Draftability of a 8.95 kW walking tractor on tilled land

A 8.95-kW walking tractor was evaluated for draft and drawbar power on tilled land. Empirical equations were developed to correlate the relationship between draft and wheel slip, drawbar power and wheel slip and drawbar power and fuel consumption. The values of draft, drawbar power and specific fuel consumption were calculated at 25% wheel slip. The results indicated that the values of draft on tilled land with pneumatic wheels at engine speed of 2000 rpm were 803 and 773 N in second low and third low gears, respectively. The respective draft values at engine speed of 1500 rpm were 748 and 735 N in second low and third low gears under slightly loose soil conditions. Mounting of a 40-kg wheel ballast increased the value of draft to 901 and 921 N at an engine speed of 2000 rpm and 872 and 888 N at an engine speed of 1500 rpm in second low and third low gears. Replacement of pneumatic wheels by steel wheels further increased the draft readings to 1034 and 999 N at an engine speed of 2000 rpm and 913 and 935 N at engine speed of 1500 rpm in second low and third low gears, respectively, indicating significant increase in drawbar power both at 2000 and 1500 rpm in second low and third low gears with the use of steel wheels. The specific fuel consumption decreased by about 28% and 27% at engine speed of 2000 rpm and about 17% and 21% at engine speed of 1500 rpm in second low and third low gear with the use of steel wheels over pneumatic wheels without wheel ballast. The specific fuel consumption decreased by about 4% and 14% at engine speed of 2000 rpm and 7% and 23% at engine speed of 1500 rpm in second low and third low gears, respectively, with the use of steel wheels over pneumatic wheels with 40 kg wheel ballast.     

Speed advice for power efficient drawbar work

Tractor manufacturers already offer engine - transmission control systems in which the operator decides whether low fuel consumption or high output is the priority and let a control system provide engine and transmission management. Less sophisticated tractors, as well as older equipment, still rely on the operator awareness upon what driving parameters most enhance efficiency. The objective of this study is to analyse the effect of driving parameters, namely forward speed and engine speed on the overall power efficiency. The overall power efficiency of a tractor performing drawbar work is the ratio between the output power at the drawbar and the energy equivalent of the fuel consumed per unity of time. Experimental data obtained from tractor field tests in real farm conditions, within the range of 0.2-0.4 for the vehicle traction ratio (ratio of the drawbar pull to the total weight of the tractor), show that increments of 10-20% on the overall power efficiency can be obtained by throttling down from 2200 min⁻¹ to 1750 min⁻¹ (idle speed). The reduction in ground speed and therefore in the work rate, may be overcome by shifting up the transmission ratio.     

Embedded digital display and warning system of velocity ratio and wheel slip for tractor operated active tillage implements

A microcontroller-based embedded digital display and warning system was developed for measuring wheel slippage, velocity ratio, PTO torque, and draft requirement of active tillage machinery. The hardware system included magnetic pickup sensor for measuring the engine speed, load cells and amplifiers to measure and amplify the sensing unit signals of the draft, proximity sensors for wheel slip, and PTO torque transducer for measuring the torque requirement. It was provided with buzzers and LEDs to warn the operator, whenever slip and velocity ratio were not in the desired range based on the algorithm, for maximum fuel efficiency and tractive performance. It measured slippage, velocity ratio, torque and draft with a maximum absolute variation of 12.90%, 7.92%, 8.99% and 11.57%, respectively. The developed system can be easily adaptable to any combination of tractor and tillage implements, and guide the operator for better soil tilth with lesser energy input.     

Computerized instrumentation system for monitoring the tractor performance in the field

A high precision computerized instrumentation package was developed and mounted on a 50 kW tractor to monitor and measure various performance parameters of a tractor and implement system. The system was intended to be used for the compilation of a database of draft requirements of tillage implements. The system designed to measure: three-point linkage forces, ground speed, tillage depth, fuel consumption, forward speed, slip, engine speed, hydraulic pressure and fluid temperatures. The data acquisition unit was based on a high speed multi processors Campbell Scientific CR3000 data logger linked to a microcomputer using suitable transducer. The average calibration constants for the rear wheel speed, fuel consumption and three point linkage transducers were 0.0364 m/pulse, 0.000142857 l/pulse and 0.66 mV/kN respectively. The data acquisition system was capable of scanning rate up to 100 K sample/s. Data acquisition system was developed to measure draft of primary tillage implements in vertisol.     

