The role of dissipation and defect energy in variational formulations of problems in strain-gradient plasticity. Part 2: single-crystal plasticity

Variational formulations are constructed for rate-independent problems in small-deformation single-crystal strain-gradient plasticity. The framework, based on that of Gurtin (J Mech Phys Solids 50: 5–32, 2002), makes use of the flow rule expressed in terms of the dissipation function. Provision is made for energetic and dissipative microstresses. Both recoverable and non-recoverable defect energies are incorporated into the variational framework. The recoverable energies include those that depend smoothly on the slip gradients, the Burgers tensor, or on the dislocation densities (Gurtin et al. J Mech Phys Solids 55:1853–1878, 2007), as well as an energy proposed by Ohno and Okumura (J Mech Phys Solids 55:1879–1898, 2007), which leads to excellent agreement with experimental results, and which is positively homogeneous and therefore not differentiable at zero slip gradient. Furthermore, the variational formulation accommodates a non-recoverable energy due to Ohno et al. (Int J Mod Phys B 22:5937–5942, 2008), which is also positively homogeneous, and a function of the accumulated dislocation density. Conditions for the existence and uniqueness of solutions are established for the various examples of defect energy, with or without the presence of hardening or slip resistance.     

A comparison between crystal and isotropic strain gradient plasticity theories with accent on the role of the plastic spin

In the small deformation range, we consider crystal and isotropic “higher-order” theories of strain gradient plasticity, in which two different types of size effects are accounted for: (i) that dissipative, entering the model through the definition of an effective measure of plastic deformation peculiar of the isotropic hardening function and (ii) that energetic, included by defining the defect energy (i.e., a function of Nye's dislocation density tensor added to the free energy; see, e.g., [Gurtin, M.E., 2002. A gradient theory of single-crystal viscoplasticity that accounts for geometrically necessary dislocations. J. Mech. Phys. Solids 50, 5–32]). In order to compare the two modellings, we recast both of them into a unified deformation theory framework and apply them to a simple boundary value problem for which we can exploit the Γ-convergence results of [Bardella, L., Giacomini, A., 2008. Influence of material parameters and crystallography on the size effects describable by means of strain gradient plasticity. J. Mech. Phys. Solids 56 (9), 2906–2934], in which the crystal model is made isotropic by imposing that any direction be a possible slip system. We show that the isotropic modelling can satisfactorily approximate the behaviour described by the isotropic limit obtained from the crystal modelling if the former constitutively involves the plastic spin, as in the theory put forward in Section 12 of [Gurtin, M.E., 2004. A gradient theory of small-deformation isotropic plasticity that accounts for the Burgers vector and for dissipation due to plastic spin. J. Mech. Phys. Solids 52, 2545–2568]. The analysis suggests a criterium for choosing the material parameter governing the plastic spin dependence into the relevant Gurtin model.     

Well-posedness of a model of strain gradient plasticity for plastically irrotational materials

The initial boundary value problem corresponding to a model of strain gradient plasticity due to [Gurtin, M., Anand, L., 2005. A theory of strain gradient plasticity for isotropic, plastically irrotational materials. Part I: Small deformations. J. Mech. Phys. Solids 53, 1624–1649] is formulated as a variational inequality, and analysed. The formulation is a primal one, in that the unknown variables are the displacement, plastic strain, and the hardening parameter. The focus of the analysis is on those properties of the problem that would ensure existence of a unique solution. It is shown that this is the case when hardening takes place. A similar property does not hold for the case of softening. The model is therefore extended by adding to it terms involving the divergence of plastic strain. For this extended model the desired property of coercivity holds, albeit only on the boundary of the set of admissible functions.     

