High-temperature synthesis of stable ordered mesoporous silica materials by using fluorocarbon-hydrocarbon surfactant mixtures

Highly ordered hexagonal mesoporous silica materials (JLU-20) with uniform pore sizes have been successfully synthesized at high temperature (150-220 degrees C) by using fluorocarbon-hydrocarbon surfactant mixtures. The fluorocarbon-hydrocarbon surfactant mixtures combine the advantages of both stable fluorocarbon surfactants and ordered hydrocarbon surfactants, giving ordered and stable mixed micelles at high temperature (150-220 degrees C). Mesoporous JLU-20 shows extraordinary stability towards hydrothermal treatment (100 % steam at 800 degrees C for 2 h or boiling water for 80 h), thermal treatment (calcination at 1000 degrees C for 4 h), and toward mechanical treatment (compressed at 740 MPa). Transmission electron microscopy images of JLU-20 show well-ordered hexagonal arrays of mesopores with one-dimensional (1D) channels and further confirm that JLU-20 has a two-dimensional (2D) hexagonal (P6 mm) mesostructure. 29Si HR MAS NMR spectra of as-synthesized JLU-20 shows that JLU-20 is primarily made up of fully condensed Q4 silica units (delta=-112 ppm) with a small contribution from incompletely cross-linked Q3 (delta=-102 ppm) as deduced from the very high Q4/Q3 ratio of 6.5, indicating that the mesoporous walls of JLU-20 are fully condensed. Such unique structural features should be directly attributed to the high-temperature synthesis, which is responsible for the observed high thermal, hydrothermal, and mechanical stability of the mesoporous silica materials with well-ordered hexagonal symmetry. Furthermore, the concept of "high-temperature synthesis" is successfully extended to the preparation of three-dimensional (3D) cubic mesoporous silica materials by the assistance of a fluorocarbon surfactant as a co-template. The obtained material, designated JLU-21, has a well-ordered cubic Im3m mesostructure with fully condensed pore walls and shows unusually high hydrothermal stability, as compared with conventional cubic mesoporous silica materials such as SBA-16.     

Aluminosilicate nanoparticles for catalytic hydrocarbon cracking

Aluminosilicate nanoparticles containing 9.0-20 nm mesopores were prepared through the use of protozeolitic nanoclusters as the inorganic precursor and starch as a porogen. The calcined, porogen-free composition containing 2 mol % aluminum exhibited the porosity, hydrothermal stability, and acidity needed for the cracking of very large hydrocarbons. In fact, the hydrothermal stability of the nanoparticles to pure steam at 800 degrees C, along with the cumene cracking activity, surpassed the analogous performance properties of ultrastable Y zeolite, the main catalyst component of commercial cracking catalysts. The remarkable hydrothermal stability and catalytic reactivity of the new nanoparticles are attributable to a unique combination of two factors, the presence of protozeolitic nanoclusters in the pore walls and the unprecedented pore wall thickness (7-15 nm). In addition, the excellent catalytic longevity of the nanoparticles is most likely facilitated by the small domain size of the nanoparticles that greatly improves access to the acid sites on the pore walls and minimizes the diffusion length of coke precursors out of the pores.     

Molecular simulation of RMM: ordered mesoporous SBA-15 type material having microporous ZSM-5 walls

SBA-15 is a novel porous material with uniform size mesopores arranged in a regular pattern. The adjacent mesopores are connected to each other by microporous walls. The major disadvantages of these materials are that the walls are amorphous and have low thermal, hydrothermal, and mechanical stability. Recently, there have been a few attempts to either coat the walls of SBA-15 by microporous crystalline zeolites or to fabricate SBA-15 using CMK-3 in such a way that the walls are made up of ZSM-5. The present work provides a first-ever study of RMM (replicated mesoporous materials, which are SBA-15 like ordered mesoporous materials with walls made up of ZSM-5) using molecular modeling. A random orientation of the unit cells and the distribution of sizes of the supercells located at nucleation sites would be ideal to model the RMM. However, such a study would introduce more uncertainties with regard to voids between the individual supercells, noncrystalline silica, and the location of active sites where the nucleation occurs. In a simpler model studied in the present work, the walls of SBA-15 were made up of regularly arranged ZSM-5 having the same orientation. The structure was characterized by estimating the nitrogen accessible area/volume by Connolly surfaces, small-angle and wide-angle X-ray diffraction patterns, methane adsorption, and ice as a probe to study the pore structure. It was found that RMMs have significantly higher methane adsorption capacity compared to SBA-15 and the majority of methane is adsorbed in the microporous walls of RMM. Further research in the field of RMM is needed to obtain the details of zeolitic wall structure.     

