Laser embedding of TiC particles into the surface of phosphor bronze‐bearing material

A carbon film containing 5% TiC particles is formed on a pre‐prepared bronze surface prior to laser treatment. The carbon film provides increased absorption of the incident laser beam and hosts TiC particles with a uniform distribution at the workpiece surface. Optical and scanning electron microscopy are used to examine the metallurgical and morphological changes in the laser treated layer. Micro‐hardness of the laser‐treated surface is measured, and the residual stress formed in the surface vicinity is measured using the X‐ray diffraction technique. It was found that a dense layer with fine grains was formed in the laser‐treated layer. The micro‐hardness of the laser‐treated surface increases almost three times compared with the base material hardness. The presence of a dense layer and the formation of Cu₃N in the surface region contribute to the hardness enhancement at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Characterization of laser‐treated Rene 41 surface due to B4C and SiC particles at surface prior to laser treatment

Laser surface treatment of Rene 41 high‐performance alloy is carried out with the presence of hard particles at the surface. B₄C and SiC particles are uniformly distributed within 40 µm carbon film at the workpiece surface prior to laser treatment process. The effect of hard particles on residual stress and microhardness variations is investigated at the treated surface. Morphological and metallurgical changes in the treated layer are examined by using electron microscopy, energy dispersive spectroscopy, and X‐ray diffraction. Residual stress formed at the surface is determined from the X‐ray data. It is found that the treated surface is free from asperities such as large size voids and cracks. A dense layer is formed in the surface region, which causes volume shrinkage while contributing to microhardness and residual stress enhancement at the surface. B₄C hard particles result in the highest residual stress and microhardness at the surface, which is attributed to its high thermal expansion coefficient. Copyright © 2013 John Wiley & Sons, Ltd.     

Laser surface treatment of high‐speed tool steel (AISI M2)

High‐speed tool steel (AISI M2) surface is pre‐prepared to form a thin carbon film containing 5% B₄C particles prior to laser treatment process. Morphological and metallurgical changes are examined in the treated layer using electron microscope, energy dispersive spectroscopy, and X‐ray diffraction. The microhardness and the residual stress formed at the treated surfaces are measured for samples with and without B₄C particles. It is found that the micro‐stresses formed in the neighborhood of B₄C particles at the treated surface contributed to the microhardness enhancement at the surface. This is associated with the mismatch of thermal expansion coefficients between B₄C particles and the base alloy. The nitride phases are formed at the treated surface, which also contribute to the microhardness increase at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Laser treatment of A286 superalloy: corrosion resistance of the treated surface

Laser controlled melting of metal surface provides a local treatment with improved surface properties such as corrosion resistance. In the present study, laser surface treatment of iron base superalloy (A286) is carried out. The corrosion resistance of the laser‐treated surface is examined through potentiodynamic tests using 0.5 N NaCl solution. The microstructural and morphological changes in the laser‐treated layer are investigated incorporating scanning electron microscopy (SEM), X‐ray diffraction (XRD) and energy dispersive spectroscopy. The residual stress formed at the laser‐treated surface is measured using the XRD technique. It is found that laser treatment enhances corrosion resistance of A286 superalloy surface, which is attributed to the formation of fine grains and dense layer at the treated surface. Although locally scattered few corrosion induced microcracks are observed at the treated surface, they are not extended to form large cracks or crack network at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Post‐oxidizing effects on surface characteristics of salt bath nitrocarburized AISI 02 tool steel type

The effect of post‐oxidizing treatment on the characteristics of modified surface layers produced by salt bath nitrocarburizing on the industrial American Iron and Steel Institute (AISI) 02 tool steel types is investigated. Nitrocarburizing treatment is performed for 6 h and 8 h at 570 °C and post‐oxidizing treatment for 30, 60 and 90 min at 520 °C, using argon–steam mixture. Formed layers are characterized by their basic properties such as thickness layer, depth, surface hardness and wear resistance. Detailed estimation of the modified metal surface quality, in terms of chemical composition, formed phases, microstructures and diffusion mechanisms are performed by metallographic techniques, EDX, X‐ray diffraction, scanning electron microscopy (SEM) and glow discharge optical electron spectroscopy (GDOES). The corrosion resistance was investigated in 0.4 M H₂SO₄ solutions, using steady‐state electrochemical polarization methods. The obtained results revealed the existence of a superficial oxide layer which consists of magnetite (Fe₃O₄) and hematite (Fe₂O₃) and the presence of an ε‐phase associated with a small amount of γ′‐phase. Important improvements in wear, microhardness and corrosion resistance occur after these treatments and it is specifically concluded that the sole application of a nitrocarburizing treatment does not significantly ameliorate the corrosion resistance of the as‐received steel. In fact, post‐oxidation treatment contributes to increase corrosion resistance by forming a dense magnetite layer and at the same time, it partially covers the compound layer pores. Copyright © 2009 John Wiley & Sons, Ltd.     