A deformation theory of strain gradient crystal plasticity that accounts for geometrically necessary dislocations

We propose a deformation theory of strain gradient crystal plasticity that accounts for the density of geometrically necessary dislocations by including, as an independent kinematic variable, Nye's dislocation density tensor [1953. Acta Metallurgica 1, 153-162]. This is accomplished in the same fashion as proposed by Gurtin and co-workers (see, for instance, Gurtin and Needleman [2005. J. Mech. Phys. Solids 53, 1-31]) in the context of a flow theory of crystal plasticity, by introducing the so-called defect energy. Moreover, in order to better describe the strengthening accompanied by diminishing size, we propose that the classical part of the plastic potential may be dependent on both the plastic slip vector and its gradient; for single crystals, this also makes it easier to deal with the “higher-order” boundary conditions. We develop both the kinematic formulation and its static dual and apply the theory to the simple shear of a constrained strip (example already exploited in Shu et al. [2001. J. Mech. Phys. Solids 49, 1361-1395], Bittencourt et al. [2003. J. Mech. Phys. Solids 51, 281-310], Niordson and Hutchinson [2003. Euro J. Mech. Phys. Solids 22, 771-778], Evers et al. [2004. J. Mech. Phys. Solids 52, 2379-2401], and Anand et al. [2005. J. Mech. Phys. Solids 53, 1789-1826]) to investigate what sort of behaviour the new model predicts. The availability of the total potential energy functional and its static dual allows us to easily solve this simple boundary value problem by resorting to the Ritz method.     

A mathematical basis for strain-gradient plasticity theory. Part II: Tensorial plastic multiplier

A phenomenological, flow theory version of gradient plasticity for isotropic and anisotropic solids is constructed along the lines of Gudmundson [Gudmundson, P., 2004. A unified treatment of strain-gradient plasticity. J. Mech. Phys. Solids 52, 1379-1406]. Both energetic and dissipative stresses are considered in order to develop a kinematic hardening theory, which in the absence of gradient terms reduces to conventional J₂ flow theory with kinematic hardening. The dissipative stress measures, work-conjugate to plastic strain and its gradient, satisfy a yield condition with associated plastic flow. The theory includes interfacial terms: elastic energy is stored and plastic work is dissipated at internal interfaces, and a yield surface is postulated for the work-conjugate stress quantities at the interface. Uniqueness and extremum principles are constructed for the solution of boundary value problems, for both the rate-dependent and the rate-independent cases. In the absence of strain gradient and interface effects, the minimum principles reduce to the classical extremum principles for a kinematically hardening elasto-plastic solid. A rigid-hardening version of the theory is also stated and the resulting theory gives rise to an extension to the classical limit load theorems. This has particular appeal as previous trial fields for limit load analysis can be used to generate immediately size-dependent bounds on limit loads.     

Modeling of polycrystals using a gradient crystal plasticity theory that includes dissipative micro-stresses

This study investigates thermodynamically consistent dissipative hardening in gradient crystal plasticity in a large-deformation context. A viscoplastic model which accounts for constitutive dependence on the slip, the slip gradient as well as the slip rate gradient is presented. The model is an extension of that due to Gurtin (Gurtin, M. E., J. Mech. Phys. Solids, 52 (2004) 2545–2568 and Gurtin, M. E., J. Mech. Phys. Solids, 56 (2008) 640–662)), and is guided by the viscoplastic model and algorithm of Ekh et al. (Ekh, M., Grymer, M., Runesson, K. and Svedberg, T., Int. J. Numer. Meths Engng, 72 (2007) 197–220) whose governing equations are equivalent to those of Gurtin for the purely energetic case. In contrast to the Gurtin formulation and in line with that due to Ekh et al., viscoplasticity in the present model is accounted for through a Perzyna-type regularization. The resulting theory includes three different types of hardening: standard isotropic hardening is incorporated as well as energetic hardening driven by the slip gradient. In addition, as a third type, dissipative hardening associated with plastic strain rate gradients is included. Numerical computations are carried out and discussed for the large strain, viscoplastic model with non-zero dissipative backstress.     