Structure and diffusion characterization of SBA-15 materials

In situ formation of the micro- and mesoporous structures of SBA-15 materials was investigated. It was found that the structure is significantly different from that for cylindrical or hexagonal pores, which suggests that the SBA-15 is more complex than an array of hexagonally ordered channels. Nitrogen adsorption isotherms at 77 K provided evidence that large (primary) mesopores are accompanied by a certain amount of significantly smaller pores with a broad distribution in the micropore/small-mesopore range within the mesoporous walls of main channels. It was found that the microporosity can be controlled by the time of heating as well as the synthesis temperature. The diffusion properties of n-heptane as a probe molecule in four selected SBA-15 samples with different micropore volumes were studied by the standard zero length column technique and related to their structural characteristics. The results have shown that the diffusion process involving n-heptane at a low concentration level takes place inside the walls of main mesoporous channels and depends on the relative content of micropores. In the samples that have a relatively high content of micropores, n-heptane diffusivities are relatively low, their activation energies are high, and the process is similar to diffusion in typical microporous adsorbents, like zeolites. As the micropore content is decreased, diffusion becomes more and more controlled by secondary mesopores of the intrawall pore structure, rendering diffusion faster and activation energies lower.     

改善SBA-15介孔材料水热稳定性的简单溶剂热后处理方法

提出了一种有效改善SBA-15介孔材料水热稳定性的简单溶剂热后处理方法. SBA-15材料经环己烷、甲苯和正丁醇等有机溶剂在157和190 oC密闭容器中分别处理6–24 h后,可呈现很好的水热稳定性.它们在800 oC经100%水蒸气处理12 h,依然能保持很好的有序介孔结构,比表面积可高达192–281 m2/g.其中,经环己烷190 oC溶剂热处理24 h的样品表现出最优的水热稳定性.溶剂热处理能显著提升材料孔壁中类似Si(OSi)2(OH)2和Si(OSi)3OH结构的Si–OH基间脱水,形成稳定的Si(OSi)4结构,从而有效减少了SBA-15材料孔壁的缺陷.由此,介孔材料的水热稳定性得到明显改善.溶剂热处理对SBA-15材料水热稳定性的这种提升作用与所用溶剂性质、处理温度以及SBA-15前驱体的类型密切相关.其中,以低沸点的非极性溶剂处理焙烧后的SBA-15材料表现出最好的稳定化效果.该方法具有简单、低能耗的特点,其在制备高水热稳定的有序硅基介孔材料上有很好的潜在应用价值.     

Pore size tailoring in large-pore SBA-15 silica synthesized in the presence of hexane

Large-pore SBA-15 silicas were synthesized using poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) block copolymer Pluronic P123 as a template and hexane as a micelle expander. The reaction was initially carried out at 15 degrees C, followed by the heating of the synthesis gel at temperatures from 40 to 130 degrees C. Small-angle X-ray scattering data indicate that highly ordered two-dimensional hexagonal material (SBA-15 structure) formed at 15 degrees C and was preserved even after 5 days of heating at 130 degrees C. The unit-cell parameter for as-synthesized SBA-15 silicas was about 16.5 nm and increased only slightly after the heat treatment, whereas the unit-cell parameter after calcination was appreciably larger (16 vs 14 nm) for materials that were subjected to the thermal treatment. The pore size distribution of SBA-15 formed at 15 degrees C was narrow and centered at approximately 9.5 nm, which is close to the upper limit of pore diameters typically reported for SBA-15. The presence of constrictions in the pores of this material was evident. The heat treatment led to the elimination of the constrictions and to the pore diameter increase to 15 nm or more, tailored by the selection of appropriate treatment temperature and time. The pore size increase was the fastest during the first day of treatment, but it continued for at least 5 days. The pore size distribution broadened as the time of the treatment increased beyond 1 day. The pore size increase appears to be primarily related to the decrease in the degree of shrinkage during the calcination (removal of the template) and the decrease in the pore wall thickness.     

