Atomic Layer Deposition of ZnO on CuO Enables Selective and Efficient Electroreduction of Carbon Dioxide to Liquid Fuels

Electrochemical reduction of carbon dioxide, if powered by renewable electricity, could serve as a sustainable technology for carbon recycling and energy storage. Among all the products, ethanol is an attractive liquid fuel. However, the maximum faradaic efficiency of ethanol is only ≈10 % on polycrystalline Cu. Here, CuZn bimetallic catalysts were synthesized by in situ electrochemical reduction of ZnO‐shell/CuO‐core bi‐metal‐oxide. Dynamic evolution of catalyst was revealed by STEM‐EDS mapping, showing the migration of Zn atom and blending between Cu and Zn. CuZn bimetallic catalysts showed preference towards ethanol formation, with the ratio of ethanol/ethylene increasing over five times regardless of applied potential. We achieved 41 % faradaic efficiency for C₂₊ liquids with this catalyst. Transitioning from H‐cell to an electrochemical flow cell, we achieved 48.6 % faradaic efficiency and ?97 mA cm^?2 partial current density for C₂₊ liquids at only ?0.68 V versus reversible hydrogen electrode in 1 m KOH. Operando Raman spectroscopy showed that CO binding on Cu sites was modified by Zn. Free CO and adsorbed *CH₃ are believed to combine and form *COCH₃ intermediate, which is exclusively reduced to ethanol.     

A reconstructed porous copper surface promotes selectivity and efficiency toward C2 products by electrocatalytic CO2 reduction

Electrocatalytic synthesis of multicarbon (C₂₊) products from CO₂ reduction suffers from poor selectivity and low energy efficiency. Herein, a facile oxidation–reduction cycling method is adopted to reconstruct the Cu electrode surface with the help of halide anions. The surface composed of entangled Cu nanowires with hierarchical pores is synthesized in the presence of I⁻, exhibiting a C₂ faradaic efficiency (FE) of 80% at −1.09 V vs. RHE. A partial current density of 21 mA cm⁻² is achieved with a C₂ half-cell power conversion efficiency (PCE) of 39% on this electrode. Such high selective C₂ production is found to mainly originate from CO intermediate enrichment inside hierarchical pores rather than the surface lattice effect of the Cu electrode.

The Cu electrode surface is reconstructed by a halide anion assisted method for promoting CO₂ reduction.     

Highly Efficient Electroreduction of CO2 to C2+ Alcohols on Heterogeneous Dual Active Sites

Electroreduction of CO₂ to liquid fuels such as ethanol and n‐propanol, powered by renewable electricity, offers a promising strategy for controlling the global carbon balance and addressing the need for the storage of intermittent renewable energy. In this work, we discovered that the composite composed of nitrogen‐doped graphene quantum dots (NGQ) on CuO‐derived Cu nanorods (NGQ/Cu‐nr) was an outstanding electrocatalyst for the reduction of CO₂ to ethanol and n‐propanol. The Faradaic efficiency (FE) of C2+ alcohols could reach 52.4 % with a total current density of 282.1 mA cm^?2. This is the highest FE for C2+ alcohols with a commercial current density to date. Control experiments and DFT studies show that the NGQ/Cu‐nr could provide dual catalytic active sites and could stabilize the CH₂CHO intermediate to enhance the FE of alcohols significantly through further carbon protonation. The NGQ and Cu‐nr had excellent synergistic effects for accelerating the reduction of CO₂ to alcohols.     

Effect of Halide Anions on the Electroreduction of CO2 to C2H4: A Density Functional Theory Study**

The halide anions present in the electrolyte improve the Faradaic efficiencies (FEs) of the multi-hydrocarbon (C₂₊) products for the electrochemical reduction of CO₂ over copper (Cu) catalysts. However, the mechanism behind the increased yield of C₂₊ products with the addition of halide anions remains indistinct. In this study, we analysed the mechanism by investigating the electronic structures and computing the relative free energies of intermediates formed from CO₂ to C₂H₄ on the Cu (100) facet based on density functional theory (DFT) calculations. The results show that formyl *CHO from the hydrogenation reaction of the adsorbed *CO acts as the key intermediate, and the C−C coupling reaction occurs preferentially between *CHO and *CO with the formation of a *CHO-CO intermediate. We then propose a free-energy pathway of C₂H₄ formation. We find that the presence of halide anions significantly decreases the free energy of the *CHOCH intermediate, and enhances desorption of C₂H₄ in the order of I⁻>Cl⁻>Br⁻>F⁻. Lastly, the obtained results are rationalized through Bader charge analysis.     