In situ — High Temperature Mössbauer Spectroscopy of Iron Nitrides and Nitridoferrates

The stoichiometric iron nitrides γ′‐Fe₄N, ε‐Fe₃N and ζ‐Fe₂N were characterized by Mössbauer spectroscopy. The thermal decomposition of ε‐Fe₃N was studied in‐situ by means of a specially developed Mössbauer furnace. We found ε‐Fe₃N to γ′‐Fe₄N and ε‐Fe₃N_x (x ≥ 1.3) as decomposition products and determined the border of γ′/ε transformation at T ? 930 K. Mössbauer spectroscopy was applied to study in‐situ the thermal decomposition of the nitridometalate Li₃[Fe^IIIN₂] and the formation of Li₂[(Li_1‐xFe^I_x)N], the compound with the largest local magnetic field ever observed in an iron containing material. The kinetics of formation and the stability of Li₂[(Li_1‐xFe^I_x)N] was of particular interest in the present study.     

Surface modification and wear test of carbon steel by plasma electrolytic nitrocarburizing

Plasma electrolytic nitrocarburizing (PEN/C) was applied to the surface of carbon steel under the boiling condition of saturated urea electrolyte. In addition to the general effect of the bath temperature, different applied voltages and processing times were also considered in this new process. Optical and scanning electron microscopy, X‐ray diffraction, microhardness and pin‐on‐disc wear tests were used to characterize the PEN/C‐treated surfaces. A mixture of θ‐(Fe₃C) and ε‐(Fe_2–3N) was found in the compound layers. At certain conditions, dense surface layers with minimum porosity were observed at the top of the samples. The boiling condition resulted in special character of the compound layers on the surface. The layers consisted of some irregularities grown inward the samples andaffected the characteristics of the surface layers. The microhardness of the PEN/C‐treated layers increased up to 1280 HV0.1, which was 3 to 4 times higher than that for untreated material and higher than that obtained by other investigators (750 HV0.1). PEN/C decreased the wear loss of carbon steel significantly due to the change of the adhesive wear of untreated material to the abrasive mode of treated surfaces. The major advantage of this technique was a higher growth rate of the nitrocarburized layers and a more significant improvement in the tribological performance of the treated samples if compared to similarly oriented surface treatments. Copyright © 2011 John Wiley & Sons, Ltd.     

Quantitative determination of the composition of nitrided layers on iron using AES

Within the framework of the study of industrial nitriding of steel, AES was chosen as the principle analysis technique. In order to characterise the nitrided layers quantitatively, reliable sensitivity factors were needed. For that purpose, different reference samples containing the pure γ′‐Fe₄N_1?x and ε‐Fe₂N_1?z phases were prepared by gaseous nitriding of pure iron. The characterisation of these references by means of electron probe microanalysis (EPMA) is discussed. The first sample contained a nitrided layer with large γ′‐Fe₄N_1?x grains (～30 µm) with 19.6 at.% nitrogen on top of an iron substrate. The second one contained an ε‐Fe₂N_1?z outer layer (～6 µm) with 26 at.% nitrogen, on a γ′‐Fe₄N_1?x layer (～4 µm) with 19.8 at.% nitrogen, created on top of an iron substrate. In this study, Fe LMM and N KLL Auger electron spectral lines were acquired on the pure γ′‐Fe₄N_1?x and ε‐Fe₂N_1?z phases of these two reference samples in order to calculate the sensitivity factors of iron and nitrogen. Different Auger intensities were considered and compared. It was decided to use the peak areas of the direct Auger electron spectral lines. The values of the sensitivity factors are 0.74 for iron and 0.33 for nitrogen. Finally, a set of three independent and well‐characterised samples containing the γ′‐Fe₄N_1?x and ε‐Fe₂N_1?z phases was used to validate the elaborated quantification procedure. Copyright © 2007 John Wiley & Sons, Ltd.     