A plasticity model for pressure-dependent anisotropic cellular solids

The initial and subsequent yield surfaces for an anisotropic and pressure-dependent 2D stochastic cellular material, which represents solid foams, are investigated under biaxial loading using finite element analysis. Scalar measures of stress and strain, namely characteristic stress and characteristic strain, are used to describe the constitutive response of cellular material along various stress paths. The coupling between loading path and strain hardening is then investigated in characteristic stress–strain domain. The nature of the flow rule that best describes the plastic flow of cellular solid is also investigated. An incremental plasticity framework is proposed to describe the pressure-dependent plastic flow of 2D stochastic cellular solids. The proposed plasticity framework adopts the anisotropic and pressure-dependent yield function recently introduced by Alkhader and Vural [Alkhader M., Vural M., 2009a. An energy-based anisotropic yield criterion for cellular solids and validation by biaxial FE simulations. J. Mech. Phys. Solids 57(5), 871–890]. It has been shown that the proposed yield function can be simply calibrated using elastic constants and flow stresses under uniaixal loading. Comparison of stress fields predicted by continuum plasticity model to the ones obtained from FE analysis shows good agreement for the range of loading paths and strains investigated.     

Bounds and estimates for the effect of strain gradients upon the effective plastic properties of an isotropic two-phase composite

Predictions are made for the size effect on strength of a random, isotropic two-phase composite. Each phase is treated as an isotropic, elastic-plastic solid, with a response described by a modified deformation theory version of the Fleck-Hutchinson strain gradient plasticity formulation (Fleck and Hutchinson, J. Mech. Phys. Solids 49 (2001) 2245). The essential feature of the new theory is that the plastic strain tensor is treated as a primary unknown on the same footing as the displacement. Minimum principles for the energy and for the complementary energy are stated for a composite, and these lead directly to elementary bounds analogous to those of Reuss and Voigt. For the case of a linear hardening solid, Hashin-Shtrikman bounds and self-consistent estimates are derived. A non-linear variational principle is constructed by generalising that of Ponte Castañeda (J. Mech. Phys. Solids 40 (1992) 1757). The minimum principle is used to derive an upper bound, a lower estimate and a self-consistent estimate for the overall plastic response of a statistically homogeneous and isotropic strain gradient composite. Sample numerical calculations are performed to explore the dependence of the macroscopic uniaxial response upon the size scale of the microstructure, and upon the relative volume fraction of the two phases.     

Influence of material parameters and crystallography on the size effects describable by means of strain gradient plasticity

In the context of single-crystal strain gradient plasticity, we focus on the simple shear of a constrained strip in order to study the effects of the material parameters possibly involved in the modelling. The model consists of a deformation theory suggested and left undeveloped by Bardella [(2007). Some remarks on the strain gradient crystal plasticity modelling, with particular reference to the material length scales involved. Int. J. Plasticity 23, 296–322] in which, for each glide, three dissipative length scales are considered; they enter the model through the definition of an effective slip which brings into the isotropic hardening function the relevant plastic strain gradients, averaged by means of a p-norm. By means of the defect energy (i.e., a function of Nye's dislocation density tensor added to the free energy; see, e.g., Gurtin [2002. A gradient theory of single-crystal viscoplasticity that accounts for geometrically necessary dislocations. J. Mech. Phys. Solids 50, 5–32]), the model further involves an energetic material length scale. The application suggests that two dissipative length scales may be enough to qualitatively describe the size effect of metals at the microscale, and they are chosen in such a way that the higher-order state variables of the model be the dislocation densities. Moreover, we show that, depending on the crystallography, the size effect governed by the defect energy may be different from what expected (based on the findings of [Bardella, L., 2006. A deformation theory of strain gradient crystal plasticity that accounts for geometrically necessary dislocations. J. Mech. Phys. Solids 54, 128–160] and [Gurtin et al. 2007. Gradient single-crystal plasticity with free energy dependent on dislocation densities. J. Mech. Phys. Solids 55, 1853–1878]), leading mostly to some strengthening. In order to investigate the model capability, we also exploit a Γ-convergence technique to find closed-form solutions in the “isotropic limit”. Finally, we analytically show that in the “perfect plasticity” case, should the dissipative length scales be set to zero, the presence of the sole energetic length scale may lead, as in standard plasticity, to non-uniqueness of solutions.     

