Electrical and melt rheological characterization of PC and co‐continuous PC/SAN blends filled with CNTs: Relationship between melt‐mixing parameters,filler dispersion,and filler aspect ratio

Electrical and melt rheological properties of melt‐mixed polycarbonate (PC) and co‐continuous PC/poly(styrene–acrylonitrile) (SAN) blends with carbon nanotubes (CNTs) are investigated. Using two sets of mixing parameters, different states of filler dispersion are obtained. With increasing CNT dispersion, an increase in electrical resistivity near the percolation threshold of PC–CNT composites and (PC + CNT)/SAN blends is observed. This suggests that the higher mixing energies required for better dispersion also result in a more severe reduction of the CNT aspect ratio; this effect was proven by CNT length measurements. Melt rheological studies show higher reinforcing effects for composites with worse dispersion. The Eilers equation, describing the melt viscosity as function of filler content, was used to fit the data and to obtain information about an apparent aspect ratio change, which was in accordance with measured CNT length reduction. Such fitting could be also transferred to the blends and serves for a qualitatively based discussion. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 79–88     

Shear modulated percolation in carbon nanotube composites

A novel time-dependent percolation transition has been observed in sheared carbon nanotube (CNT) composites. At a fixed CNT filler loading, the electrical conductivities of CNT composites can change abruptly as much as 8 orders of magnitude as the shear processing time increases. Microstructure characterization shows that the CNTs have aligned along the shear flow direction, which leads to the dramatic increase of the percolation threshold and thereby the dramatic decreases of the electrical conductivities. Our results highlight the great importance of understanding the response of CNT dispersion states to the processing conditions.     

Morphology,rheological and crystallization behavior in non-covalently functionalized carbon nanotube reinforced poly(butylene succinate) nanocomposites with low percolation threshold

Multi-walled carbon nanotubes (CNTs) were non-covalently functionalized by surface wrapping of poly(sodium 4-styrenesulfonate) (PSS) with the aid of ultrasound. The functionalized CNTs were incorporated into poly(butylene succinate) (PBS) through solution coagulation to fabricate CNTs filled PBS nanocomposites. The morphologies of the PBS/CNT nanocomposites were studied by scanning electron microscope (SEM) and transmission electron microscope (TEM), and the effect of loading of functionalized CNT on the rheological behavior, electrical conductivity and mechanical properties of the nanocomposites was investigated systemically. SEM observation indicates that functionalized CNTs dispersed in PBS matrix without obvious aggregation and showed good interfacial adhesion with the PBS phase. TEM observation reveals that a CNT network was formed when the loading of CNTs increased from 0.1 to 0.3 wt%. Rheological investigation indicates the formation of a CNT network with a percolation threshold of only 0.3 wt%. Significant improvement in electrical conductivity occurred at CNT loading of 0.3 wt%, with the value of electrical conductivity increasing by six orders of magnitude compared to neat PBS. Differential scanning calorimetry indicates that the melt crystallization temperature of PBS was improved by ∼14 °C with addition of only 0.05 wt% functionalized CNTs. Tensile tests indicate that both the yield strength and Young's modulus of PBS were apparently reinforced by incorporation of functionalized CNTs, while the elongation at break was reduced gradually.     

Preparation and characterization of CNTs/PE micro‐nanofibers

Multiwalled carbon nanotubes (CNTs)/polyethylene micro‐nanofibers with content ranging from 0.5 to 10 wt% of CNTs were prepared for the first time by melt extrusion of immiscible blends with cellulose acetate butyrate (CAB) and subsequent removal of CAB matrix. The morphology development of dispersed phase was studied with samples collected at different zones in a twin‐screw extruder. The morphology of the CNTs in PE was found to be in forms of both individual and agglomerations. The average diameters of CNTs/PE nanofibers increased with increasing the CNTs content. The electrical conductivity of CNTs/PE nanofibers was studied and a percolation threshold of about 4 wt% was obtained. In addition, the crystalline structures of the CNTs/PE nanofibers were analyzed, indicating a decrease in the crystallinity with the addition of CNTs. The thermal properties of composite fibrils were also modified. This paper demonstrates a good approach for the preparation of CNTs/TP nanofibers by in situ microfibrillar formation. Copyright © 2011 John Wiley & Sons, Ltd.     