Tailoring *H Intermediate Coverage on the CuAl2O4/CuO Catalyst for Enhanced Electrocatalytic CO2 Reduction to Ethanol

The direct electrochemical conversion of CO₂ to multi-carbon products offers a promising pathway for producing value-added chemicals using renewable electricity. However, producing ethanol remains a challenge because of the competitive ethylene formation and hydrogen evolution reactions. Herein, we propose an active hydrogen (*H)-intermediate-mediating strategy for ethanol electroproduction on a layered precursor-derived CuAl₂O₄/CuO catalyst. The catalyst delivered a Faradaic efficiency of 70 % for multi-carbon products and 41 % for ethanol at current density of 200 mA cm⁻² and exhibited a continuous 150 h durability in a flow cell. The intensive spectroscopic studies combined with theoretical calculations revealed that the in situ generated CuAl₂O₄ could tailor *H intermediate coverage and the elevated *H coverage favors the hydrogenation of the *HCCOH intermediate, accounting for the increased yield of ethanol. This work directs a pathway for enhancing ethanol electroproduction from CO₂ reduction by tailoring *H intermediate coverage.     

Cu2O-Ag Tandem Catalysts for Selective Electrochemical Reduction of CO2 to C2 Products

The electrochemical carbon dioxide reduction reaction (CO₂RR) to C₂ chemicals has received great attention. Here, we report the cuprous oxide (Cu₂O) nanocubes cooperated with silver (Ag) nanoparticles via the replacement reaction for a synergetic CO₂RR. The Cu₂O-Ag tandem catalyst exhibits an impressive Faradaic efficiency (FE) of 72.85% for C₂ products with a partial current density of 243.32 mA·cm⁻². The electrochemical experiments and density functional theory (DFT) calculations reveal that the introduction of Ag improves the intermediate CO concentration on the catalyst surface and meanwhile reduces the C-C coupling reaction barrier energy, which is favorable for the synthesis of C₂ products.     

The in situ study of surface species and structures of oxide-derived copper catalysts for electrochemical CO2 reduction

Oxide-derived copper (OD-Cu) has been discovered to be an effective catalyst for the electroreduction of CO₂ to C2+ products. The structure of OD-Cu and its surface species during the reaction process are interesting topics, which have not yet been clearly discussed. Herein, in situ surface-enhanced Raman spectroscopy (SERS), operando X-ray absorption spectroscopy (XAS), and ¹⁸O isotope labeling experiments were employed to investigate the surface species and structures of OD-Cu catalysts during CO₂ electroreduction. It was found that the OD-Cu catalysts were reduced to metallic Cu(0) in the reaction. CuO_x species existed on the catalyst surfaces during the CO₂RR, which resulted from the adsorption of preliminary intermediates (such as *CO₂ and *OCO⁻) on Cu instead of on the active sites of the catalyst. It was also found that abundant interfaces can be produced on OD-Cu, which can provide heterogeneous CO adsorption sites (strong binding sites and weak binding sites), leading to outstanding performance for obtaining C2+ products. The Faradaic efficiency (FE) for C2+ products reached as high as 83.8% with a current density of 341.5 mA cm⁻² at −0.9 V vs. RHE.

CuO_x species were shown to exist on OD-Cu during the CO₂RR, which resulted from the adsorption of preliminary intermediates (such as *CO₂ and *OCO⁻) on Cu instead of on the active sites of the catalyst.     

