Mechanical and viscoelastic properties of confined amorphous polymers

Confinement of polymers to nanoscale dimensions can dramatically impact their physical properties. Substantial efforts have focused on the glass transition temperature (T_g) of polymers confined to thin films, but their mechanical properties are less studied despite their technological importance. In this review, challenges with mechanical measurements of polymer thin films are discussed along with novel metrologies that provide insight into their mechanical properties. A comparison of experimental measurements, simulations and theory provide several general conclusions about the mechanical properties under confinement. Confinement impacts the elastic modulus, rubbery compliance and viscosity of polystyrene, the archetypal polymer for confinement, but the confinement effect appears to depend on the measurement technique. This effect may be due to the details of averaging of gradients in properties that are dependent on the measurement details. Routes to minimize confinement effects are addressed. Despite progress in the measurements of mechanical properties of polymer thin films, there remain unresolved questions about the impact of confinement, which we highlight at the end of this review. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 9–30     

Radiation damage in polymer films from grazing‐incidence X‐ray scattering measurements

Grazing‐incidence X‐ray scattering (GIXS) is widely used to analyze the crystallinity and nanoscale structure in thin polymer films. However, ionizing radiation will generate free radicals that initiate crosslinking and/or chain scission, and structural damage will impact the ordering kinetics, thermodynamics, and crystallinity in many polymers. We report a simple methodology to screen for beam damage that is based on lithographic principles: films are exposed to patterns of X‐ray radiation, and changes in polymer structure are revealed by immersing the film in a solvent that dissolves the shortest chains. The experiments are implemented with high throughput using the standard beam line instrumentation and a typical GIXS configuration. The extent of damage (at a fixed radiation dose) depends on a range of intrinsic material properties and experimental variables, including the polymer chemistry and molecular weight, exposure environment, film thickness, and angle of incidence. The solubility switch for common polymers is detected within 10–60 s at ambient temperature, and we verified that this first indication of damage corresponds with the onset of network formation in glassy polystyrene and a loss of crystallinity in polyalkylthiophenes. Therefore, grazing‐incidence X‐ray “patterning” offers an efficient approach to determine the appropriate data acquisition times for any GIXS experiment. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1074–1086     

原子力显微镜研究高分子超薄膜结晶机理及功能化调控

近十年来,随着功能高分子单晶(含单层或寡层片晶)工程及应用研究的不断深入,除了纳米尺度结晶形貌的表征以外,多功能原子力显微镜还被用于研究分子结构、结晶条件和后处理条件对功能高分子晶体性能(电、热、光、磁等)的影响,进一步还可采用扫描探针加工技术(机械刻蚀、电致刻蚀和热致刻蚀等)对其性能进行调控以构筑功能化聚集态结构和微图案.另一方面,超薄膜中单层或寡层片晶可为研究高分子结晶提供合适的模型体系,与原子力显微镜相结合,不但可以原位、实空间、高分辨地研究高分子的成核与生长过程(生长形态演变和生长动力学),还可以用于研究亚稳态折叠链片晶厚度和形态随热处理温度与时间的演化,从而加深对片晶内有序差异、片晶增厚与熔融行为和自诱导成核的认识.     

Experimental evidence and theoretical analysis of physical aging in thin and thick amorphous glassy polymer films

Through time‐dependent gas transport properties, we have investigated the physical aging process of amorphous glassy polymer films made from a polynorbornene. By combining the concepts of free volume and the kinetic theory of glass stabilization, it was found that the time dependence of the gas permeability could be rationalized through the thickness dependence of the glass transition temperature. A mathematical relationship was developed that directly relates polymer physical aging (tracked by the gas permeability decay) and sample thickness. It was confirmed by permeation measurements with nitrogen and helium that the aging process is accelerated for thin glassy polymer films (about 8000 Å). The theoretical results show that accelerated aging for thin films compared to thick films can be qualitatively predicted, based on the decrease in the glass transition temperature when the film thickness decreases. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2239–2251, 1999     

Understanding the effect of skin formation on the removal of solvents from semicrystalline polymers