A unified treatment of strain gradient plasticity

A theoretical framework is presented that has potential to cover a large range of strain gradient plasticity effects in isotropic materials. Both incremental plasticity and viscoplasticity models are presented. Many of the alternative models that have been presented in the literature are included as special cases. Based on the expression for plastic dissipation, it is in accordance with Gurtin (J. Mech. Phys. Solids 48 (2000) 989; Int. J. Plast. 19 (2003) 47) argued that the plastic flow direction is governed by a microstress q_ij and not the deviatoric Cauchy stress σ_ij′ that has been assumed by many others. The structure of the governing equations is of second order in the displacements and the plastic strains which makes it comparatively easy to implement in a finite element programme. In addition, a framework for the formulation of consistent boundary conditions is presented. It is shown that there is a close connection between surface energy of an interface and boundary conditions in terms of plastic strains and moment stresses. This should make it possible to study boundary layer effects at the interface between grains or phases. Consistent boundary conditions for an expanding elastic-plastic boundary are as well formulated. As examples, biaxial tension of a thin film on a thick substrate, torsion of a thin wire and a spherical void under remote hydrostatic tension are investigated.     

A conventional theory of mechanism-based strain gradient plasticity

There exist two frameworks of strain gradient plasticity theories to model size effects observed at the micron and sub-micron scales in experiments. The first framework involves the higher-order stress and therefore requires extra boundary conditions, such as the theory of mechanism-based strain gradient (MSG) plasticity [J Mech Phys Solids 47 (1999) 1239; J Mech Phys Solids 48 (2000) 99; J Mater Res 15 (2000) 1786] established from the Taylor dislocation model. The other framework does not involve the higher-order stress, and the strain gradient effect come into play via the incremental plastic moduli. A conventional theory of mechanism-based strain gradient plasticity is established in this paper. It is also based on the Taylor dislocation model, but it does not involve the higher-order stress and therefore falls into the second strain gradient plasticity framework that preserves the structure of conventional plasticity theories. The plastic strain gradient appears only in the constitutive model, and the equilibrium equations and boundary conditions are the same as the conventional continuum theories. It is shown that the difference between this theory and the higher-order MSG plasticity theory based on the same dislocation model is only significant within a thin boundary layer of the solid.     

A finite element formulation based on non-associated plasticity for sheet metal forming

In the present paper, a finite element formulation based on non-associated plasticity is developed. In the constitutive formulation, isotropic hardening is assumed and an evolution equation for the hardening parameter consistent with the principle of plastic work equivalence is introduced. The yield function and plastic potential function are considered as two different functions with functional form as the yield function of Hill [Hill, R., 1948. Theory of yielding and plastic flow of anisotropic metals. Proc. Roy. Soc. A 193, 281–297] or Karafillis–Boyce associated model [Karafillis, A.P. Boyce, M., 1993. A general anisotropic yield criterion using bounds and a transformation weighting tensor. J. Mech. Phys. Solids 41, 1859–1886]. Algorithmic formulations of constitutive models that utilize associated or non-associated flow rule coupled with Hill or Karafillis–Boyce stress functions are derived by application of implicit return mapping procedure. Capabilities in predicting planar anisotropy of the Hill and Karafillis–Boyce stress functions are investigated considering material data of Al2008-T4 and Al2090-T3 sheet samples. The accuracy of the derived stress integration procedures is investigated by calculating iso-error maps.     