Correlation between rheological,electrical, and microstructure characteristics in polyethylene/aluminum nanocomposites

Polyethylene (PE)/aluminum (Al) nanocomposites with various filler contents were prepared by a solution compounding method. We investigated the influence of the surface modification of Al nanoparticles on the microstructure and physical properties of the nanocomposites. The silane coupling agent octyl‐trimethoxysilane was shown to significantly increase interfacial compatibility between the polymer phase and Al nanoparticles. Rheological percolation threshold values were determined by analyzing the improvement in storage modulus at low frequencies depending on the Al loadings. Lower percolation threshold values were obtained for the composites prepared with the original nanoparticles than those prepared with the silane‐modified Al nanoparticles. A strong correlation between the time and concentration dependences of dc conductivity and rheological properties was observed in the different nanocomposite systems. The rheological threshold of the composites is smaller than the percolation threshold of electrical conductivity for both of the nanocomposite systems. The difference in percolation threshold is understood in terms of the smaller particle–particle distance required for electrical conduction when compared with that required to impede polymer mobility. It was directly shown by SEM characterization that the nanoparticle surface modification yielded better filler dispersion, as is consistent with our rheological and electrical analysis. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2143–2154, 2008     

Isotactic polypropylene/carbon nanotube composites prepared by latex technology: Electrical conductivity study

Several series of nanocomposites were prepared using a latex-based process, the main step of which consisted of mixing an aqueous suspension of exfoliated carbon nanotubes (CNTs) and a polymer latex. In the present work, a systematic study on the electrical properties of fully amorphous (polystyrene - PS) as well as semi-crystalline (isotactic polypropylene - iPP) nanocomposites containing either single-wall (SWCNTs) or multi-wall carbon nanotubes (MWCNTs) has been conducted. Percolation thresholds as low as 0.05 wt.% or 0.1 wt.% were observed for SWCNT/iPP and MWCNT/iPP nanocomposites, respectively. The formation of a conductive percolating network at such a low CNT concentration is favored by the high intrinsic conductivity and the low viscosity of the polymer matrix. The electrical percolation threshold of the iPP-based system was found to be lower than its rheological percolation threshold. Beyond the percolation threshold, MWCNT-based nanocomposites generally exhibited higher conductivity levels than those based on SWCNTs, most probably due to the higher intrinsic conductivity of the MWCNTs as compared to that of the SWCNTs. These excellent electrical properties, associated with the strong nucleating effect of the CNTs reported earlier [1] and [2], render this type of nanocomposites extremely attractive from a technological point of view.     

Comparison of the properties of waterborne polyurethane/multiwalled carbon nanotube and acid‐treated multiwalled carbon nanotube composites prepared by in situ polymerization

A series of waterborne polyurethane (WBPU)/multiwalled carbon nanotube (CNT) and WBPU/nitric acid treated multiwalled carbon nanotube (A‐CNT) composites were prepared by in situ polymerization in an aqueous medium. The optimum nitric acid treatment time was about 0.5 h. The effects of the CNT and A‐CNT contents on the dynamic mechanical thermal properties, mechanical properties, hardness, electrical conductivity, and antistatic properties of the two kinds of composites were compared. The tensile strength and modulus, the glass‐transition temperatures of the soft and hard segments (T_gs and T_gh, respectively), and ΔT_g (T_gh − T_gs) of WBPU for both composites increased with increasing CNT and A‐CNT contents. However, these properties of the WBPU/A‐CNT composites were higher than those of the WBPU/CNT composites with the same CNT content. The electrical conductivities of the WBPU/CNT1.5 and WBPU/A‐CNT1.5 composites containing 1.5 wt % CNTs (8.0 × 10⁻⁴ and 1.1 × 10⁻³ S/cm) were nearly 8 and 9 orders of magnitude higher than that of WBPU (2.5 × 10⁻¹² S/cm), respectively. The half‐life of the electrostatic charge (τ_1/2) values of the WBPU/CNT0.1 and WBPU/A‐CNT0.1 composites containing 0.1 wt % CNTs were below 10 s, and the composites had good antistatic properties. From these results, A‐CNT was found to be a better reinforcer than CNT. These results suggest that WBPU/A‐CNT composites prepared by in situ polymerization have high potential as new materials for waterborne coatings with good physical, antistatic, and conductive properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3973–3985, 2005     