The effect of glassy skin formation on the drying of semicrystalline polymers was investigated with a comprehensive mathematical model developed for multicomponent systems. Polymers with high glass‐transition temperatures can become rubbery at room temperature under the influence of solvents. As the solvents are removed from the polymer, a glassy skin can form and continue to develop. The model takes into account the effects of diffusion‐induced polymer crystallization as well as glassy–rubbery transitions on the overall solvent content and polymer crystallinity. A Vrentas–Duda free‐volume‐based diffusion scheme and crystallization kinetics were used in our model. The polymer–solvent system chosen was a poly(vinyl alcohol) (PVA)–water–methanol system. The drying kinetics of PVA films were obtained by gravimetric methods with swollen films with known water/methanol concentrations. The overall drying behaviors of the polymer system determined by our model and experimental methods were compared and found to match well. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3191–3204, 2005     

Surface and interfacial segregation of polyethersulfone deuterated chain ends determined by neutron reflectivity

The surface localization of polymer chain ends has been shown to be an effective method for surface composition control in amorphous polymer films. This work determines chain end distribution in thin polyethersulfone (PESU) films end‐capped with deuterated compounds of varying size and composition. Neutron reflectivity revealed the preferential localization of chain ends to the PESU‐air interface, independent of chain end identity. The length scale of the chain end concentration gradient was determined to differ from that predicted for flexible chain polymers. Atomic force microscopy and contact angle analysis demonstrated that chain end localization allows for improved control of nanoscale and macroscale surface properties of PESU films. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 293–301     

Metal‐conducting polymer interface studied by Kelvin probe microscopy: Au and Al on poly(3‐octyl‐thiophene)

In this work, we report a Kelvin probe microscopy investigation on the structural and electronic properties of gold and aluminum thin films evaporated on poly(3‐octyl‐thiophene) films. Our experimental setup allows us to perform scanning force microscopy (SFM) studies of the same area even if the sample is taken out of the SFM system for different processes (Au and Al evaporation). This allows a detailed study of the effect of adsorbed metal particles on the morphology and electrical properties of polymer thin films at the nanoscale. We found different behavior for both metals in morphology and electrical properties at the interface. These results can contribute to explain what happens at the metal–polymer interface of the devices when the metal contacts are grown. Thereby the observed nanoscale structural changes can be correlated with the overall performance of the fabricated devices. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1083–1093     

Brillouin light scattering studies of the mechanical properties of polystyrene/polyisoprene multilayered thin films

We have used Brillouin light scattering (BLS) to investigate the mechanical properties of thin polystyrene (PS) and polyisoprene (PI) films incorporated in a multilayer geometry consisting of alternating layers of the two polymers. All samples had a total thickness h ∼ 1600 Å, and consisted of between 2 and 10 individual polymer films; individual layer thicknesses were as small as 160 Å. Ellipsometry was used to determine the thickness of the PS and PI layers. The velocities of several high-frequency film-guided mechanical waves were measured using BLS and the results are compared with values calculated using an effective medium approach. The effective elastic constants of the multilayered films were obtained from those determined for thick films of PS and PI. Remarkable agreement was obtained between the measured and calculated velocities even for samples in which the individual layer thicknesses were much less than the unperturbed size of the polymer molecules. These results suggest that the mechanical properties of polymers change very little even when the molecules are forced into highly confined geometries. © 1996 John Wiley & Sons, Inc.     

Butane isomer transport properties of 6FDA–DAM and MFI–6FDA–DAM mixed matrix membranes

For the first time, we report the C4s’ transport properties: solubility, diffusivity, permeability in 6FDA–DAM polymer, one of most permeable glassy polymers with significant nC4 vs. iC4 selectivity. An nC4 permeability of 3.7 Barrer, and nC4/iC4 ideal selectivity of 21 was found in pure 6FDA–DAM polymer membrane. Mixed matrix films were successfully fabricated using a 6FDA–DAM as the matrix, with up to 35 wt% loading of MFI, modified by a two-step Grignard treatment (GT) that produced Mg(OH)₂ whiskers on the surface of the MFI particles. The permeability of nC4 more than doubled; however, the selectivity for the C4s remained the same. Permeation of mixed matrix films with impermeable GT-uncalcined-MFI agree with Maxwell modeling of films with an impermeable solid loading, thereby supporting the existence of a defect-free interface between MFI particles and the polymer matrix. This indicates that the MFI is too permeable to optimally match the properties of the 6FDA–DAM, which is one of the most permeable selective matrix polymers available. It appears unlikely that any currently known, adequately selective glassy polymer can match the high permeability of nC4 in MFI to enable development of promising composite membrane for the C4s separation based on MFI. Therefore a smaller pore size zeolite is required for a better match.     