Guest-host encapsulation of microporous zeolites in ordered mesoporous materials by molecular simulations

The present work provides the first study of ordered mesoporous materials SBA-15 coated with microporous zeolites ZSM-5 using molecular simulations. Several model structures with characteristics such as periodic arrangement of mesopores, randomly arranged micropores, surface hydroxyls and bulk deformations of SBA-15 were used. Cartesian coordinates of ZSM-5 unit lattice were obtained from the literature and the 100 face of H-ZSM-5 unit cell was then placed on the surface of SBA-15 and the entire structure was equilibrated to obtain final configuration. The resulting structure was characterized using simulated small angle and wide angle X-ray diffraction, Connolly surface area (to compare BET area), accessible pore volume for nitrogen molecules (to compare with t-plot volume of micro and mesopores) and methane adsorption at 303 K. The orientation of ZSM-5 on the SBA-15 had no effect on the surface area, pore volume or adsorption capacity. In order to find out if the addition of microporous ZSM-5 should increase the total methane adsorption capacity due to addition of micropores, we studied adsorption on bare and coated SBA-15. However, total adsorption capacity was found to decrease, while the number of methane molecules adsorbed per unit cell of the SBA-15 structure increased. An existing experimental method (J. Am. Chem. Soc., 2004, 126, 14324) of the synthesizing hybrid ZSM-5/SBA-15 structure was studied using accessible micropore volume (by t-plot). It was found that the procedure made all the micropores inaccessible. A modification of the method or use of other host materials is suggested to use the benefits of narrow micropore distribution in ZSM-5.     

Al3+离子介入提升（NH4）2SiF6对SBA-15介孔材料的水热稳定化作用

提出了一种(NH4)2SiF6处理提高SBA-15介孔材料水热稳定性的改良方法.采用SBA-15介孔材料中预引入Al3+离子,再进行1%SiO2计量的(NH4)2SiF6处理,最后用强酸洗脱预引入的Al3+.结果显示,由此处理的SBA-15材料,其水热稳定性明显优于相同条件下未预引入Al3+时(NH4)2SiF6处理的样品.两者在800°C、100%水蒸气处理12 h后,虽然均能很好保持其介观有序度、形貌及六方孔道结构,但前者的比表面积可高达271 m2/g,而后者仅为224 m2/g.表明Al3+离子介入能大幅度提升(NH4)2SiF6处理对SBA-15介孔材料的稳定化作用.这主要得益于预引入的骨架Al3+在保障(NH4)2SiF6处理修复SBA-15材料表面缺陷和进行表面疏水化、提升其水热稳定性的同时,能减缓(NH4)2SiF6释放的多余F-离子对SBA-15材料骨架的刻蚀破坏作用. Al3+离子介入的这种提升作用与其引入方式和SBA-15材料所经受的温度密切相关.     

Mesoporous aluminosilicates with ordered hexagonal structure, strong acidity, and extraordinary hydrothermal stability at high temperatures.

Highly ordered hexagonal mesoporous aluminosilicates (MAS-5) with uniform pore sizes have been successfully synthesized from assembly of preformed aluminosilcate precursors with cetyltrimethylammonium bromide (CTAB) surfactant. The aluminosilicate precursors were obtained by heating, at 100--140 degrees C for 2--10 h, aluminasilica gels at the Al(2)O(3)/SiO(2)/TEAOH/H(2)O molar ratios of 1.0/7.0--350/10.0--33.0/500--2000. Mesoporous MAS-5 shows extraordinary stability both in boiling water (over 300 h) and in steam (800 degrees C for 2 h). Temperature-programmed desorption of ammonia shows that the acidic strength of MAS-5 is much higher than that of MCM-41 and is comparable to that of microporous Beta zeolite. In catalytic cracking of 1,3,5-triisopropylbenzene and alkylation of isobutane with butene, MAS-5 exhibits greater catalytic activity and selectivity, as compared with MCM-41 and HZSM-5. The MAS-5 samples were characterized with infrared, UV--Raman, and NMR spectroscopy and numerous other techniques. The results suggest that MAS-5 consists of both mesopores and micropores and that the pore walls of MAS-5 contain primary and secondary structural building units, similar to those of microporous zeolites. Such unique structural features might be responsible for the observed strong acidity and high thermal stability of the mesoporous aluminosilicates with well-ordered hexagonal symmetry.     