XPS study of a laser-nitrided iron surface using a focused pulsed Nd:YAG laser under various conditions

Laser nitridation of a pure iron (Fe) surface was conducted using a focused pulsed Nd:YAG laser under a nitrogen atmosphere, and the effects of nitrogen gas pressure, laser power, and repetition number of laser shots on the surface characteristics were analyzed using XPS. The laser-irradiated surface consisted of the topmost surface layer of Fe oxynitride (FeO_xN_y) and the underlayer beneath, which mainly comprised Fe nitride (Fe₄N). The topmost surface layer is a post-formed layer due to the oxidation of the nitride layer. The thickness of the underlayer corresponding to the original nitride layer drastically increased under nitrogen gas at atmospheric pressure. Increasing the repetition number of laser shots enhanced layer thickness up to 5 shots, after which no change was observed. Moreover, the layer thickness increased monotonically with increasing laser power. Nitridation through pulsed laser irradiation was likely predominated by the melting and resolidification of a specific surface area, as well as the convection of nitrogen therein. Thickness variation under various conditions can be explained appropriately using this assumption.     

Oxidation Behaviour of PACVD-(Ti,Al)N Wear Resistance Layers

 Sputtered (Ti,Al)N hard coatings are successfully used for dry high speed cutting. These films show a lower oxidation rate than TiN or TiC coatings. In our work (Ti,Al)N films were deposited on WC-6%Co substrates at a temperature of 490°C by plasma-assisted chemical vapour deposition (PACVD) using a gas mixture of TiCl₄/AlCl₃/N₂/Ar/H₂. Investigation of microstructure, crystalline structure and chemical composition was carried out using SEM, WDXS, TEM, AES and XRD techniques. The chemical composition of the deposited films showed a Al to Ti ratio of 1.33. The film thickness was 5.5 μm. Films showed a fine crystalline size, the metastable fcc crystal structure and a columnar growth. The film surface was under low compressive stress up to several 100 MPa. For (Ti,Al)N/WC-Co compounds the oxidation behaviour up to 1100°C (high temperature range) was studied. Therefore, samples were annealed or rapidly heated in air and under high vacuum condition using the laser shock method. The results show decomposition of the (Ti,Al)N structure to the TiN and the AlN phases at temperature values above 900°C. Heating in air causes growing of a thin aluminum oxide layer at the film surface, which is a barrier for further oxygen diffusion to the alumina-film boundary. Additionally, at temperatures above 900°C oxidation of the WC-6%Co substrate surface was obtained in regions of opened cracks and film delamination.     

Laser gas assisted nitriding of Hastelloy G Alloy: thermal stress analysis and characterization

Hastelloy G alloy has good high temperature strength and oxidation resistance. The hardness and tribological properties of the alloy surface can be improved through the laser nitriding process under a controlled environment. Laser gas assisted surface nitriding of Hastelloy G alloy is carried out using a CO₂ laser. Temperature and stress fields in the nitrided layer are modeled using the finite element model. Metallurgical and morphological changes in the nitrided region are examined using SEM, energy dispersive spectroscopy, and X‐ray diffraction. It is found that a uniform nitride layer is formed in the surface region of the workpiece and the depth of the nitride layer extends over 40 µm below the surface. The nitride layer is free from cracks and surface abnormalities such as cavity and pores. Copyright © 2011 John Wiley & Sons, Ltd.     

Molten salt synthesis and localized surface plasmon resonance study of vanadium dioxide nanopowders

Rutile-type vanadium dioxide nanopowders with four different sizes were successfully synthesized by carbothermal reducing V₂O₅ in KCl-LiCl molten salt. XRD and TEM characterizations suggested that vanadium dioxide particles formed by a broken and reunited process of vanadium oxide. Molten salt and organic carbon sources are crucial to the size of final particles. In the presence of the molten salt, the organic carbon with a shorter chain length would induce smaller particles. The UV-VIS-IR spectral measurements for as-prepared vanadium dioxide announced an obvious localized surface plasmon resonance band in the near infrared region at 90 °C.     