Testing Aluminum Alloy from Quasi-static to Dynamic Strain-rates with a Modified Split Hopkinson Bar Method

An aluminum alloy¹ was tested at quasi-static to dynamic strain-rates (from 10⁻¹ to 5 10³ s⁻¹), using a single measuring device, a modified Split Hopkinson Bar. A wave separation technique [Bussac et al., J Mech Phys Solids 50:321–350, 2002] based on the maximum likelihood method was applied to process the strain and velocity measurements recorded at various points on each bar. With this method, it is possible to compute the stress, strain, displacement and velocity at any point on the bar. Since the measurement time is unlimited, the maximum strain measured in a given specimen no longer decreases with the strain-rate, as occurs with the classical Split Hopkinson Bar method. ¹The authors wish to thank the automobile manufacturer who provided samples of the alloy used in this study. For reasons of commercial and industrial confidentiality, we were not informed about the composition of this alloy.     

Numerical implementation of a thermo-elastic–plastic constitutive equation in consideration of transformation plasticity in welding

Finite element analysis of welding processes, which entail phase evolution, heat transfer and deformations, is considered in this paper. Attention focuses on numerical implementation of the thermo-elastic–plastic constitutive equation proposed by Leblond et al. [J. Mech. Phys. Solids 34(4) (1986a) 395; J. Mech. Phys. Solids 34(4) (1986b) 411] in consideration of the transformation plasticity. Based upon the multiplicative decomposition of deformation gradient, hyperelastoplastic formulation is borrowed for efficient numerical implementation, and the algorithmic consistent moduli for elastic–plastic deformations including transformation plasticity are obtained in the closed form. The convergence behavior of the present implementation is demonstrated via a couple of numerical examples.     

Analyses of steady quasistatic crack growth in plane strain tension in elastic-plastic materials with non-isotropic hardening

Steady state crack propagation problems of elastic-plastic materials in Mode I, plane strain under small scale yielding conditions were investigated with the aid of the finite element method. The elastic-perfectly plastic solution shows that elastic unloading wedges subtended by the crack tip in the plastic wake region do exist and that the stress state around the crack tip is similar to the modified Prandtl fan solution. To demonstrate the effects of a vertex on the yield surface, the small strain version of a phenomenological J₂, corner theory of plasticity (Christoffersen, J. and Hutchinson, J. W. J. Mech. Phys. Solids,27, 465 C 1979) with a power law stress strain relation was used to govern the strain hardening of the material. The results are compared with the conventional J₂ incremental plasticity solution. To take account of Bauschinger like effects caused by the stress history near the crack tip, a simple kinematic hardening rule with a bilinear stress strain relation was also studied. The results are again compared with the smooth yield surface isotropic hardening solution for the same stress strain curve. There appears to be more potential for steady state crack growth in the conventional J₂ incremental plasticity material than in the other two plasticity laws considered here if a crack opening displacement fracture criterion is used. However, a fracture criterion dependent on both stress and strain could lead to a contrary prediction.     

Existence and time-discretization for the finite-strain Souza–Auricchio constitutive model for shape-memory alloys

We prove the global existence of solutions for a shape-memory alloys constitutive model at finite strains. The model has been presented in Evangelista et al. (Int J Numer Methods Eng 81(6):761–785, 2010) and corresponds to a suitable finite-strain version of the celebrated Souza–Auricchio model for SMAs (Auricchio and Petrini in Int J Numer Methods Eng 55:1255–1284, 2002; Souza et al. in J Mech A Solids 17:789–806, 1998). We reformulate the model in purely variational fashion under the form of a rate-independent process. Existence of suitably weak (energetic) solutions to the model is obtained by passing to the limit within a constructive time-discretization procedure.     

A one-dimensional theory of strain-gradient plasticity: Formulation, analysis, numerical results

This study develops a one-dimensional theory of strain-gradient plasticity based on: (i) a system of microstresses consistent with a microforce balance; (ii) a mechanical version of the second law that includes, via microstresses, work performed during viscoplastic flow; (iii) a constitutive theory that allows

•

the free-energy to depend on the gradient of the plastic strain, and

•

the microstresses to depend on the gradient of the plastic strain-rate.