Matching tyre size to weight, speed and power available for maximising pulling ability of agricultural tractors

The desirable weight-to-axle power ratio for agricultural tractors is determined by the necessity for the optimum utilisation of the available axle power to produce the required drawbar pull at a preselected slip. For a vehicle designed to operate in a given speed range, the weight-to-axle power ratio should be within a particular limit, so that a specific level of conversion efficiency can be maintained. In this paper attempts have been made to select suitable tyres for Indian two-wheel drive tractors operating in sandy clay loam soils on the basis of weight-to-power utiisation and maximum pull-to-optimum weight ratio at a preselected slip using the developed traction prediction equations. A comparison has also been made between the desired and actual weight on a single traction wheel and suitable tyre and tyre normally fitted in Indian two wheel drive tractors up to 35 kW.     

Tire inflation and its influence on drawbar characteristics and performance – Energetic indicators of a tractor set

This work deals with the influence of tire inflation on tractive characteristics and performance-energetic parameters of a ploughing set. The test was conducted using two tire sets with different tire pressures under field conditions. Measurements of tractive properties were performed by setting travel speeds to 5, 8, and 10 kph, respectively. The ploughing set was operated at 8 kph, according to the manufacturer’s recommendation. The measurement results were processed graphically and mathematically into the Vehicle Traction Ratio, drawbar power, and slip characteristics. The tire inflation, reduced from 180 to 65 kPa and/or 75 kPa, of tires with wide treads (low-profile) resulted in increase of the front tire footprint by 24.7% and rear tire footprint by 31.1%. This change had a positive impact on the specific tractive fuel consumption that decreased in the range from 3.4% to 16.0%, depending on the travel speed. The results of performed measurements revealed that reducing the tire inflation of appropriate tires can improve the drawbar characteristics and consequently the fuel consumption.     

Development and implementation of an IOT based instrumentation system for computing performance of a tractor-implement system

A high precision and compact IOT based digital instrumentation setup to measure, display and record various tractor and implement system performance parameters was developed and installed on a 28.3 kW Tractor. The setup was capable of continuous monitoring and wirelessly transmitting tractor-implement performance parameters on a cloud platform such as engine speed, radiator fan speed, fuel consumption, draft, forward speed, lift arm angle, wheel slip, wheel slip, PTO speed, geo-location/position of the tractor, choking of seeds in the implement and vibrations experienced by the implement. For precision measurements, commercial transducers used in the system were calibrated and assessed under both static and dynamic conditions. The average calibration constant for fuel consumption, forward speed, lift arm angle and load cell were 0.00009804 L/pulse, 0.01610306 km/h/pulse, 0.056 mA/degree and 0.2575 mV/kN respectively. The system based on DataTaker DT 85 Data logger connected to a micro-computer through transducers capable of transferring data wirelessly was installed on John Deere 5038 tractor and was tested with a Spatially Modified No-Till Drill in agricultural field with varied implement depth.     

Analysis of Mars Exploration Rover wheel mobility processes and the limitations of classical terramechanics models using discrete element method simulations

A previous three-dimensional discrete element method (DEM) model of Mars Exploration Rovers (MERs) wheel mobility demonstrated agreement with test data for wheel drawbar pull and sinkage for wheel slips from 0.0 to 0.7. Here, results from the previous model are compared with wheel mobility data for non-MER wheels that cover the range of wheel slip from 0.0 to 1.0. Wheel slips near 1.0 are of interest for assessing rover mobility hazards. DEM MER wheel model predictions show close agreement with weight-normalized wheel drawbar pull data from 0.0 to 0.99 wheel slip and show a similar trend for wheel sinkage. The nonlinear increase in MER wheel drawbar pull and sinkage for wheel slips greater that 0.7 is caused by development of a tailings pile behind the wheel as it digs into the regolith.Classical terramechanics wheel mobility equations used in the ARTEMIS MER mobility model are inaccurate above wheel slips of 0.6 as they do not account for the regolith tailings pile behind the wheel. To improve ARTEMIS accuracy at wheel slips greater that 0.6 a lookup table of drawbar pull, wheel torque, and sinkage derived from DEM mobility simulations can be substituted for terramechanics equation calculations.     