Iron oxide nanoparticles within the pore system of mesoporous SBA-15 in different acidity: the synthesis and characterization

Direct hydrothermal method is employed for incorporating iron into the pore structure of SBA-15. The resultant materials were analyzed by X-ray diffraction (XRD) patterns, N₂ sorption isotherm and X-ray photoelectron spectroscopy (XPS). The characterizations of XRD patterns and XPS revealed that iron nanoparticles were present as highly dispersed nanoclusters in the well-ordered mesoporous channels of SBA-15. The characterizations of t-plot reveal only microporous channels of SBA-15 are confirmed to be filled with iron nanoparticles, leaving the mesopores unaffected. The supported material still maintained its ordered mesoporous structure similar to SBA-15 and possessed high surface area, large pore volume and uniform pore size.     

水热合成一锅法制备FePO4-SBA-15及其水热稳定性能

通过两种水热处理方式，即800 oC水汽条件和100 oC沸水处理，考察了一锅法制备的FePO4–SBA-15(OP)的水热稳定性.水热处理前后样品的结构变化通过小角X射线衍射和N2物理吸附表征.研究发现，经水热条件下原位生成FePO4修饰后的OP样品具有良好的水热稳定性，并且FePO4的担载量(5%和40%)对OP样品的水热稳定性几乎没有影响.这与文献报道的金属担载量会影响介孔材料水热稳定性的结果不同.此外，还对比研究了浸渍法制备的FePO4/SBA-15(IMP)和商品SBA-15的水热稳定性.结果表明，各样品水热稳定性由强到弱的顺序是OP>IMP>>SBA-15. OP和IMP样品水热稳定性优于纯硅分子筛SBA-15的原因可能是FePO4保护层能抑制介孔材料在水热环境下的结构塌陷. OP样品水热稳定性较IMP样品好的原因可能主要是由于OP样品中存在稳定的Si–O–Fe键和较多的微孔.     

General and simple approach for control cage and cylindrical mesopores, and thermal/hydrothermal stable frameworks

Highly ordered cage and cylindrical mesoporeous silica monoliths (HOM) with 2- and 3-dimensional (2D and 3D, respectively) structures, mesopore/micropore volumes, and thick-walled frameworks were successfully fabricated by instant direct templating of lyotropic phases of copolymer (EO(m)-PO(n)-EO(m)) surfactants. Large cage-like pores with uniform constriction sizes up to 10 nm and open cylindrical channel-like mesopores can be easily achieved by this simple and efficient synthesis design. Our results show that the cage-like pores could be fabricated at relatively lower copolymer concentrations used in the lyotropic phase domains at copolymer/TMOS ratios of 35 wt %. These ordered cage pore architectures underwent transition to open-cylindrical pores by increasing the copolymer concentration. High EO/PO block copolymers, in general, were crucially affected on the increase of the interior cavity sizes and on the stability of the cage mesopore characters. However, for F108 (EO(141)PO(44)EO(141)) systems, the fabrication of ordered and stable cage pore monoliths was achieved with significantly higher copolymer concentrations up to 90 wt %. Interestingly, the effective copolymer molecular nature was also observed in the ability to design various ordered mesophase geometries in large domain sizes. Our findings here show evidence that the synthetic strategy provides realistic control over a wide range of mesostructured phase geometries and their extended long-range ordering in the final replicas of the silica monolith frameworks. In addition, the HOM silica monoliths exhibited considerable structural stability against higher thermal temperature (up to 1000 degrees C) and longer hydrothermal treatment times under boiling water and steam. The remarkable structural findings of 3D frameworks, transparent monoliths, and micropores combined with large cage- and cylindrical-like mesopores are expected to find promising uses in materials chemistry.     