The constitutive equations, whose rate-dependence is of power-law form, are endowed with energetic and dissipative gradient length-scales L and l, respectively, and allow for a gradient-dependent generalization of standard internal-variable hardening. The microforce balance when augmented by the constitutive relations for the microstresses results in a nonlocal flow rule in the form of a partial differential equation for the plastic strain. Typical macroscopic boundary conditions are supplemented by nonstandard microscopic boundary conditions associated with flow, and properties of the resulting boundary-value problem are studied both analytically and numerically. The resulting solutions are shown to exhibit three distinct physical phenomena:

(i)

standard (isotropic) internal-variable hardening;

(ii)

energetic hardening, with concomitant back stress, associated with plastic-strain gradients and resulting in boundary layer effects;

(iii)

dissipative strengthening associated with plastic strain-rate gradients and resulting in a size-dependent increase in yield strength.

     

Strong-contrast expansion correlation approximations for the effective elastic moduli of multiphase composites

Following the previous approach of Pham and Torquato (J Appl Phys 94:6591–6602, 2003) and Torquato (J Mech Phys Solids 45:1421–1448, 1997; Random heterogeneous media, Springer, Berlin, 2002), we derive the strong-contrast expansions for the effective elastic moduli K _e,G _e of d-dimensional multiphase composites. The series consists of a principal reference part and a fluctuation part (perturbation about a homogeneous reference or comparison material), which contains multi-point correlation functions that characterize the microstructure of the composite. We propose a three-point correlation approximation for the fluctuation part with an objective choice of the reference phase moduli, such that the fluctuation terms vanish. That results in the approximations for the effective elastic moduli of isotropic composites, which coincide with the well-known self-consistent and Maxwell approximations for two-phase composites having respective microstructures. Applications to some two-phase materials are given.     

Elongational viscosity of LDPE with various structures: employing a new evolution equation in MSF theory

Molecular stress function theory with new strain energy function is used to analyze transient extensional viscosity data of seven low-density polyethylene (LDPE) melts with various molecular structures as published by Stadler et al. (Rheol Acta 48:479–490, 2009) Pivokonsky et al. (J Non Newton Fluid Mech 135:58–67, 2006) and Wagner et al. (J Rheol 47(3):779–793, 2003). The new strain energy function has three nonlinear viscoelastic material parameters and assumes that the total stored energy of a branched molecule is given by different backbone and side chains stretching. The model parameters have been fitted for each LDPE in order to correlate with the supposed macromolecular structure expected from the type of synthesis. Most probable molecular structures for these LDPEs are comb and Cayley tree structures for respectively low- and high-molecular weight parts.     

Rice Local Phase Angle Study for a Delamination Problem Between a Shape Memory Alloy and an Elastic Material

The present study is an extension of a recent paper of Freed et al. (J Mech Phys Solids 56:3003–3020, 2008). The final aim is to describe the transformation toughening behavior of a static crack along an interface between a shape memory alloy (SMA) and a linear elastic isotropic material. With an SMA as an equivalent Huber–Von Mises stress model (hypothesis of symmetric behavior between tension and compression), Freed et al. determine the initiation (ending) phase transformation yield surfaces in terms of the local phase angle introduced by Rice et al. (Metal ceramic interfaces, Pergamon Press, New York, pp 269–294, 1990). In this paper we give the general framework to determine this angle for a model integrating the asymmetry between tension and compression (experimentally measured: Vacher and Lexcellent in Proc ICM 6:231–236, 1991; Orgéas and Favier in Acta Mater 46(15):5579–5591, 2000), the Huber–Von Mises model being only a particular case. We demonstrate the local phase angle existence in an appropriate framing domain and give a sufficient hypothesis for its uniqueness and an algorithm to obtain it. Estimates are obtained in terms of physical quantities such as the Young modulus ratio, the bimaterial Poisson modulus values and also the choice of the yield loading functions. Finally, we illustrate this theoretical study by an application linking the asymmetry intensity on the width and the shape on predicted phase transformation surfaces and by a comparison with the symmetric case.