Dynamics of a powered disk in clay soil

Experiments were conducted with a single powered disk in a laboratory soil bin containing Bangkok clay soil with an average moisture content of 18% (db) and 1100 kPa cone index. The disk was 510 cm in diameter and 560 mm in radius of concavity. During the tests the disk angle was varied from 20° to 35°, ground speed from 1 to 3 km/h and rotational speed from 60 to 140 rpm. The working depth was kept constant at 12 cm. The vertical, horizontal and lateral reactions of the soil were measured by force transducers. The forward and rotational speeds were recorded. It was observed that disk angle, rotational speed and ground speed had significant effects on soil reactive forces and power requirement. With a small disk angle, low ground speed, and high rotational speed, the soil longitudinal reactive force was a pushing force and became a resistive one at larger disk angles and ground speeds. The soil transverse reactive force increased with an increase of rotational and ground speed but decreased with the increase of disk angle, whereas the vertical relative force increased only with the increase of ground speed but decreased with the increase of rotational speed and disk angle. It was found that the powered disk required the least power at a disk angle of 30° and rotational speed between 80 and 100 rpm. Increase in ground speed from 1 to 3 km/h increased the total power requirement by 31.8%. Upon driving the disk forward, the draft reduced considerably compared to that of the free-rolling disk. By driving the disk in the reverse direction, the draft reduced slightly. At a disk angle of 30°, rotational speed of 100 rpm, and ground speed of 3 km/h, the total power requirement of the forward-driven disk was 65% higher than that of the free-rolling disk. The predicted engine power of the forward-driven disk, however, was only 21% higher than that of the free-rolling one owing to the more efficient power transmission through the PTO, as opposed to the drawbar. The effects of reverse driving and free rolling of the disk were also studied.     

Differences in tractor performance parameters between single-wheel 4WD and dual-wheel 2WD driving systems

Vertical wheel load and tire pressure are both easily managed parameters which play a significant role in tillage operations for limiting slip which involves energy loss. This aspect to a great extent affects the fuel consumption and the time required for soil tillage. The main focus of this experiment was to determine the effect on the wheels’ slip, the fuel consumption and the field performance of a tractor running in a single-wheel 4WD driving system and in a dual-wheel 2WD driving system, due to the variations in air pressure of the tires as well as in the ballast mass. With no additional mass, the lowest fuel consumption was reached by a tractor with the least air pressure in the tires and running in a dual-wheel 2WD driving system. It was determined that for a stubble cultivation with a medium-power (82.3 kW) tractor running in a dual-wheel 2WD driving system, the hourly fuel consumption was by 1.15 L h⁻¹ (or 7.3%), the fuel consumption per hectare by 0.35 L ha⁻¹ (or 7.9%) and the field performance by 0.05 ha h⁻¹ (or 1.25%) lower compared to a single-wheel 4WD driving system, when driving wheels’ slip for both modes was the same, i.e., at 8–12%.     

Effect of design parameters on the performance of rigid traction wheels on saturated soils

A dimensional analysis was carried out to study the effect of individual wheel parameters, namely the lug angle, lug height, rim width and lug spacing on the traction performance of rigid wheels in saturated soils. The performance of the test wheels was evaluated on the basis of drawbar pull, slip and torque data obtained at different normal loads ranging between 50 and 100 kg (790–980 N). The data were utilized to compute the performance values such as tractive efficiency and overall performance index. Through the regression analysis, the optimum values of lug angle, rim width and lug spacing were found to be 20°, 200 mm and 110 mm respectively for a wheel of 685 mm dia. However, a definite conclusion regarding the optimum value of lug height could not be drawn, though the analysis for higher loads indicated this value as of 38 mm. The wheel parameter most influencing the traction performance of the wheel was found to be the rim width.     