Rapid synthesis of SBA-15 rods with variable lengths, widths, and tunable large pores

Dispersed SBA-15 rods have been synthesized with varying lengths, widths, and pore sizes in a low-temperature synthesis in the presence of heptane and NH(4)F. The pore size of the material can systematically be varied between 11 and 17 nm using different hydrothermal treatment times and/or temperatures. The particle length (400-600 nm) and width (100-400 nm) were tuned by varying the HCl concentration. All the synthesized materials possess a large surface area of 400-600 m(2)/g and a pore volume of 1.05-1.30 cm(3). A mechanism for the effect of the HCl concentration on the particle morphology is suggested. Furthermore, it is shown that the reaction time can be decreased to 1 h, with well-retained pore size and morphology. This work has resulted in SBA-15 rods with the largest pore size reported for this morphology.     

Temperature effects on the composition and microstructure of spray-dried nanocomposite powders

Porous composite powders, prepared by spray drying of silica and polybromostyrene nanoparticles, were calcined at various temperatures up to 750 degrees C. The structure in these powders are quantitatively investigated by ultra small-angle X-ray scattering, thermogravimetric analysis, and nuclear magnetic resonance measurements. It has been found that the polybromostyrene latex is efficient in templating mesopores. However, polybromostyrene remains almost completely in the interstitial micropores in the grain after the spray-drying process. A post thermal treatment of the powders has been applied from 250 up to 750 degrees C. We found that the hydrocarbon part of the polybromostyrene is decomposed and leaves the micropores at around 350 degrees C. However, it is demonstrated that a significant amount of bromine remains in the interstitial micropores between the silica particles. At around 600 degrees C, the silica nanoparticles start to fuse with each other and a coalescence of the micropores takes place. At still higher temperature, around 750 degrees C, the micropore network totally disappears, and the growth in pore size occurs due to the coalescence of the mesopores with a significant decrease of the total porosity. During this process, the silica network densification is accompanied by a lowering of the specific surface area.     

CO2 adsorption by activated templated carbons

Highly porous carbons have been prepared by the chemical activation of two mesoporous carbons obtained by using hexagonal- (SBA-15) and cubic (KIT-6)-ordered mesostructured silica as hard templates. These materials were investigated as sorbents for CO(2) capture. The activation process was carried out with KOH at different temperatures in the 600-800°C range. Textural characterization of these activated carbons shows that they have a dual porosity made up of mesopores derived from the templated carbons and micropores generated during the chemical activation step. As a result of the activation process, there is an increase in the surface area and pore volume from 1020 m(2)g(-1) and 0.91 cm(3)g(-1) for the CMK-8 carbon to a maximum of 2660 m(2)g(-1) and 1.38 cm(3)g(-1) for a sample activated at 800°C (KOH/CMK-8 mass ratio of 4). Irrespective of the type of templated carbon used as precursor or the operational conditions used for the synthesis, the activated samples exhibit similar CO(2) uptake capacities, of around 3.2 mmol CO(2)g(-1) at 25°C. The CO(2) capture capacity seems to depend on the presence of narrow micropores (<1 nm) rather than on the surface area or pore volume of activated carbons. Furthermore, it was found that these porous carbons exhibit a high CO(2) adsorption rate, a good selectivity for CO(2)-N(2) separation and they can be easily regenerated.     

有序介孔二氧化硅对正丁醛的吸附性能

合成了一系列具有不同孔结构与性质的有序介孔二氧化硅材料SBA-15、MCM-41、SBA-16、KIT-6, 同时通过改变水热温度制备了不同孔径大小的SBA-15, 并利用小角X射线散射、透射电镜、扫描电镜和氮气吸附-脱附等手段, 对其介孔结构进行了表征. 以正丁醛为探针分子, 考察了其对有机醛的吸附, 并与Y-沸石的吸附性能做了对比. 结果表明, 材料的介孔比表面积与其对正丁醛的吸附量成正比, 吸附等温线符合Langmuir 模型, 属于单层吸附, 具有最大介孔比表面积的MCM-41对正丁醛的吸附量最大(484 mg·g^-1). 最后将SBA-15添加到卷烟滤嘴中, 实验结果表明, SBA-15能显著降低卷烟烟气中巴豆醛的释放量.     

