Semi-continuous Heterophase Polymerization of n-Butyl Methacrylate: Effect of Monomer Feeding Rate

The effect of monomer feeding rate on particle size, molar masses, glass transition and tacticity of poly(n-butyl methacrylate) (PBMA) nanoparticles synthesized by semi-continuous heterophase polymerization under monomer-starved conditions is reported. Three feed rates were examined. Highly monomer-starved conditions at the two slower addition rates were confirmed by the low amount of residual monomer throughout the reaction and by the fact that the instantaneous polymerization and feeding rates became similar at later stages of the reaction. Under these conditions, polymer particles in the nanometer range (30 to 35 nm) were obtained. Glass transition temperatures are substantially higher than those reported for commercial PBMA. Polymers tacticity was determined by ¹³C-NMR spectroscopy. NMR measurements confirm that the syndiotactic content of the PBMA synthesized here is larger than those of the commercial ones made by free-radical polymerization. Molar masses are much lower than those expected from termination by chain transfer to monomer, which is the typical termination mechanism in microemulsion polymerization.     

Semicontinuous heterophase copolymerization of styrene and acrylonitrile

The synthesis of styrene‐acrylonitrile copolymers by semicontinuous heterophase polymerization is reported here. The effect of feed composition at a fixed addition rate of monomer mixture on kinetics, particle size, polymer content, and molar masses, was studied. This process permits the synthesis of nanolatexes containing narrow size‐distribution particles with number‐average diameter (D_n) of about 18 nm, polymer content as high as 23 wt %, and copolymer‐to‐surfactant weight ratios between 23 and 25, depending on monomer feeding rate, which are larger than those reported for microemulsion copolymerization of several comonomers. Copolymers with homogeneous composition similar to the feeding monomers composition were obtained thorough the reaction, which is difficult to achieve by batch polymerization. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Microemulsion Polymerization of Methyl Methacrylat

The microemulsion polymerization of methyl methacrylate was studied. The effects of feeding modes on the structure and the properties of the obtained polymer microlatex were investigated by measuring the conversion, the transmittance and the refractive index of the latex, and by measuring the particle size, the molecular weight and the glass transition temperature (Tg) of the polymers. The results show that compared to the batch feeding mode, the semi-continuous feeding mode is more favorable to form a PMMA microlatex with a higher transmittance, a smaller particle size, a higher molecular weight and a higher Tg. And the obtained PMMA microlatex has a 30 %-40 % (mass fraction) polymer content, a 0.03 emulsifier/water weight ratio, a 0.05emulsifier/monomer weight ratio and a 17 nm average particle diameter, which is very important for the industrialization of the microemulsion polymerization technique.     

Nanoparticle formation by monomer-starved semibatch emulsion polymerization

Latexes with very small particle size are usually manufactured by microemulsion polymerization. This article explains the preparation of nanolatexes by monomer-starved nucleation in a conventional semibatch emulsion polymerization with a low surfactant/monomer ratio and with no need for a cosurfactant. The semibatch emulsion polymerization reactions started with an aqueous solution of a surfactant and a water soluble initiator. Monomer was added at a fixed rate. The size of particles decreased with decreasing rate of monomer addition. High solids content nanolatexes with particles as small as 25 nm in diameter were produced. Several monomers with different water solubilities were compared. The order of the number of particles in terms of the rate of monomer addition was found to depend on the type of monomer. Water soluble monomers produced more particles due to associated chain transfer to monomer and radical exit. The monodispersity of particles at the end of nucleation increased as the rate of monomer addition decreased. The technique seems to be preferable to microemulsion polymerization, which uses a high concentration of surfactant/cosurfactant and is limited to low monomer holdup.     

Polymerization of Methyl Methacrylate and Isobutyl Methacrylate in Ternary-Component Emulsions and Microemulsions: Effect of Surfactant Concentration

Abstract

The similarities and differences in the polymerization of MMA (methyl methacrylate) and iBMA (isobutyl methacrylate) in a ternarycomponent system have been investigated from a turbid emulsion to a transparent microemulsion by increasing the surfactant concentration. In spite of the difference in the solubilities of these two monomers in the aqueous phase, the rate dependencies on the surfactant concentration of both monomers were found to be about 0.30 for the emulsion polymerization and about 0.60 for the microemulsion polymerization with monomer concentrations higher than 5 wt%. However, at a low monomer concentration (3 wt%), different negative rate dependencies of ?0.93 and ?1.20 were obtained for microemulsion polymerization of MMA and iBMA, respectively. The results are discussed in terms of particle nucleation mechanisms.     

