Spatial-confinement induced electroreduction of CO and CO2 to diols on densely-arrayed Cu nanopyramids

The electroreduction of carbon dioxide (CO₂) and carbon monoxide (CO) to liquid alcohol is of significant research interest. This is because of a high mass-energy density, readiness for transportation and established utilization infrastructure. Current success is mainly around monohydric alcohols, such as methanol and ethanol. There exist few reports on converting CO₂ or CO to higher-valued diols such as ethylene glycol (EG; (CH₂OH)₂). The challenge to producing diols lies in the requirement to retain two oxygen atoms in the compound. Here for the first time, we demonstrate that densely-arrayed Cu nanopyramids (Cu-DAN) are able to retain two oxygen atoms for hydroxyl formation. This results in selective electroreduction of CO₂ or CO to diols. Density Functional Theory (DFT) computations highlight that the unique spatial-confinement induced by Cu-DAN is crucial to selectively generating EG through a new reaction pathway. This structure promotes C–C coupling with a decreased reaction barrier. Following C–C coupling the structure facilitates EG production by (1) retaining oxygen and promoting the *COH–CHO pathway, which is a newly identified pathway toward ethylene glycol production; and, (2) suppressing the carbon–oxygen bond breaking in intermediate *CH₂OH–CH₂O and boosting hydrogenation to EG. Our findings will be of immediate interest to researchers in the design of highly active and selective CO₂ and CO electroreduction to diols.

Densely-arrayed Cu nanopyramids have spatial confinement induced by the additional Cu–O bond. This promotes C–C coupling, regulates post-C–C coupling, and retains both oxygen atoms in an alternative pathway toward ethylene glycol formation from CO.     

Elucidating the structure-dependent selectivity of CuZn towards methane and ethanol in CO2 electroreduction using tailored Cu/ZnO precatalysts

Understanding the catalyst compositional and structural features that control selectivity is of uttermost importance to target desired products in chemical reactions. In this joint experimental–computational work, we leverage tailored Cu/ZnO precatalysts as a material platform to identify the intrinsic features of methane-producing and ethanol-producing CuZn catalysts in the electrochemical CO₂ reduction reaction (CO₂RR). Specifically, we find that Cu@ZnO nanocrystals, where a central Cu domain is decorated with ZnO domains, and ZnO@Cu nanocrystals, where a central ZnO domain is decorated with Cu domains, evolve into Cu@CuZn core@shell catalysts that are selective for methane (∼52%) and ethanol (∼39%), respectively. Operando X-ray absorption spectroscopy and various microscopy methods evidence that a higher degree of surface alloying along with a higher concentration of metallic Zn improve the ethanol selectivity. Density functional theory explains that the combination of electronic and tandem effects accounts for such selectivity. These findings mark a step ahead towards understanding structure–property relationships in bimetallic catalysts for the CO₂RR and their rational tuning to increase selectivity towards target products, especially alcohols.

A higher degree of surface alloying and Zn concentration boosts the selectivity towards ethanol of CuZn catalysts in CO₂ electroreduction.     

Metal‐Free Nitrogen‐Doped Mesoporous Carbon for Electroreduction of CO2 to Ethanol

CO₂ electroreduction is a promising technique for satisfying both renewable energy storage and a negative carbon cycle. However, it remains a challenge to convert CO₂ into C2 products with high efficiency and selectivity. Herein, we report a nitrogen‐doped ordered cylindrical mesoporous carbon as a robust metal‐free catalyst for CO₂ electroreduction, enabling the efficient production of ethanol with nearly 100 % selectivity and high faradaic efficiency of 77 % at −0.56 V versus the reversible hydrogen electrode. Experiments and density functional theory calculations demonstrate that the synergetic effect of the nitrogen heteroatoms and the cylindrical channel configurations facilitate the dimerization of key CO* intermediates and the subsequent proton–electron transfers, resulting in superior electrocatalytic performance for synthesizing ethanol from CO₂.     

Nickel-catalyzed migratory alkyl–alkyl cross-coupling reaction

The selective cross-coupling of activated electrophiles with unactivated ones has been regarded as a challenging task in cross-electrophile couplings. Herein we describe a migratory cross-coupling strategy, which can overcome this obstacle to access the desired cross-coupling products. Accordingly, a selective migratory cross-coupling of two alkyl electrophiles has been accomplished by nickel catalysis. Remarkably, this alkyl–alkyl cross-coupling reaction provides a platform to prepare 2°–2° carbon–carbon bonds from 1° and 2° carbon coupling partners. Preliminary mechanistic studies suggest that chain-walking occurs at both alkyl halides in this reaction, thus a catalytic cycle with the key step involving two alkylnickel(ii) species is proposed for this transformation.