Design and evaluation of polymer matrices for the encapsulation of CdSe/ZnS quantum dots in photonic nanocomposite thin films

A systematic approach and a new scheme for the evaluation of the as–is encapsulation of CdSe/ZnS core/shell quantum dots into polymer matrices is proposed, aiming to the implementation of thin film photonic integrated structures. Work focuses on quantum dots capped by hexadecylamine and trioctylphosphine oxide with no ligand exchange or other intermediate processing steps involved. The polymers studied include poly(methyl–methacrylate) (PMMA), polystyrene and acrylic polymers incorporating long alkyl chains, which are expected to promote the compatibility of the quantum dot ligands to that of the polymer chains. In this approach, the variation of photoluminescence properties of the nanocomposite thin films is measured versus increased concentration of the quantum dots, so as to evaluate the suitability of each polymer structure as an efficient host. Furthermore, the refractive index of the quantum dots/polymer nanocomposite thin films are also estimated using white light reflectance spectroscopy data, as appropriate for the integration of photonic devices. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 552–560     

Ion transport in sulfonated polymers

As the focus on proton exchange fuel cells continues to escalate in the era of alternative energy systems, the rational design of sulfonated polymers has emerged as a key technique for enhancing device efficiency. Although the synthesis and characterization of a wide variety of sulfonated polymers have been extensively reported over the last decade, quantitative understanding of the factors governing the ion transport properties of these materials is in its infancy. In this article, we describe the current understanding of the thermodynamics and ion transport in sulfonated polymers. Various strategies for accessing improved transport properties of sulfonated polymers are presented by focusing on their structure-property relationship. The major accomplishment of obtaining well-defined morphologies for these sulfonated polymers is highlighted as a novel means of controlling the transport properties. Recent studies on the thermodynamics, morphologies, and anhydrous transport properties of sulfonated block copolymers comprising ionic liquids, geared towards high temperature polymer electrolyte membranes as a prospective technology, are also expounded. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Model experiments for a molecular understanding of polymer crystallization

Time‐resolved real‐space observations of morphology and pattern formation resulting from crystallization of ultrathin films of low‐molecular‐weight poly(ethylene oxide) (PEO) or diblock copolymers containing PEO shed light on the mechanisms of how polymer crystals are formed. We used simple but restricted geometries like thin films of controlled thickness or confinement resulting from block copolymer mesotructures. Under such conditions, we were able to relate the observed morphology and its temporal evolution directly to molecular processes and the kinetics of crystal growth. We demonstrate that changes in the morphology with time are due to different thermal histories and are the consequence of the mestable nature of polymer crystals. Information about the nucleation process was obtained by examining crystal formation in 12‐nm small spherical cells of a block copolymer mesostructure. We discuss the advantages of thin‐film studies for a better understanding of polymer crystallization. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1869–1877, 2003     

Local dynamic mechanical properties in model free-standing polymer thin films

High-frequency sinusoidal oscillations of a coarse-grained polymer model are used to calculate the local dynamic mechanical properties (DMPs) of free-standing polymer thin films. The storage modulus G(') and loss modulus G(") are examined as a function of position normal to the free surfaces. It is found that mechanically soft layers arise near the free surfaces of glassy thin films, and that their thickness becomes comparable to the entire film thickness as the temperature approaches the glass transition T(g). As a result, the overall stiffness of glassy thin films decreases with film thickness. It is also shown that two regions coexist in thin films just at the bulk T(g); a melt-like region (G(')G(")) in the middle of the film. Our findings on the existence of a heterogeneous distribution of DMPs in free-standing polymer thin films provide insights into recent experimental measurements of the mechanical properties of glassy polymer thin films.     

Characterization of Local Elastic Modulus in Confined Polymer Films via AFM Indentation

The properties of polymers near an interface are altered relative to their bulk value due both to chemical interaction and geometric confinement effects. For the past two decades, the dynamics of polymers in confined geometries (thin polymer film or nanocomposites with high‐surface area particles) has been studied in detail, allowing progress to be made toward understanding the origin of the dynamic effects near interfaces. Observations of mechanical property enhancements in polymer nanocomposites have been attributed to similar origins. However, the existing measurement methods of these local mechanical properties have resulted in a variety of conflicting results on the change of mechanical properties of confined polymers. Here, an atomic force microscopy (AFM)‐based method is demonstrated that directly measures the mechanical properties of polymers adjacent to a substrate with nanometer resolution. This method allows us to consistently observe the gradient in mechanical properties away from a substrate in various materials systems, and paves the way for a unified understanding of thermodynamic and mechanical response of polymers. This gradient is both longer (up to 170 nm) and of higher magnitude (50% increase) than expected from prior results. Through the use of this technique, we will be better able to understand how to design polymer nanocomposites and polymeric structures at the smallest length scale, which affects the fields of structures, electronics, and healthcare.

