and protein adsorption/separation system due to their particular structure.     

Effects of the reaction parameters on the properties of thermosensitive poly(N‐isopropylacrylamide) microspheres prepared by precipitation and dispersion polymerization

Poly(N‐isopropylacrylamide) (PNIPAAm)‐based microspheres were prepared by precipitation and dispersion polymerization. The effects of several reaction parameters, such as the type and concentration of the crosslinker (N,N′‐methylenebisacrylamide or ethylene dimethacrylate), medium polarity, concentration of the monomer and initiator, and polymerization temperature, on the properties were examined. The hydrogel microspheres were characterized in terms of their chemical structure, size and size distribution, and morphological and temperature‐induced swelling properties. A decrease in the particle size was observed with increasing polarity of the reaction medium or increasing concentration of poly(N‐vinylpyrrolidone) as a stabilizer in the dispersion polymerization. The higher the content was of the crosslinking agent, the lower the swelling ratio was. Too much crosslinker gave unstable dispersions. Although the solvency of the precipitation polymerization mixture controlled the PNIPAAm microsphere size in the range of 0.2–1 μm, a micrometer range was obtained in the Shellvis 50 and Kraton G 1650 stabilized dispersion polymerizations of N‐isopropylacrylamide in toluene/heptane. Typically, the particles had fairly narrow size distributions. Copolymerization with the functional glycidyl methacrylate monomer afforded microspheres with reactive oxirane groups. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 968–982, 2006     

Heterogeneous polymerization with polyaspartate macromonomer having vinyl pendant groups. II. Control of particle diameter and diameter distribution in dispersion copolymerization

To control particle diameter and particle diameter distribution in dispersion copolymerization of styrene and sodium polyaspartate macromonomer containing vinylbenzyl pendant groups, effects of some polymerization parameters, water contents, initiator concentration, styrene monomer concentration, reaction temperature, and type of initiator on the particle diameter and the diameter distribution were investigated. Variation of the water contents from 20 to 80 vol % controls the resultant particle diameter from 0.066 to 0.47 μm. The diameter increased with increasing initiator concentration. This tendency is similar to dispersion polymerization system using a nonpolymerizable stabilizer. Particle diameter distribution broadened with increasing styrene monomer concentration. This trend was attributed to the increase of a period of particle formation. This result indicated that the period of particle formation affected the resultant particle diameter distribution. Particle diameter distribution was successfully improved (CV = 9.1 from 23.6%) by shortening of decomposition time of initiator. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2281–2288, 2009     

Facile preparation of monodisperse hollow cross‐linked chitosan microspheres

We have successfully prepared biocompatible and biodegradable hollow microspheres using carboxyl‐functionalized polystyrene particles as core template and the chitosan cross‐linked with glutaraldehyde as the shell. The monodisperse carboxyl‐functionalized polystyrene particles were made by emulsifier‐free emulsion polymerization. The structure, morphology, and constitution of the carboxyl‐functionalized polystyrene particles were characterized by FTIR, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X‐ray photoelectron spectroscopy (XPS). The structure, morphology, and formation process of the hollow cross‐linked chitosan microspheres were characterized by FTIR, SEM, and TEM. The results revealed that the latex particles were removed by exposed to solvent and the microspheres exhibited the hollow structure. This work confirmed that the hollow microspheres were accomplished by fabricating on the basis of chemical cross‐linking on the surface of the carboxyl‐functionalized polystyrene particles and then removing off the cores of particles. Moreover, with the increase of carboxyl‐functionalization degree at the surface of latexes and the increase of cross‐linking period, the thicker and firmer monodisperse hollow microspheres were obtained. In addition, a water‐soluble drug, salicylic acid, encapsulated in the microcapsules slowly released at pH 1.2. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 228–237, 2008     

Synthesis of large,high‐solid‐content latexes by miniemulsion polymerization

Multiple and diverse applications have been recently found for miniemulsions and miniemulsion polymerization. In this work, miniemulsion polymerization is presented as a suitable technique for the preparation of high‐solid‐content latices with large particle sizes. Monomer miniemulsions were prepared with a high‐pressure homogenizer, and droplet sizes of 200–700 nm were obtained. Latexes with particle sizes larger than the sizes commonly accepted for miniemulsion polymerization were obtained. With fixed operational conditions of the homogenizer, the type of stabilizer was the key parameter determining the droplet size and the droplet size distribution. The particle size of the latices obtained by miniemulsion polymerization indicated that the particles were mainly formed by droplet nucleation. Latexes obtained by this process have multiple applications, including use as seeds in the polymerization of high‐solid‐content latices. This article shows that potential new applications for miniemulsion polymerization are far from being exhausted. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4222–4227, 2004     

Synthesis of well‐defined hairy polymer microspheres by precipitation polymerization and surface‐initiated atom transfer radical polymerization

A variety of polymer microspheres were successfully synthesized by the surface‐initiated atom transfer radical polymerization (SI‐ATRP) of monomers by using monodisperse polymer microsphere having benzyl halide moiety as a multifunctional polymeric initiator. First, a series of monodisperse polymer microsphere having benzyl chloride with variable monomer ratio (P(St‐DVB‐VBC)) were synthesized by the precipitation polymerization of styrene (St), divinylbenzene (DVB), and 4‐vinylbenzyl chloride (VBC). Next, hairy polymer microspheres were synthesized by the surface‐initiated ATRP of various monomers with P(St‐DVB‐VBC) microsphere as a multifunctional polymeric initiator. The hair length determined by the SEC analysis of free polymer was increased with the increase of M/I. These hairy polymer microspheres were characterized by SEM, FT‐IR, and Cl content measurements. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1296–1304