Selective electrochemical reduction of carbon dioxide to ethanol via a relay catalytic platform

Efficient electroreduction of carbon dioxide (CO₂) to ethanol is of great importance, but remains a challenge because it involves the transfer of multiple proton–electron pairs and carbon–carbon coupling. Herein, we report a CoO-anchored N-doped carbon material composed of mesoporous carbon (MC) and carbon nanotubes (CNT) as a catalyst for CO₂ electroreduction. The faradaic efficiencies of ethanol and current density reached 60.1% and 5.1 mA cm⁻², respectively. Moreover, the selectivity for ethanol products was extremely high among the products produced from CO₂. A proposed mechanism is discussed in which the MC–CNT/Co catalyst provides a relay catalytic platform, where CoO catalyzes the formation of CO* intermediates which spill over to MC–CNT for carbon–carbon coupling to form ethanol. The high selectivity for ethanol is attributed mainly to the highly selective carbon–carbon coupling active sites on MC–CNT.

The relay catalytic platform is very efficient and selective for CO₂ electroreduction to ethanol.     

Selective CO2 Electroreduction to Ethylene and Multicarbon Alcohols via Electrolyte‐Driven Nanostructuring

Production of multicarbon products (C₂₊) from CO₂ electroreduction reaction (CO₂RR) is highly desirable for storing renewable energy and reducing carbon emission. The electrochemical synthesis of CO₂RR catalysts that are highly selective for C₂₊ products via electrolyte‐driven nanostructuring is presented. Nanostructured Cu catalysts synthesized in the presence of specific anions selectively convert CO₂ into ethylene and multicarbon alcohols in aqueous 0.1 m KHCO₃ solution, with the iodine‐modified catalyst displaying the highest Faradaic efficiency of 80 % and a partial geometric current density of ca. 31.2 mA cm^?2 for C₂₊ products at ?0.9 V vs. RHE. Operando X‐ray absorption spectroscopy and quasi in situ X‐ray photoelectron spectroscopy measurements revealed that the high C₂₊ selectivity of these nanostructured Cu catalysts can be attributed to the highly roughened surface morphology induced by the synthesis, presence of subsurface oxygen and Cu⁺ species, and the adsorbed halides.     

Promoting CO2 Electroreduction to Multi-Carbon Products by Hydrophobicity-Induced Electro-Kinetic Retardation

Advancing the performance of the Cu-catalyzed electrochemical CO₂ reduction reaction (CO₂RR) is crucial for its practical applications. Still, the wettable pristine Cu surface often suffers from low exposure to CO₂, reducing the Faradaic efficiencies (FEs) and current densities for multi-carbon (C₂₊) products. Recent studies have proposed that increasing surface availability for CO₂ by cation-exchange ionomers can enhance the C₂₊ product formation rates. However, due to the rapid formation and consumption of *CO, such promotion in reaction kinetics can shorten the residence of *CO whose adsorption determines C₂₊ selectivity, and thus the resulting C₂₊ FEs remain low. Herein, we discover that the electro-kinetic retardation caused by the strong hydrophobicity of quaternary ammonium group-functionalized polynorbornene ionomers can greatly prolong the *CO residence on Cu. This unconventional electro-kinetic effect is demonstrated by the increased Tafel slopes and the decreased sensitivity of *CO coverage change to potentials. As a result, the strongly hydrophobic Cu electrodes exhibit C₂₊ Faradaic efficiencies of ≈90 % at a partial current density of 223 mA cm⁻², more than twice of bare or hydrophilic Cu surfaces.     

Synergy of Cu/C3N4 Interface and Cu Nanoparticles Dual Catalytic Regions in Electrolysis of CO to Acetic Acid

Electrochemical reduction reaction of carbon monoxide (CORR) offers a promising way to manufacture acetic acid directly from gaseous CO and water at mild condition. Herein, we discovered that the graphitic carbon nitride (g-C₃N₄) supported Cu nanoparticles (Cu−CN) with the appropriate size showed a high acetate faradaic efficiency of 62.8 % with a partial current density of 188 mA cm⁻² in CORR. In situ experimental and density functional theory calculation studies revealed that the Cu/C₃N₄ interface and metallic Cu surface synergistically promoted CORR into acetic acid. The generation of pivotal intermediate −*CHO is advantage around the Cu/C₃N₄ interface and migrated *CHO facilitates acetic acid generation on metallic Cu surface with promoted *CHO coverage. Moreover, continuous production of acetic acid aqueous solution was achieved in a porous solid electrolyte reactor, indicating the great potential of Cu−CN catalyst in the industrial application.     