Effect of variations in front wheels driving lead on performance of a farm tractor with mechanical front-wheel-drive

Most previous researches indicate that about 20–55% of available tractor power is lost in the process of interaction between tires and soil surface. Vertical wheel loads and tire performance are parameters that play a significant role in controlling slip and fuel consumption of a tractor. Tractor’s slip is adjusted by attaching additional weights and/or reducing tire pressures, and this may have an impact on driving lead of front wheels. Mechanical Front-Wheel-Drive (MFWD) tractors work efficiently when driving lead of front wheels is 3–4% in soft soil and 1–2% in hard soil. This research was aimed to experimentally determine such tire pressures that allow adjusting tractor’s slip without deviating from set value of driving lead of front wheels. The research was also aimed to determine the effect of driving lead of front wheels on MFWD tractor’s slip and fuel consumption. Experimental results showed that front/rear tire pressure combinations that generate a well-targeted driving lead of front wheels have no effect on slip on hard soil; however, it significantly affect fuel consumption. Results show that when air pressures in front/rear tires varied within 80–220 kPa, driving lead of front wheels varied in the range from +7.25% to −0.5%.     

Vibration characteristics of a power tiller

The vibration characteristics of a power tiller (two-wheel tractor) were studied. Tests were conducted at 1000, 1200, 1400, 1600, 1800, 2000, and 2200 rpm engine speeds in a stationary condition, and at 1000, 1200, 1400, 1600, and 1800 rpm engine speeds during transportation and tillage. Tests during tillage operation were conducted in the Bangkok clay soil. For the measurement of vibration, three semiconductor strain-gauge-type accelerometers, capable of sensing vibration signals in three mutually perpendicular directions, i.e. horizontal, lateral and vertical modes at the same time, were used. Vibration characteristics of the power tiller were found to be quite complex. In general, it was observed that, in any working condition, due to an increase in engine speed of the power tiller, the acceleration and frequency of vibration increased. At the same operating speed and test condition, the intensity of the vibration was the highest in the vertical mode and the lowest in the lateral mode. The maximum vibration intensities were observed during second plowing and the lowest vibration intensities were when stationary on an off-road surface. The vibration intensities, when compared to the ISO standard 2631, were found to exceed the standard during field operations.     

Prediction of drawbar test performance

Standard tests of agricultural tractors include measurement of drawbar performance on a concrete or tarmacadam surface. Because these tests are time-consuming and expensive, the possibility of replacing them with axle dynamometer tests is under consideration. To maintain comparability with conventional drawbar tests it would be desirable to estimate drawbar performance on a hard surface from results of axle dynamometer tests. This requires a method for predicting slip-pull relationships on a hard surface. Ninety-nine drawbar tests carried out in France, Germany, U.K. and U.S.A. have been analysed and equations of varying complexity derived to predict performance. It was found that, whereas drawbar pull at maximum drawbar power could be predicted fairly accurately, the corresponding slip and consequently maximum drawbar power could not be predicted with sufficient accuracy to enable valid comparisons to be made with drawbar tests. It is suggested that the reason for the kack of accuracy is the presence of unquantifiable variables such as differences in rubber compound, tread pattern or track condition. It is suggested that these throw doubt on the validity of the drawbar tests themselves as a means of comparison and suggestions are made of ways in which the test could be modified to make it more suitable for comparing different drawbar tests and for comparing drawbar tests with axle dynamometer tests.     

An indoor traction measurement system for agricultural tires

To reliably study soil–wheel interactions, an indoor traction measurement system that allows creation of controlled soil conditions was developed. This system consisted of: (i) single wheel tester (SWT); (ii) mixing-and-compaction device (MCD) for soil preparation; (iii) soil bin; (iv) traction load device (TLD). The tire driving torque, drawbar pull, tire sinkage, position of tire lug, travel distance of the SWT and tire revolution angle were measured. It was observed that these measurements were highly reproducible under all experimental conditions. Also relationships of slip vs. sinkage and drawbar pull vs. slip showed high correlation. The tire driving torque was found to be directly influenced by the tire lug spacing. The effect of tire lug was also discussed in terms of tire slip.     