The selective cross-coupling of activated electrophiles with unactivated ones has been regarded as a challenging task in cross-electrophile couplings.     

Regulation of Coordination Number over Single Co Sites: Triggering the Efficient Electroreduction of CO2

The design of active, selective, and stable CO₂ reduction electrocatalysts is still challenging. A series of atomically dispersed Co catalysts with different nitrogen coordination numbers were prepared and their CO₂ electroreduction catalytic performance was explored. The best catalyst, atomically dispersed Co with two‐coordinate nitrogen atoms, achieves both high selectivity and superior activity with 94 % CO formation Faradaic efficiency and a current density of 18.1 mA cm^?2 at an overpotential of 520 mV. The CO formation turnover frequency reaches a record value of 18 200 h^?1, surpassing most reported metal‐based catalysts under comparable conditions. Our experimental and theoretical results demonstrate that lower a coordination number facilitates activation of CO₂ to the CO₂^.? intermediate and hence enhances CO₂ electroreduction activity.     

Quasi-square-shaped cadmium hydroxide nanocatalysts for electrochemical CO2 reduction with high efficiency

Powered by a renewable electricity source, electrochemical CO₂ reduction reaction is a promising solution to facilitate the carbon balance. However, it is still a challenge to achieve a desired product with commercial current density and high efficiency. Herein we designed quasi-square-shaped cadmium hydroxide nanocatalysts for CO₂ electroreduction to CO. It was discovered that the catalyst is very active and selective for the reaction. The current density could be as high as 200 mA cm⁻² with a nearly 100% selectivity in a commonly used H-type cell using the ionic liquid-based electrolyte. In addition, the faradaic efficiency of CO could reach 90% at a very low overpotential of 100 mV. Density functional theory studies and control experiments reveal that the outstanding performance of the catalyst was attributed to its unique structure. It not only provides low Cd–O coordination, but also exposes high activity (002) facet, which requires lower energy for the formation of CO. Besides, the high concentration of CO can be achieved from the low concentration CO₂via an adsorption-electrolysis device.

Quasi-square cadmium hydroxide nanocrystals (Cdhy-QS) showed outstanding performance for electroreduction CO₂ to CO.     

Favoring CO Intermediate Stabilization and Protonation by Crown Ether for CO2 Electromethanation in Acidic Media

The large-scale deployment of CO₂ electroreduction is hampered by deficient carbon utilization in neutral and alkaline electrolytes due to CO₂ loss into (bi)carbonates. Switching to acidic media mitigates carbonation, but suffers from low product selectivity because of hydrogen evolution. Here we report a crown ether decoration strategy on a Cu catalyst to enhance carbon utilization and selectivity of CO₂ methanation under acidic conditions. Macrocyclic 18-Crown-6 is found to enrich potassium cations near the Cu electrode surface, simultaneously enhancing the interfacial electric field to stabilize the *CO intermediate and accelerate water dissociation to boost *CO protonation. Remarkably, the mixture of 18-Crown-6 and Cu nanoparticles affords a CH₄ Faradaic efficiency of 51.2 % and a single pass carbon efficiency of 43.0 % toward CO₂ electroreduction in electrolyte with pH=2. This study provides a facile strategy to promote CH₄ selectivity and carbon utilization by modifying Cu catalysts with supramolecules.     

Silver and Copper Nitride Cooperate for CO Electroreduction to Propanol

The need of carbon sources for the chemical industry, alternative to fossil sources, has pointed to CO₂ as a possible feedstock. While CO₂ electroreduction (CO₂R) allows production of interesting organic compounds, it suffers from large carbon losses, mainly due to carbonate formation. This is why, quite recently, tandem CO₂R, a two-step process, with first CO₂R to CO using a solid oxide electrolysis cell followed by CO electroreduction (COR), has been considered, since no carbon is lost as carbonate in either step. Here we report a novel copper-based catalyst, silver-doped copper nitride, with record selectivity for formation of propanol (Faradaic efficiency: 45 %), an industrially relevant compound, from CO electroreduction in gas-fed flow cells. Selective propanol formation occurs at metallic copper atoms derived from copper nitride and is promoted by silver doping as shown experimentally and computationally. In addition, the selectivity for C₂₊ liquid products (Faradaic efficiency: 80 %) is among the highest reported so far. These findings open new perspectives regarding the design of catalysts for production of C₃ compounds from CO₂.     