Interfacial Water Tuning by Intermolecular Spacing for Stable CO2 Electroreduction to C2+ Products

Electroreduction of CO₂ to multi-carbon (C₂₊) products is a promising approach for utilization of renewable energy, in which the interfacial water quantity is critical for both the C₂₊ product selectivity and the stability of Cu-based electrocatalytic sites. Functionalization of long-chain alkyl molecules on a catalyst surface can help to increase its stability, while it also tends to block the transport of water, thus inhibiting the C₂₊ product formation. Herein, we demonstrate the fine tuning of interfacial water by surface assembly of toluene on Cu nanosheets, allowing for sustained and enriched CO₂ supply but retarded water transfer to catalytic surface. Compared to bare Cu with fast cathodic corrosion and long-chain alkyl-modified Cu with main CO product, the toluene assembly on Cu nanosheet surface enabled a high Faradaic efficiency of 78 % for C₂₊ and a partial current density of 1.81 A cm⁻². The toluene-modified Cu catalyst further exhibited highly stable CO₂-to-C₂H₄ conversion of 400 h in a membrane-electrode-assembly electrolyzer, suggesting the attractive feature for both efficient C₂₊ selectivity and excellent stability.     

Electrocatalysts Derived from Copper Complexes Transform CO into C2+ Products Effectively in a Flow Cell

Electrochemical reactors that electrolytically convert CO₂ into higher-value chemicals and fuels often pass a concentrated hydroxide electrolyte across the cathode. This strongly alkaline medium converts the majority of CO₂ into unreactive HCO₃⁻ and CO₃²⁻ byproducts rather than into CO₂ reduction reaction (CO2RR) products. The electrolysis of CO (instead of CO₂) does not suffer from this undesirable reaction chemistry because CO does not react with OH⁻. Moreover, CO can be more readily reduced into products containing two or more carbon atoms (i. e., C₂₊ products) compared to CO₂. We demonstrate here that an electrocatalyst layer derived from copper phthalocyanine ( CuPc ) mediates this conversion effectively in a flow cell. This catalyst achieved a 25 % higher selectivity for acetate formation at 200 mA/cm² than a known state-of-art oxide-derived Cu catalyst tested in the same flow cell. A gas diffusion electrode coated with CuPc electrolyzed CO into C₂₊ products at high rates of product formation (i. e., current densities ≥200 mA/cm²), and at high faradaic efficiencies for C₂₊ production (FE_C2+; >70 % at 200 mA/cm²). While operando Raman spectroscopy did not reveal evidence of structural changes to the copper molecular complex, X-ray photoelectron spectroscopy suggests that the catalyst undergoes conversion to a metallic copper species during catalysis. Notwithstanding, the ligand environment about the metal still impacts catalysis, which we demonstrated through the study of a homologous CuPc bearing ethoxy substituents. These findings reveal new strategies for using metal complexes for the formation of carbon-neutral chemicals and fuels at industrially relevant conditions.     

Selective CO2 Reduction to Ethylene Mediated by Adaptive Small-molecule Engineering of Copper-based Electrocatalysts

Electrochemical CO₂ reduction reaction (CO₂RR) over Cu catalysts exhibits enormous potential for efficiently converting CO₂ to ethylene (C₂H₄). However, achieving high C₂H₄ selectivity remains a considerable challenge due to the propensity of Cu catalysts to undergo structural reconstruction during CO₂RR. Herein, we report an in situ molecule modification strategy that involves tannic acid (TA) molecules adaptive regulating the reconstruction of a Cu-based material to a pathway that facilitates CO₂ reduction to C₂H₄ products. An excellent Faraday efficiency (FE) of 63.6 % on C₂H₄ with a current density of 497.2 mA cm⁻² in flow cell was achieved, about 6.5 times higher than the pristine Cu catalyst which mainly produce CH₄. The in situ X-ray absorption spectroscopy and Raman studies reveal that the hydroxyl group in TA stabilizes Cu^δ+ during the CO₂RR. Furthermore, theoretical calculations demonstrate that the Cu^δ+/Cu⁰ interfaces lower the activation energy barrier for *CO dimerization, and hydroxyl species stabilize the *COH intermediate via hydrogen bonding, thereby promoting C₂H₄ production. Such molecule engineering modulated electronic structure provides a promising strategy to achieve highly selective CO₂ reduction to value-added chemicals.     