Dispersion of multiwalled carbon nanotubes in a rubber matrix using an internal mixer: Effects on rheological and electrical properties

The dispersion of multiwalled carbon nanotubes (CNTs) in an ethylene propylene rubber matrix was investigated using an internal mixer. Poly(ethylene‐co‐polyvinyl acetate) (EVA) statistic copolymer was used as a dispersing agent. The effects of the concentration of the dispersing agent and the matrix viscosity on the quality of the dispersion of 1 wt % of CNTs were studied by using microscopy and rheology in the melt state. It was demonstrated that the dispersion is governed principally by the viscosity of the matrix. As expected, better dispersion was observed when the matrix exhibited a lower viscosity. The influence of the filler content on the rheological and electrical properties is presented. A Cross model with a yield stress is proposed to describe the rheological behavior of these materials, which exhibit a viscoelastic solid behavior from 1 wt % CNT content. Electrical measurement data indicate that the electrical percolation threshold was 2.9 wt %. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1597–1604, 2011     

Structure‐property relationships in exfoliated polyisoprene/clay nanocomposites

Structure‐property relationships in exfoliated polyisoprene (PI)/clay nanocomposites have been studied as a function of the clay concentration with rheometry, X‐ray diffraction, small‐angle X‐ray scattering, and transmission electron microscopy. The results presented here indicate that the interlayer spacing of layered silicates increases from 2 to at least approximately 14 nm because of the penetration of polymer molecules into the spacing between the silicate layers. The average aspect ratio (width/thickness) of the dispersed nanoplates is also estimated to be at least approximately 80. Additionally, the storage modulus of the nanocomposite exhibits frequency‐independent pseudo‐solidlike behavior above the percolation threshold [volume fraction of clay at the percolation threshold (?_p) = 0.02] and shows large enhancements (up to approximately six orders of magnitude) in comparison with the storage modulus of PI when the volume fraction of clay (?) is greater than ?_p. For the shear‐aligned PI/clay nanocomposites, an increase in the storage modulus with shear alignment is observed at ? < ?_p, whereas a decrease in the storage modulus is observed for ? > ?_p. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1000–1009, 2004     

A novel approach for preparation of conductive hybrid elastomeric nano‐composites

Since the discovery of carbon nanotubes (CNTs) and intrinsically conductive polymers, such as polyaniline (PANI) some research has focused on the development of novel hybrid materials by combining CNT and PANI to achieve their complementary properties. Electrically conductive elastomer nano‐composites containing CNT and PANI are described in the present investigation. The synthesis procedure includes in‐situ inverse emulsion polymerization of aniline doped with dodecylbenzene sulfonic acid in the presence of CNT and dissolved styrene‐isoprene‐styrene (SIS) block copolymer, followed by a precipitation–filtration step. The synthesis step is carried out under ultrasonication. The resulting uniform SIS/CNT/PANI dispersions are stable for long time durations. The incorporation of CNT/PANI in the SIS elastomeric matrix improves thermal, mechanical and electrical properties of the nano‐composites. The formation of continuous three‐dimensional CNT/PANI network, assumed to be responsible for enhancement of the resulting nano‐composite properties, is observed by HRSEM. A relatively low percolation threshold of 0.4 wt.% CNT was determined. The Young's modulus of the SIS/CNT/PANI significantly increases in the presence of CNT. High electrical conductivity levels were obtained in the ternary component systems. Copyright © 2013 John Wiley & Sons, Ltd.     

Effects of processing conditions on rheological,thermal, and electrical properties of multiwall carbon nanotube/epoxy resin composites