Toward efficient catalysts for electrochemical CO2 conversion to C2 products

With impressive progress in carbon capture and renewable energy, carbon dioxide (CO₂) conversion into useful chemicals has become a potential tool against climate change. Electrochemical CO₂ conversion into C₂ products (ethylene and ethanol) is an especially economically promising approach and an active research area. Nonetheless, catalyst layer design for CO₂ conversion is challenging because of the complex CO₂-to-C₂ reaction pathways. In this review, we highlight key ideas in catalyst layer design for CO₂ conversion to C₂ in the past few years. We identify three fundamental principles to control catalyst selectivity—local CO₂ and CO concentration, local pH, and intermediate–catalyst interaction. To achieve these goals, we introduce design strategies for both catalytic materials and overall catalyst layer morphology.     

Tuning product selectivity in CO2 hydrogenation over metal-based catalysts

Conversion of CO₂ into chemicals is a promising strategy for CO₂ utilization, but its intricate transformation pathways and insufficient product selectivity still pose challenges. Exploiting new catalysts for tuning product selectivity in CO₂ hydrogenation is important to improve the viability of this technology, where reverse water-gas shift (RWGS) and methanation as competitive reactions play key roles in controlling product selectivity in CO₂ hydrogenation. So far, a series of metal-based catalysts with adjustable strong metal–support interactions, metal surface structure, and local environment of active sites have been developed, significantly tuning the product selectivity in CO₂ hydrogenation. Herein, we describe the recent advances in the fundamental understanding of the two reactions in CO₂ hydrogenation, in terms of emerging new catalysts which regulate the catalytic structure and switch reaction pathways, where the strong metal–support interactions, metal surface structure, and local environment of the active sites are particularly discussed. They are expected to enable efficient catalyst design for minimizing the deep hydrogenation and controlling the reaction towards the RWGS reaction. Finally, the potential utilization of these strategies for improving the performance of industrial catalysts is examined.

A series of metal oxide, phosphate, alloy, and carbide-based catalysts for selective CO₂ hydrogenation are summarized, showing their abilities to switch CO₂ methanation to RWGS.     

Constructing low-valent Ni nanoparticles for highly selective CO2 reduction

The electroreduction of CO₂（CO₂RR） into value-added chemicals is a sustainable strategy for mitigating global warming and managing the global carbon balance. However, developing an efficient and selective catalyst is still the central challenge. Here, we developed a simple two-step pyrolysis method to confine low-valent Ni-based nanoparticles within nitrogen-doped carbon（Ni-NC）. As a result, such Ni-based nanoparticles can effectively reduce CO₂ to CO, with a max...     

Ag+-Doped InSe Nanosheets for Membrane Electrode Assembly Electrolyzer toward Large-Current Electroreduction of CO2 to Ethanol

It is an appealing approach to CO₂ utilization through CO₂ electroreduction (CO₂ER) to ethanol at high current density; however, the commonly used Cu-based catalysts cannot sustain large current during CO₂ER despite their capability for ethanol production. Herein, we report that Ag⁺-doped InSe nanosheets with Se vacancies can address this grand challenge in a membrane electrode assembly (MEA) electrolyzer. As revealed by our experimental characterization and theoretical calculation, the Ag⁺ doping, which can tailor the electronic structure of InSe while diversifying catalytically active sites, enables the formation of key reaction intermediates and their sequential evolution into ethanol. More importantly, such a material can well work for large-current conditions in MEA electrolyzers with In²⁺ species stabilized via electron transfer from Ag to Se. Remarkably, in an MEA electrolyzer by coupling cathodic CO₂ER with anodic oxygen evolution reaction (OER), the optimal catalyst exhibits an ethanol Faradaic efficiency of 68.7 % and a partial current density of 186.6 mA cm⁻² on the cathode with a full-cell ethanol energy efficiency of 26.1 % at 3.0 V. This work opens an avenue for large-current production of ethanol from CO₂ with high selectivity and energy efficiency by rationally designing electrocatalysts.     