Quasi-square-shaped cadmium hydroxide nanocatalysts for electrochemical CO2 reduction with high efficiency

Powered by a renewable electricity source, electrochemical CO₂ reduction reaction is a promising solution to facilitate the carbon balance. However, it is still a challenge to achieve a desired product with commercial current density and high efficiency. Herein we designed quasi-square-shaped cadmium hydroxide nanocatalysts for CO₂ electroreduction to CO. It was discovered that the catalyst is very active and selective for the reaction. The current density could be as high as 200 mA cm⁻² with a nearly 100% selectivity in a commonly used H-type cell using the ionic liquid-based electrolyte. In addition, the faradaic efficiency of CO could reach 90% at a very low overpotential of 100 mV. Density functional theory studies and control experiments reveal that the outstanding performance of the catalyst was attributed to its unique structure. It not only provides low Cd–O coordination, but also exposes high activity (002) facet, which requires lower energy for the formation of CO. Besides, the high concentration of CO can be achieved from the low concentration CO₂via an adsorption-electrolysis device.

Quasi-square cadmium hydroxide nanocrystals (Cdhy-QS) showed outstanding performance for electroreduction CO₂ to CO.     

In Situ Reconstruction of a Hierarchical Sn-Cu/SnOx Core/Shell Catalyst for High-Performance CO2 Electroreduction

The electrochemical CO₂ reduction reaction (CO₂RR) to give C₁ (formate and CO) products is one of the most techno-economically achievable strategies for alleviating CO₂ emissions. Now, it is demonstrated that the SnO_x shell in Sn_2.7Cu catalyst with a hierarchical Sn-Cu core can be reconstructed in situ under cathodic potentials of CO₂RR. The resulting Sn_2.7Cu catalyst achieves a high current density of 406.7±14.4 mA cm⁻² with C₁ Faradaic efficiency of 98.0±0.9 % at −0.70 V vs. RHE, and remains stable at 243.1±19.2 mA cm⁻² with a C₁ Faradaic efficiency of 99.0±0.5 % for 40 h at −0.55 V vs. RHE. DFT calculations indicate that the reconstructed Sn/SnO_x interface facilitates formic acid production by optimizing binding of the reaction intermediate HCOO* while promotes Faradaic efficiency of C₁ products by suppressing the competitive hydrogen evolution reaction, resulting in high Faradaic efficiency, current density, and stability of CO₂RR at low overpotentials.     

Metal‐Free Nitrogen‐Doped Mesoporous Carbon for Electroreduction of CO2 to Ethanol

CO₂ electroreduction is a promising technique for satisfying both renewable energy storage and a negative carbon cycle. However, it remains a challenge to convert CO₂ into C2 products with high efficiency and selectivity. Herein, we report a nitrogen‐doped ordered cylindrical mesoporous carbon as a robust metal‐free catalyst for CO₂ electroreduction, enabling the efficient production of ethanol with nearly 100 % selectivity and high faradaic efficiency of 77 % at −0.56 V versus the reversible hydrogen electrode. Experiments and density functional theory calculations demonstrate that the synergetic effect of the nitrogen heteroatoms and the cylindrical channel configurations facilitate the dimerization of key CO* intermediates and the subsequent proton–electron transfers, resulting in superior electrocatalytic performance for synthesizing ethanol from CO₂.     