We report on the effect of processing conditions on rheology, thermal and electrical properties of nanocomposites containing 0.02–0.3 wt % multiwall carbon nanotubes in an epoxy resin. The influence of the sonication, the surface functionalization during mixing, as well as the application of external magnetic field (EMF) throughout the curing process was examined. Rheological tests combined with optical microscopy visualization are proved as a very useful methodology to determine the optimal processing conditions for the preparation of the nanocomposites. The Raman spectra provide evidence for more pronounced effect on the functionalized with hardener compositions, particularly by curing upon application of EMF. Different chain morphology of CNTs is created depending of the preparation conditions, which induced different effects on the thermal and electrical properties of the nanocomposites. The thermal degradation peak is significantly shifted towards higher temperatures by increasing the nanotube content, this confirming that even the small amount of carbon nanotubes produces a strong barrier effect for the volatile products during the degradation. The ac conductivity measurements revealed lower values of the percolation threshold (pc) in the range of 0.03–0.05 wt %. CNTs for the nanocomposites produced by preliminary dispersing of nanotubes in the epoxy resin, compared to those prepared by preliminary functionalization of the nanotubes in the amine hardener. This is attributed to the higher viscosity and stronger interfacial interactions of the amine hardener/CNT dispersion which restricts the reorganization of the nanotubes. The application of the EMF does not influence the pc value but the dc conductivity values (σ_dc) of the nanocomposites increased at about one order of magnitude due to the development of the aforementioned chain structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Shear piezoelectricity in single‐wall carbon nanotube/poly(γ‐benzyl‐L‐glutamate) composites

Single‐wall carbon nanotubes (SWCNTs) have been added to high molecular weight poly(γ‐benzyl‐L ‐glutamate), or PBLG, to evaluate their effects on the polymer's shear piezoelectricity. While the addition of SWCNTs increased various PBLG physical properties such as electrical conductivity, dielectric constant, several mechanical properties, and electrostriction coefficient, the shear piezoelectricity remained constant up to a 0.3 wt % SWCNT concentration. The composite crystallinity, orientation, and SWCNT alignment (measured by X‐ray diffraction, birefringence, and polarized Raman spectroscopy, respectively) were found to be constant up to this same concentration, corroborating the shear piezoelectric findings. PBLG composites made with acid‐treated (and therefore less electrically conductive) SWCNTs exhibited similar shear piezoelectric behavior, indicating that neither the SWCNT type, concentration (up to the percolation threshold), nor electrical conductivity influences PBLG shear piezoelectricity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Effect of CNT incorporation on PAN/PPy nanofibers synthesized by electrospinning method

In this study, carbon nanotubes (CNTs) added polyacrylonitrile/polypyrrole (PAN/PPy) electrospun nanofibers were produced. Average diameters of the nanofibers were measured as 268 and 153 nm for 10 and 25 wt% of PPy contents, respectively. A relatively higher strain to failure values (23.3%) were observed for the low PPy content. When as-grown CNTs (1 and 4 wt%) were added into the PAN/PPy blends, disordered nanofibers were observed to form within the microstructure. To improve the interfacial properties of CNTs/PAN/PPy composites, CNTs were functionalized with H₂SO₄/HNO₃/HCl solution. The functionalized CNTs were well dispersed within the nanofibers and aligned along the direction of nanofibers. Therefore, beads formation on nanofibers decreased. The impedance of the nanofibers was found to decrease with the PPy content and CNT addition. These nanofibers had a great potential to be used as an electrochemical actuator or a tissue engineering scaffold.     

具有隔离结构的聚丙烯/碳纳米管复合材料的制备及电磁屏蔽性能

通过共挤出包覆-热压法制备了具有隔离结构的聚丙烯(PP)/碳纳米管(CNTs)电磁屏蔽复合材料。 其中,CNTs随机分布于PP基体中形成导电相,该导电复合物作为包覆层包敷在纯PP颗粒表面,形成包覆复合粒子,经热压后形成隔离导电网络。 结果表明,所制备的隔离结构复合材料呈现良好的导电性能,可获得较低的导电逾渗值0.28%(体积分数);在CNTs质量分数为5.6%时,该复合材料电磁屏蔽性能达到25.6 dB,同时具有良好的力学性能。 本文结果表明,共挤出包覆-热压法制备隔离结构导电复合材料方法简单可控、绿色环保,对开发高性能电磁屏蔽复合材料具有重要指导意义。     

Carbonization of electrospun poly(acrylonitrile) nanofibers containing multiwalled carbon nanotubes observed by transmission electron microscope with in situ heating