Acrylamide inverse microemulsion polymerization in a paraffinic solvent: Rolling‐M‐245

The inverse microemulsion polymerization of acrylamide in a paraffinic solvent, Rolling‐M‐245, stabilized by a mixture of nonionic surfactants (Emulan‐ELP‐11 and Brij‐92), was studied. Pseudoternary phase diagrams of this system were determined, and a range of hydrophilic‐lipophilic balance (HLB) values, from 8.98 to 9.2, were selected as the most favorable for acrylamide polymerization. The influence of factors such as the initiator composition, HLB, percentage of the aqueous phase, and addition of the monomer by steps on the final conversion and polyacrylamide molar masses were investigated. High conversions and molar masses were generally obtained with the different formulations. The polyacrylamide molar masses were influenced by the HLB and content in the aqueous phase. The addition of the aqueous phase by steps led to a progressive diminution of the molar masses as the number of stages increased. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2495–2503, 2005     

Use of block copolymer surfactants in the inverse-suspension polymerization of acrylamide

A comprehensive experimental investigation of the inverse microsuspension polymerization of acrylamide using an oil-soluble initiator and a block copolymeric surfactant whose hydrophobic miety is poly(12-hydroxystearic acid) and whose hydrophilic moeity is polyethylene oxide was carried out. It was found that the initial polymerization rate was first order with respect to molar monomer concentration, first order with respect to molar initiator concentration and zeroth order with respect to molar emulsifier concentration. Based on these experimental findings, a mechanism was proposed which includes initiation, propagation transfer to monomer and termination. It also includes transfer to impurities which are believed to be found in the surfactant. The kinetic model developed from the proposed mechanism is found to be in good agreement with the experimental conversion and weight-average molecular weight data. Comparing with sorbitan esters of fatty acids, the copolymeric surfactant provides higher polymerization rate and very high and linear molecular weight comparable to those obtained by solution polymerization.     

粒径可控阳离子型聚苯乙烯纳米粒子的制备及表征

在采用阳离子型双子（gemini）表面活性剂作为乳化剂,不使用任何助乳化剂的条件下,通过改进微乳液聚合工艺制备了窄分布粒径可控的阳离子型聚苯乙烯（PS）纳米乳液。 改进微乳液聚合的主要特点是：大部分苯乙烯以预乳液的形式恒速滴入引发聚合的微乳液中,使用具有高乳化性能的gemini表面活性剂作为乳化剂能明显降低乳胶粒粒径。 实验结果表明,少量阳离子单体三甲基烯丙基氯化铵作为共聚单体能够明显减小Z均粒径、降低粒度分布,乳化剂用量、引发剂用量和反应温度均能影响制备乳胶粒的粒径及其粒度分布。 乳化剂和引发剂用量分别为苯乙烯质量的5%~10%和1.0%~1.5%、反应温度为70~75 ℃时,能够制备粒径小分布窄的阳离子型聚苯乙烯纳米粒子。 Z均粒径与苯乙烯质量之间的线性关系表明,Z均粒径可以通过苯乙烯用量来控制。 不同聚合工艺下制备的聚合物粒度分布曲线表明,改进微乳液聚合工艺（半连续预乳化工艺）在制备窄分布的聚合物纳米粒子方面具有很强的优越性。     

Microemulsion polymerization of styrene using a polymerizable nonionic surfactant and a cationic surfactant

High polymer/surfactant weight ratios (up to about 15:1) of polystyrene microlatexes have been successfully produced by microemulsion polymerization using a small amount of polymerizable surfactant, ω-methoxypoly(ethylene oxide)₄₀ undecyl α-methacrylate macromonomer (PEO-R-MA-40), and cetyltrimethylammonium bromide (CTAB). After generating “seeding particles” in a ternary microemulsion containing only 0.2 wt% CTAB and 0.1 wt% styrene, the additional styrene containing less than 1 wt% PEO-R-MA-40 was added dropwise to the polymerized microemulsion for a period of about 4 h at room temperature. PEO-R-MA-40 copolymerized readily with styrene. The stable microlatexes were bluish-transparent at a lower polymer content and became bluish-opaque at a higher polymer content. Nearly monodisperse latex particles with diameters ranging from 50 to 80 nm and their molar masses ranging from 0.6 to 1.6 × 10⁶ g/mol could be obtained by varying the polymerization conditions. The dependence of the number of particles per milliliter of microlatex, the latex particle size and the copolymer molar mass on the polymerization time is discussed in conjunction with the effect of the macromonomer concentration. Received: 25 October/2000 Accepted: 2 February 2001     