XPS and ToF‐SIMS characterization of a Finemet surface: effect of cooling

The surface composition of amorphous Finemet, Fe₇₃Si_15.8B_7.2Cu₁Nb₃, was studied by X‐ray photoelectron spectroscopy (XPS) and time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS). The as‐received sample in the original state and after Ar⁺ sputter‐cleaning was analyzed at room temperature as well as after cooling to ? 155 °C. In the cooled state, the surface oxide layer composed of oxides of the alloy constituents was found to become enriched with elemental iron and depleted of elemental silicon, boron, oxygen and carbon as compared to the state at room temperature. Interaction of residual water vapor and hydrogen with the complex oxide layer occurring at low temperatures is believed to be responsible for the enhanced formation of surface hydroxides of the alloy constituents. The processes resulting in the observed redistribution of the elements on the surface of Finemet at low temperatures are discussed. Copyright © 2006 John Wiley & Sons, Ltd.     

Effect of scale and surface chemistry on the mechanical properties of carbon nanotubes‐based composites

In this article, Multi‐Walled Carbon Nanotubes (MWCNTs) of varying diameters, both untreated and polycarboxylated, were dispersed at constant weight percentage in an epoxy matrix, and resulting fracture toughnesses (K_Ic) were measured in each case. We show that changing the MWCNT diameter has two effects on the composite fracture toughness: (i) a small MWCNT diameter enables larger interfacial surface for adhesion maximization, which increases toughness; (ii) at the same time, it limits the available pull‐out energy and reduces the MWCNT ability to homogeneously disperse in the matrix due to this same large active surface: this decreases toughness. Most commercially available MWCNTs have a length range of several μm, thus an optimal diameter exists which depends on MWCNT wall thickness and surface treatment. Such optimal diameter maximizes pull‐out energy and thus composite fracture toughness. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Selective surface reactions for Janus ORMOSIL particles with multiple functional groups using an ordered monolayer film at liquid-liquid interface

Monodispersed, submicron-sized Janus ORMOSIL particles with multiple functional groups were prepared by the selective surface reaction of a monolayer film formed at a hexane-water interface. A well-ordered monolayer film was obtained by self-assembly of ORMOSIL particles with multiple functional groups at hexane-water interface. The photopolymerization of an ordered monolayer containing ORMOSIL particles yields a rigid film strong enough to maintain its integrity for transfer and further chemical reaction. The chemical reaction of this ordered film with organic and inorganic functional groups produced Janus ORMOSIL particles with multiple functional groups. The morphologies, structures, and chemical compositions of monolayer films and Janus ORMOSIL particles were characterized by FT-IR, solid state NMR, X-ray diffraction (XRD), optical microscopy (OM), electron microscopies (SEM and TEM), and confocal laser scanning microscopy.     

A Carbon Nanotube Layered Electrode for the Construction of the Wired Bilirubin Oxidase Oxygen Cathode

Oxidatively treated carbon nanotubes were coated on a glassy carbon surface to form a CNT‐layer. On the CNT‐layered GC surface, a redox hydrogel film of the copolymer, of polyacryamide and poly(N‐vinylimidazole) complexed with [Os(4,4′‐dichloro‐2,2′‐bipyridine)₂Cl]^+/2+ wiring bilirubin oxidase was immobilized. A good contact was achieved between the hydrogel film and the hydrophilic CNT‐layer with carboxylated CNTs. The prepared bilirubin oxidase cathode on the CNT‐layer was employed for the electrocatalytic reduction of O₂, and enhanced current and stability were observed. Electron transfers from the electrode surface O₂ molecules were analyzed. The optimal composition of the enzyme, redox polymer, and cross‐linker in the catalyst and the thickness of the CNT‐layer were determined.     