A metal–organic framework/polymer derived catalyst containing single-atom nickel species for electrocatalysis

While metal–organic frameworks (MOF) alone offer a wide range of structural tunability, the formation of composites, through the introduction of other non-native species, like polymers, can further broaden their structure/property spectrum. Here we demonstrate that a polymer, placed inside the MOF pores, can support the collapsible MOF and help inhibit the aggregation of nickel during pyrolysis; this leads to the formation of single atom nickel species in the resulting nitrogen doped carbons, and dramatically improves the activity, CO selectivity and stability in electrochemical CO₂ reduction reaction. Considering the vast number of multifarious MOFs and polymers to choose from, we believe this strategy can open up more possibilities in the field of catalyst design, and further contribute to the already expansive set of MOF applications.

A metal–organic framework/polymer derived catalyst containing single-atom nickel species shows good performance for electroreduction of CO₂ to CO.     

An amide-based second coordination sphere promotes the dimer pathway of Mn-catalyzed CO2-to-CO reduction at low overpotential

The [fac-Mn(bpy)(CO)₃Br] complex is capable of catalyzing the electrochemical reduction of CO₂ to CO with high selectivity, moderate activity and large overpotential. Several attempts have been made to lower the overpotential and to enhance the catalytic activity of this complex by manipulating the second-coordination sphere of manganese and using relatively stronger acids to promote the protonation-first pathway. We report herein that the complex [fac-Mn(bpy-CONHMe)(CO)₃(MeCN)]⁺ ([1-MeCN]⁺; bpy-CONHMe = N-methyl-(2,2′-bipyridine)-6-carboxamide) as a pre-catalyst could catalyze the electrochemical reduction of CO₂ to CO with low overpotential and high activity and selectivity. Combined experimental and computational studies reveal that the amide NH group not only decreases the overpotential of the Mn catalyst by promoting the dimer and protonation-first pathways in the presence of H₂O but also enhances the CO₂ electroreduction activity by facilitating C–OH bond cleavage, making [1-MeCN]⁺ an efficient CO₂ reduction pre-catalyst at low overpotential.

The amide NH group decreases the overpotential of Mn-based CO₂ reduction catalysts by promoting the dimer and protonation-first pathways in the presence of H₂O and enhances the CO₂ electroreduction activity by facilitating C–OH bond cleavage.     

In-Situ-Formed Potassium-Modified Nickel-Zinc Carbide Boosts Production of Higher Alcohols beyond CH4 in CO2 Hydrogenation

Ni-based catalysts have been widely studied in the hydrogenation of CO₂ to CH₄, but selective and efficient synthesis of higher alcohols (C₂₊OH) from CO₂ hydrogenation over Ni-based catalyst is still challenging due to successive hydrogenation of C1 intermediates leading to methanation. Herein, we report an unprecedented synthesis of C₂₊OH from CO₂ hydrogenation over K-modified Ni−Zn bimetal catalyst with promising activity and selectivity. Systematic experiments (including XRD, in situ spectroscopic characterization) and computational studies reveal the in situ generation of an active K-modified Ni−Zn carbide (K-Ni₃Zn₁C_0.7) by carburization of Zn-incorporated Ni⁰, which can significantly enhance CO₂ adsorption and the surface coverage of alkyl intermediates, and boost the C−C coupling to C₂₊OH rather than conventional CH₄. This work opens a new catalytic avenue toward CO₂ hydrogenation to C₂₊OH, and also provides an insightful example for the rational design of selective and efficient Ni-based catalysts for CO₂ hydrogenation to multiple carbon products.     

Partially Oxidized Palladium Nanodots for Enhanced Electrocatalytic Carbon Dioxide Reduction

Here we report a partially oxidized palladium nanodot (Pd/PdO_x) catalyst with a diameter of around 4.5 nm. In aqueous CO₂‐saturated 0.5 m KHCO₃, the catalyst displays a Faradaic efficiency (FE) of 90 % at −0.55 V vs. reversible hydrogen electrode (RHE) for carbon monoxide (CO) production, and the activity can be retained for at least 24 h. The improved catalytic activity can be attributed to the strong adsorption of CO₂^.− intermediate on the Pd/PdO_x electrode, wherein the presence of Pd²⁺ during the electroreduction reaction of CO₂ may play an important role in accelerating the carbon dioxide reduction reaction (CO₂RR). This study explores the catalytic mechanism of a partially oxidized nanostructured Pd electrocatalyst and provides new opportunities for improving the CO₂RR performance of metal systems.     