Estimating wheel slip for a forest machine using RTK-DGPS

Wheel slip may increase the risk for wheel rutting and tear up ground vegetation and superficial roots and thereby decreasing the bearing capacity of the ground, but also reducing the growth of nearby standing forest trees. With increased slip, more energy is consumed for making wheel ruts in the ground, with increased fuel consumption as a result. This paper proposes a novel method for measuring slip in an uneven forest terrain with an 8WD forestry machine. This is done by comparing the wheel velocity reported by the machine and velocity measured with an accurate DGPS system. Field tests with a forestry machine showed that slip could be calculated accurately with the suggested method. The tests showed that there was almost no slip on asphalt or gravel surfaces. In a forest environment, 10–15% slip was common. A future extension of the method enabling estimation of the slip of each wheel pair in the bogies is also suggested.     

Tractive performance of a bulldozer running on weak ground

To determine the tractive performance of a bulldozer running on weak ground in the driven state, the relations between driving force, drawbar pull, sinkage, eccentricity and slip ratio have been analysed together with each energy balance; effective input energy, sinkage deformation energy, slippage energy and drawbar pull energy. It is considered that the thrust is developed not only on the main straight part of the bottom track belt but also on parts of the front idler and rear sprocket, and the compaction resistance is calculated from the amount of slip sinkage. For a given vehicle and soil properties, it is determined that the drawbar pull increases directly with the slip ratio and reaches about 70% of the maximum driving force. The compaction resistance reaches about 13% of the maximum driving force. The sinkage of the rear sprocket, the eccentricity, and the trim angle increase with the increment of slip ratio due to the slip sinkage. These analytical results have been verified experimentally. After determining the optimum slip ratio to obtain a maximum effective tractive power, it is found that a larger optimum drawbar pull at optimum contact pressure could be obtained for a smaller eccentricity of vehicle center of gravity and a larger track length-width ratio under the same contact area.     

Wheel slip measurement in 2WD tractor

A microcontroller-based slip sensor was developed for a 2WD tractor to indicate slip values during on-farm use. The ‘zero condition’ considered for the development of slip sensor was – tractor supplied with a driving torque to propel any device across a tarmacadam surface while delivering zero net traction (self-propelled condition). This sensor comprised of four components: power supply; sensing of throttle position, gear position, and wheel rpm; processing of collected data; and display unit. Power was taken from the tractor battery. Rotary potentiometer and proximity switches were installed on the tractor to measure throttle position and wheel revolution, respectively. The performance of developed slip sensor was evaluated both on tarmacadam surface as well as in the field. The variations between indicated and actual slip were found to be within 0–5% for both the surfaces, thus indicating the accuracy of slip measurement by the developed slip sensor.     

A device to measure wheel slip to improve the fuel efficiency of off road vehicles

A hall sensor based simple technique was introduced to measure wheel slip and a microcontroller based embedded digital system was developed to display wheel slip data and warn the operator with audible and visible warnings if the optimum range is exceeds. Hall sensor slip measurement system was validated in controlled soil bin condition, tar macadam surface and actual field condition and compared with the commercial radar sensor. The developed system is simple in construction and can be mounted to any make and model of agricultural tractors by entering the appropriate rolling radius via the computer interface. Field trials were conducted to measure wheel slip and fuel consumption on farm use with and without activation of slip indicator; it was observed that, the amount of fuel saving during various agricultural operation was up 1.3 l/h.     

Travelling performance of a wheel on a finite thickness ground

Off-road terrain can often be regarded as a finite thickness ground consisting of a soft soil layer on a rigid base. Experiments for the traveling performance of a wheel in a dense sand layer on a rigid base revealed that as the soil layer thickness decreases under the condition of high constant slip, the drawbar pull does not increase monotonically but increases gradually to a maximal value, then decreases to a minimal value, and thereafter again increases rapidly to the highest value at zero soil layer thickness. The mechanical interpretation of the relationship between the drawbar pull and the soil layer thickness is given qualitatively from the aspects of the shear characteristics of dense sand and the rigid-body friction between the wheel and the rigid base of the soil layer. It is indicated that the relationship takes the same form as van der Waals' state equation for the pressure and the volume of an imperfect gas with a phase transition between gas and liquid. The equation representing the relationship of the drawbar pull to the soil layer thickness is proposed in accordance with van der Waals' equation.