In Situ Reconstruction of a Hierarchical Sn‐Cu/SnOx Core/Shell Catalyst for High‐Performance CO2 Electroreduction

The electrochemical CO₂ reduction reaction (CO₂RR) to give C₁ (formate and CO) products is one of the most techno‐economically achievable strategies for alleviating CO₂ emissions. Now, it is demonstrated that the SnO_x shell in Sn_2.7Cu catalyst with a hierarchical Sn‐Cu core can be reconstructed in situ under cathodic potentials of CO₂RR. The resulting Sn_2.7Cu catalyst achieves a high current density of 406.7±14.4 mA cm^?2 with C₁ Faradaic efficiency of 98.0±0.9 % at ?0.70 V vs. RHE, and remains stable at 243.1±19.2 mA cm^?2 with a C₁ Faradaic efficiency of 99.0±0.5 % for 40 h at ?0.55 V vs. RHE. DFT calculations indicate that the reconstructed Sn/SnO_x interface facilitates formic acid production by optimizing binding of the reaction intermediate HCOO* while promotes Faradaic efficiency of C₁ products by suppressing the competitive hydrogen evolution reaction, resulting in high Faradaic efficiency, current density, and stability of CO₂RR at low overpotentials.     

Insight into the Morphology-Dependent Catalytic Performance of CuO/CeO2 Produced by Tannic Acid for Efficient Hydrogenation of 4-Nitrophenol

The construction of a heterogeneous nanocatalyst with outstanding catalytic performance via an environmentally benign and cost-effective synthetic category has long been one of the challenges in nanotechnology. Herein, we synthesized highly efficient and low-cost mesoporous morphology-dependent CuO/CeO₂-Rods and CuO/CeO₂-Cubes catalysts by employing a green and multifunctional polyphenolic compound (tannic acid) as the stabilizer and chelating agent for 4-nitrophenol (4-NP) reduction reaction. The CuO/CeO₂-Rods exhibited excellent performance, of which the activity was 3.2 times higher than that of CuO/CeO₂-Cubes. This can be connected with the higher density of oxygen vacancy on CeO₂-Rods (110) than CeO₂-Cubes (100), the oxygen vacancy favors anchoring CuO species on the CeO₂ support, which promotes the strong interaction between finely dispersed CuO and CeO₂-Rods at the interfacial positions and facilitates the electron transfer from BH₄⁻ to 4-NP. The synergistic catalytic mechanism illustrated that 4-NP molecules preferentially adsorbed on the CeO₂, while H₂ from BH₄⁻ dissociated over CuO to form highly active H* species, contributing to achieving efficient hydrogenation of 4-NP. This study is expected to shed light on designing and synthesizing cost-effective and high-performance nanocatalysts through a greener synthetic method for the areas of catalysis, nanomaterial science and engineering, and chemical synthesis.     

Dual-Role of Polyelectrolyte-Tethered Benzimidazolium Cation in Promoting CO2/Pure Water Co-Electrolysis to Ethylene

Electrochemical CO₂ reduction reaction (CO₂RR), as a promising route to realize negative carbon emissions, is known to be strongly affected by electrolyte cations (i.e., cation effect). In contrast to the widely-studied alkali cations in liquid electrolytes, the effect of organic cations grafted on alkaline polyelectrolytes (APE) remains unexplored, although APE has already become an essential component of CO₂ electrolyzers. Herein, by studying the organic cation effect on CO₂RR, we find that benzimidazolium cation (Beim⁺) significantly outperforms other commonly-used nitrogenous cations (R₄N⁺) in promoting C₂₊ (mainly C₂H₄) production over copper electrode. Cyclic voltammetry and in situ spectroscopy studies reveal that the Beim⁺ can synergistically boost the CO₂ to *CO conversion and reduce the proton supply at the electrocatalytic interface, thus facilitating the *CO dimerization toward C₂₊ formation. By utilizing the homemade APE ionomer, we further realize efficient C₂H₄ production at an industrial-scale current density of 331 mA cm⁻² from CO₂/pure water co-electrolysis, thanks to the dual-role of Beim⁺ in synergistic catalysis and ionic conduction. This study provides a new avenue to boost CO₂RR through the structural design of polyelectrolytes.