Copper‐Bismuth Bimetallic Microspheres for Selective Electrocatalytic Reduction of CO2 to Formate

Electrocatalytic carbon dioxide reduction holds great promise for reducing the atmospheric CO₂ level and alleviating the energy crisis. High‐performance electrocatalysts are often required in order to lower the high overpotential and expedite the sluggish reaction kinetics of CO₂ electroreduction. Copper is a promising candidate metal. However, it usually suffers from the issues of poor stability and low product selectivity. In this work, bimetallic Cu‐Bi is obtained by reducing the microspherical copper bismuthate (CuBi₂O₄) for selectively catalyzing the CO₂ reduction to formate (HCOO^–). The bimetallic Cu‐Bi electrocatalyst exhibits high activity and selectivity with the Faradic efficiency over 90% in a wide potential window. A maximum Faradaic efficiency of ~95% is obtained at –0.93 V versus reversible hydrogen electrode. Furthermore, the catalyst shows high stability over 6 h with Faradaic efficiency of ~95%. This study provides an important clue in designing new functional materials for CO₂ electroreduction with high activity and selectivity.     

Mechanistic Elucidations of Highly Dispersed Metalloporphyrin Metal-Organic Framework Catalysts for CO2 Electroreduction

Immobilization of porphyrin complexes into crystalline metal–organic frameworks (MOFs) enables high exposure of porphyrin active sites for CO₂ electroreduction. Herein, well-dispersed iron-porphyrin-based MOF (PCN-222(Fe)) on carbon-based electrodes revealed optimal turnover frequencies for CO₂ electroreduction to CO at 1 wt.% catalyst loading, beyond which the intrinsic catalyst activity declined due to CO₂ mass transport limitations. In situ Raman suggested that PCN-222(Fe) maintained its structure under electrochemical bias, permitting mechanistic investigations. These revealed a stepwise electron transfer-proton transfer mechanism for CO₂ electroreduction on PCN-222(Fe) electrodes, which followed a shift from a rate-limiting electron transfer to CO₂ mass transfer as the potential increased from −0.6 V to −1.0 V vs. RHE. Our results demonstrate how intrinsic catalytic investigations and in situ spectroscopy are needed to elucidate CO₂ electroreduction mechanisms on PCN-222(Fe) MOFs.     

Electrochemical Reduction of Carbon Dioxide to 1-Butanol on Oxide-Derived Copper

The electroreduction of carbon dioxide using renewable electricity is an appealing strategy for the sustainable synthesis of chemicals and fuels. Extensive research has focused on the production of ethylene, ethanol and n-propanol, but more complex C₄ molecules have been scarcely reported. Herein, we report the first direct electroreduction of CO₂ to 1-butanol in alkaline electrolyte on Cu gas diffusion electrodes (Faradaic efficiency=0.056 %, j_1-Butanol=−0.080 mA cm⁻² at −0.48 V vs. RHE) and elucidate its formation mechanism. Electrolysis of possible molecular intermediates, coupled with density functional theory, led us to propose that CO₂ first electroreduces to acetaldehyde-a key C₂ intermediate to 1-butanol. Acetaldehyde then undergoes a base-catalyzed aldol condensation to give crotonaldehyde via electrochemical promotion by the catalyst surface. Crotonaldehyde is subsequently electroreduced to butanal, and then to 1-butanol. In a broad context, our results point to the relevance of coupling chemical and electrochemical processes for the synthesis of higher molecular weight products from CO₂.     

Surface-Modified Carbon Materials for CO2 Electroreduction

The electrochemical reduction of CO₂ to produce sustainable fuels and chemicals has attracted great attention in recent years. It is shown that surface-modified carbons catalyze the CO₂RR. This study reports a strategy to modify the surface of commercially available carbon materials by adding oxygen and nitrogen surface groups without modifying its graphitic structure. Clear differences in CO₂RR activity, selectivity and the turnover frequency between the surface-modified carbons were observed, and these differences were ascribed to the nature of the surface groups chemistry and the point of zero charge (PZC). The results show that nitrogen-containing surface groups are highly selective towards the formation of CO from the electroreduction of CO₂ in comparison with the oxygen-containing surface groups, and the carbon without surface groups. This demonstrates that the selectivity of carbon for CO₂RR can be rationally tuned by simply altering the surface chemistry via surface functionalization.