有序介孔二氧化硅对正丁醛的吸附性能

合成了一系列具有不同孔结构与性质的有序介孔二氧化硅材料SBA-15、MCM-41、SBA-16、KIT-6,同时通过改变水热温度制备了不同孔径大小的SBA-15,并利用小角X射线散射、透射电镜、扫描电镜和氮气吸附-脱附等手段,对其介孔结构进行了表征.以正丁醛为探针分子,考察了其对有机醛的吸附,并与Y-沸石的吸附性能做了对比.结果表明,材料的介孔比表面积与其对正丁醛的吸附量成正比,吸附等温线符合Langmuir模型,属于单层吸附,具有最大介孔比表面积的MCM-41对正丁醛的吸附量最大(484 mg·g-1).最后将SBA-15添加到卷烟滤嘴中,实验结果表明,SBA-15能显著降低卷烟烟气中巴豆醛的释放量.     

DSC estimation of structural and textural parameters of SBA-15 silica using water probe

The aim of this study was to use DSC and X-ray diffraction measurements to determine the pore size and pore wall thickness of highly ordered SBA-15 materials. The DSC curves showed two endothermic events during the heating cycle. These events were due to the presence of water inside and outside of mesopores. The results of pore radius, wall thickness and pore volume measurements were in good agreement with the results obtained by nitrogen adsorption measurement, XRD and transmission electron microscopy.     

载体焙烧温度对Rh-Mn-Li/SBA-15催化CO加氢性能的影响

SBA-15分别于550、700、800和900℃进行焙烧,然后以等体积共浸渍法将Rh、Mn和Li负载其上。催化剂的性能用CO加氢反应进行评价。催化剂分别用N₂物理吸附、X射线衍射、透射电子显微镜、H₂化学吸附和傅里叶变换红外光谱进行表征。即使在900℃下进行焙烧,SBA-15的结构仍得到保持。但是,当焙烧温度从550℃升高到900℃,SBA-15的比表面积、孔径和总孔容分别从842.6 m²·g^-1、9.57 nm和1.18 cm³·g^-1降到246.4 m²·g^-1、5.62 nm和0.34 cm³·g^-1。此外,Rh颗粒的尺寸都在1.5-4.0 nm范围内,并且随着载体的焙烧温度增加而增加。另外,Rh颗粒更倾向位于高温焙烧载体的介孔内,这可能是因为经过高温焙烧,载体微孔下降。所以,H₂和CO更易与负载在高温焙烧后的载体上的Rh颗粒接触。因此,当载体焙烧温度达到900℃时,Rh-Mn-Li/SBA-15催化剂有非常高的C₂₊含氧化合物的活性和选择性。     

Effect of Ni Loading and CexZr1-xO2 Promoter on Ni-Based SBA-15 Catalysts for Steam Reforming of Methane

A series of Ni/SBA-15 catalysts with Ni contents ranging from 5wt% to 20wt% as well as 10wt%Ni/10wt?xZn-xO2/SBA-15 (z=0, 0.5, 1) were prepared. The structures of the catalysts were characterized using XRD, TPR, TEM and BET techniques. The catalytic activities of the catalysts for steam reforming of methane were evaluated in a continuous flow microreactor. The results indicated that both the Ni/SBA-15 and the Ni/CexZr1-xO2/SBA-15 catalysts had good catalytic activities at atmospheric pressure. The 10wt%Ni/SBA-15 catalyst exhibited excellent stability at 800癈 for time on stream of 740 h. After the reaction, carbon deposits were not formed on the surface of the catalyst. There existed a regular hexagonal mesoporous structure in the Ni/SBA-15 and the Ni/CexZr1-xO2/SBA-15 catalysts. The nickel species and the CexZr1-xO2 component were all confined in the SBA-15 mesopores. The CexZr1-xO2 could promote dispersion of the nickel species in the Ni/CexZr1-xO2/SBA-15 catalysts.