The influence of initial surface conditions on field crystallization of anodic aluminum oxide films determined by synchrotron X‐ray diffraction

X‐ray diffraction measurements were performed using synchrotron radiation at the SPring‐8 facility and electrochemical techniques to investigate the effect of polishing methods and storage conditions on the crystal structure of air‐formed oxide films and anodic oxide films formed on highly pure aluminum. Storage in an N₂ environment hinders local film breakdown during anodizing, and it was established that the X‐ray diffraction measurements showed the presence of a γ‐Al₂O₃ in the anodic oxide film formed on mechanically polished (MP) specimens. Formation of γ‐Al₂O₃ during anodizing was inhibited by electropolishing because of the removal of the work‐hardened layer that was formed on the MP by electro‐polishing. The X‐ray diffraction results do not show clear differences in the influence of the polishing method on the crystal structure of air formed oxide film. This is due to the very fast oxidation rate of the air‐formed oxide film and very long storage times for the X‐ray measurements. The anodic oxide film formed on aluminum, which has a very flat surface, shows color and the color depended on grain orientation. The electrochemical impedance of the MP specimen is slightly lower than that of the mechanically and then electrochemically polished specimen at the middle frequency range. This impedance difference may be due to formation of γ‐Al₂O₃ in the amorphous anodic oxide film and the thickness of the film. Copyright © 2010 John Wiley & Sons, Ltd.     

Investigation into the surface relief grating mechanism via XPS in new azobenzene based optical material

Research into azobenzene and its compounds focuses on the molecules ability to cis‐trans isomerize, this photoisomerization enables surface relief gratings (SRGs) to be formed on the azobenzene functionalized polymer films. SRG allows information to be written and then erased, an essential requirement of most modern electrical products. The interest into SRG photofabrication is thus rapidly increasing and is emerging at the forefront of photonic and nanotechnology research. The surface relief grating mechanism, however, is not fully understood, a photoplasticization process is postulated, which is thought to occur via the azo‐chromophores photoisomerization, so encouraging polymer chain migration to the surface. In comparison, suggestions have shown the SRG process does not involve a change in the film surface profile but in the local refractive index. Currently, no research has yet established the surface relief grating mechanism, this paper sets out to determine the mechanism and investigate those theories already postulated by observing the thin film surfaces prior to and after SRG using X‐ray photoelectron spectroscopy (XPS). By identifying the surface components, greater insight and understanding of the SRG mechanism can be achieved. In this paper, poly(4‐(N‐(2‐methacryloyloxyethyl)‐N‐ethylamino)‐4′‐nitroazobenzene)₉₀‐co‐(methylmethacrylate)₁₀ 50 : 50 PMMA blend was exposed to SRGs. Using XPS the surface composition was determined prior to and after SRG. Following SRG, the spectra for O 1s, N 1s and C 1s using XPS expressed a change in the components at the surface. This is most evident in the N 1s spectra, with PMMA not containing nitrogen, the N 1s becomes the determining factor. The nitrogen absence combined with a significant increase in the carbon and oxygen peak intensity concludes the azobenzene lies not on the surface but, in fact, within the bulk after SRG. The initial light irradiation process must be a consideration. However, on X‐ray analysis the sample showed the same spectra as the one prior to SRG. Copyright © 2002 John Wiley & Sons, Ltd.     

The effect of the change in the microscopic structures of the iron on corrosion resistance and passivated properties

The passive film of iron showed n‐type semiconductor characteristic in borate buffer solution, and its donor concentration increased slightly after tensile strain in the present study. However, comparing with solution‐annealed sample, the anodic passive film formed on tensile‐strained one was highly protective. The more dislocations on tensile‐strained sample promoted the diffusion of iron and oxygen vacancy. Moreover, more donor density (mainly oxygen vacancies) promoted the diffusion of oxygen. They all facilitated tensile‐strained sample to form Fe₂O₃ and thicker passive film on the surface. More Fe₂O₃ and thicker passive film on the surface of tensile‐strained iron could improve corrosion resistance. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of solvent surface tension on the radius of hematite nanoparticles

In this work, the hematite (Fe₂O₃) nanoparticles were synthesized by homogeneous precipitation in alcohol (tert-butanol)/water mixed solvents with varied surface tension. The surface tension of the solvent was decreased from 55.8 to 15.9 mN m^?1 by the increasing of the alcohol content from 20 to 80 vol %. The size of the particles was determined by BET, XRD and TEM techniques. Based on XRD results, the crystalline phase of Fe₂O₃ in all samples was attributed to the cubic hematite structure. The results show that the average particle size of the prepared hematite samples is decreased from 38 to 14 nm upon decreasing surface tension from 55.8 to 15.9 mN m^?1.