Composite nanofibers with 5% w/w multiwalled carbon nanotubes (MWCNTs) in polyacrylonitrile (PAN) were fabricated using the electrospinning technique. Morphological development during the carbonization process was characterized by transmission electron microscopy (TEM) with in situ heating. It was found that the orientation of graphitic layers increases with temperature and does not change significantly with time during our TEM measurement, except the 750 °C. In the heating stage at 750 °C noticeable enhancement of orientation with time was observed. The presence of embedded CNTs enhances the order of the formed graphitic structures even when the CNTs are irregular or entangled. The results indicate that embedded MWCNTs in the PAN nanofibers nucleate the growth of carbon crystals during PAN carbonization. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

Kinetics studies on the accelerated curing of liquid crystalline epoxy resin/multiwalled carbon nanotube nanocomposites

A new class of nanocomposite has been fabricated from liquid crystalline (LC) epoxy resin of 4,4′‐bis(2,3‐epoxypropoxy) biphenyl (BP), 4,4′‐diamino‐diphenyl sulfone (DDS), and multiwalled carbon nanotubes (CNTs). The surface of the CNTs was functionalized by LC epoxy resin (ef‐CNT). The ef‐CNT can be blended well with the BP that is further cured with an equivalent of DDS to form nanocomposite. We have studied the curing kinetics of this nanocomposite using isothermal and nonisothermal differential scanning calorimetry (DSC). The dependence of the conversion on time can fit into the autocatalytic model before the vitrification, and then it becomes diffusion control process. The reaction rate increases and the activation energy decreases with increasing concentration of the ef‐CNT. At 10 wt % of ef‐CNT, the activation energy of nanocomposite curing is lowered by about 20% when compared with the neat BP/DDS resin. If the ef‐CNT was replaced by thermal‐insulating TiO₂ nanorods on the same weight basis, the decrease of activation energy was not observed. The result indicates the accelerating effect on the nanocomposite was raised from the high‐thermal conductivity of CNT and aligned LC epoxy resin. However, at ef‐CNT concentration higher than 2 wt %, the accelerating effect of ef‐CNTs also antedates the vitrification and turns the reaction to diffusion control driven. As the molecular motions are limited, the degree of cure is lowered. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Comparative analyses of the electrical properties and dispersion level of VGCNF and MWCNT: Epoxy composites

The electrical properties and dispersion of vapor‐grown carbon nanofibers (VGCNF) and multiwalled carbon nanotubes (MWCNT)—epoxy resin composites are studied and compared. A blender was used to disperse the nanofillers within the matrix, producing samples with concentrations of 0.1, 0.5, and 1.0 wt % for both nanofillers, besides the neat sample. The dispersion of the nanofillers was qualitatively analyzed using scanning electron microscopy, transmission optical microscopy, and grayscale analysis. The electrical conductivity and the dielectric constant were evaluated. The percolation threshold of MWCNT epoxy composites is lower than 0.1 wt % while for VGCNF lies between 0.1 and 0.5 wt %. The difference on the dispersion ability of the two nanofillers is due to their intrinsic characteristics. Celzard's theory is suitable to calculate the percolation threshold bounds for the VGCNF composites but not for the MWCNT composites, indicating that intrinsic characteristics of the nanofillers beyond the aspect ratio are determinant for the MWCNT composites electrical conductivity. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Thermal degradation and kinetic analysis of biodegradable PBS/multiwalled carbon nanotube nanocomposites

In this study, carbon nanotubes (CNTs) were first modified using N,N′‐ dicyclohexylcarbodiimide (DCC) dehydrating agents. Subsequently, the poly(butylene succinate)/multiwalled carbon nanotube (PBS/MWNTs) nanocomposites were prepared through facile melt blending. Thermal degradation of these PBS/MWNT nanocomposites was investigated; the kinetic parameters of degradation were calculated using the Coats and Redfern, Ozawa, and Horowitz and Metzger methods, respectively. It was found that the degradation reaction mechanism of PBS and the CNT‐C18 containing nanocomposites at lower temperature was likely to produce an F1 model through reaction of random chain cleavage (cis‐elimination). However, the reaction mechanism at higher temperature was likely to be a D1 model because of the dominant diffusion control effect. Moreover, it was found that the activation energies of CNT‐C18‐containing PBS nanocomposites were first increased with the content of CNT‐C18, but then decreased after the content was larger than 0.5 wt % for all models at differing heating rates. This may be due to the formation of a conductive network of CNTs in the polymer matrix at higher content of CNTs, which lead to better heat and electrical conductivity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1231–1239, 2009