     

Quantifying the elasticity and viscosity of geometrically confined polymer films via thermal wrinkling

We apply thermal wrinkling, which is a surface instability that occurs during thermal annealing of polymer films geometrically confined by a rigid substrate and a flexible superstrate, to study the elasticity and viscosity of chemically crosslinked polymer systems. Specifically, we study the thermal wrinkling of aluminum‐capped polyhydroxystyrene films with different extent of chemical crosslinking and find that that the rate of change of the wrinkling wavelength with annealing time and temperature has unique relationships with the elasticity and viscosity of the polymer network. With the aid of analytical expressions that relate the time‐ and temperature‐dependent evolution of the wrinkle wavelength to the elasticity and viscosity, we are able to quantify the elastic modulus and shear viscosity of geometrically confined polymer thin films as a function of the degree of crosslinking. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Cyclic nonlinear behavior of a glassy polymer using a contact method

The effects of repeated large strain shear cycles on the dynamics of a glassy acrylate polymer are investigated using an original contact method. It is based on the measurement of the shear properties of thin (about 50 μm) polymer films geometrically confined within contacts between elastic substrates. Under small amplitude (300 nm–10 μm) oscillating lateral displacements, friction at the contact interface can be neglected and the measurement of the contact lateral response thus provides information about the rheology of the sheared polymer film. Using this approach, the complex shear modulus of the polymer film can be measured both in the linear (viscoelastic) and in the nonlinear regimes. The investigations are focused on the changes in mechanical properties induced in a large strain regime where the polymer glass is cyclically sheared up to the yield point. During the application of large strain cycles, the mechanical response of the polymer glass slowly evolves toward a quasi stabilized state which is described from the measurement of an apparent–strain dependent–complex shear modulus. When the applied strain is increased by a tenfold factor, this apparent shear modulus decreases by about one decade. These underlying changes are investigated from a consideration of the time dependent linear viscoelastic properties after the mechanical stimulus. Both mechanical rejuvenation and recovery (ageing) effects are evidenced. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Nanoengineered Plasma Polymer Films for Biomaterial Applications

Plasma polymerization has evolved in an important technology for generation of thin films that have found numerous advanced applications. The orthodox view to plasma polymers is as continuous, homogeneous and pinhole-free coatings. However, there is an emerging trend towards creating more advanced films though engineering them at the nanoscale. This paper presents a summary of our work and published studies, from other groups, which demonstrate the potential of plasma polymerization to generate advanced nanostructured interfaces. The focus is on applications in the area of biomaterials. Strategies for generation of antibacterial coatings through inclusion of metallic nanoparticles in plasma polymer films are described. Drug delivery platforms developed via templating and incorporation of drug particles are outlined. A record of recent progress in fabrication of cell guidance surfaces facilitated by nanoengineering of plasma polymer film is also included. The paper concludes with the author’s view to the future outlook of the niche area of nanoengineered plasma polymer films.     

Relaxing nonequilibrated polymers in thin films at temperatures slightly above the glass transition

We have studied the dewetting process of thin polystyrene films on nonwettable substrates in the viscoelastic regime slightly above the glass transition temperature. The evolution of the shape of the dewetting rim for varying film thickness, molecular weights and dewetting temperatures allowed us to determine the relaxation rates of residual stresses, which originated from nonequilibrated polymer chain conformations formed during film preparation by spin‐coating. For long chain polymers, we found rates notably faster than the longest bulk relaxation processes, highly independent of molecular weight and temperature. Our study demonstrates that dewetting is a powerful tool for sensitive characterization of nonequilibrium properties of thin polymer films. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 515–523     

Advances in square arrays through self‐assembly and directed self‐assembly of block copolymers

This review covers recent advances in developing square arrays in thin films using block copolymers. Theoretical and experimental results from self‐assembly of block copolymers in bulk and thin films, directed self‐assembly of block copolymers confined in small wells, on substrates with arrays of posts, and on chemically nanopatterned substrates, as well as applications as nanolithography are reviewed. Some future work and hypothesis are discussed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013