Comparison of Aqueous,Micellar and Microemulsion Carriers in Flow Injection Analysis. The Base Hydrolysis of Acetylsalicylic Acid

Abstract

The potential applicability of surfactant solutions as carrier streams in flow injection analysis is examined. The reaction rates determined for the base catalyzed hydrolysis of acetylsalicylic acid in aqueous, micellar and microemulsion solutions show a rate enhancement of 40% for the static microemulsion system when compared to the aqueous solution. However, when the identical microemulsion solution is employed as a carrier stream in flow injection analysis with ultraviolet detection, this enhancement in rate is not observed. To our knowledge, all previous work employing microemulsions in FIA has been concerned only with detection enhancement, here we present direct comparisons between aqueous and microemulsion carriers concerning rates of reaction, peak dispersion and analytical figures of merit. The loss in relative sensitivity can be traced to the increased dispersion in the microemulsion system (D = 14.36) when compared to the aqueous carrier (D = 12.52). Additionally, an increased skewness was observed in the peaks obtained with a microemulsion carrier, yielding further information about the physical dispersion process occuring in the sample plug.     

Synthesis of polypyrrole nanoparticles by batch and semicontinuous heterophase polymerizations

Nanoparticles of semiconducting polypyrrole (PPy) were synthesized by batch heterophase (BHP) and semicontinuous heterophase polymerization (SHP) using ferric chloride (FeCl₃), potassium persulfate (KPS), or ammonium persulfate (APS) as the oxidizing agent, sodium dodecyl sulfate (SDS) as surfactant, and ethanol (EtOH) or iso-pentyl alcohol (iC₅OH) as co-surfactants. In all cases, the molar ratios of monomer/oxidizing agent were 1/1. Pyrrol polymerization by BHP and SHP allowed using much lower percentages of surfactant than those employed in microemulsion polymerization of this monomer. The effects of temperature, oxidizing agent, and co-surfactant on conductivity were studied. The polymers were analyzed by transmission electron microscopy (TEM), UV/Visible and Fourier transform infrared (FTIR) spectroscopies, and cyclic voltammetry. Higher PPy conductivities were obtained by polymerizing at 0 °C with FeCl₃ as the oxidizing agent, in the presence of iC₅OH as co-surfactant. When the reaction was carried out by SHP with low reaction times, smaller particles with similar conductivities were obtained compared to those obtained by BHP; the conductivity of PPy decreases with increasing polymerization time, which can be explained by PPy overoxidation.     

乳液共聚反应过程与聚合物结构关系及~（13）C－NMR对聚合物结构的表征

用间歇法和半连续法进行了丙烯酸丁酯（ＢｕＡ）与醋酸乙烯酯（ＶＡｃ）乳液共聚合．１３Ｃ－ＮＭＲ对共聚产物分子结构测试表明，在间歇法共聚合中随着反应进行其组成及结构发生很大变化，而半连续法确能制得成份及结构均匀一致的Ｐ（ＢｕＡ－ＶＡｃ）共聚物．由于ＢｕＡ水溶性小于ＶＡｃ，而其竟聚率远大于ＶＡｃ，间歇法共聚合反应初期只有少量ＶＡｃ参加共聚合．通过对间歇法共聚合中不同反应时间聚合物的１３Ｃ－ＮＭＲ测试，表明反应初期聚合的ＶＡｃ以单链节或二元序列形式存在于主要由ＢｕＡ单元构成的分子链中，而并未形成较长ＶＡｃ链段．对上述试样玻璃化转变温度的测试结果与１３Ｃ－ＮＭＲ实验结果颇为一致．     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Miniemulsion polymerizations of n-butyl cyanoacrylate via two routes: towards a control of particle degradation

This study aimed at determining the influence of the mechanism of polymerization on the molar mass and degradation of poly(n-butyl cyanoacrylate) (PBCA) nanoparticles obtained by miniemulsion polymerization. Therefore, nanoparticles of poly(n-butyl cyanoacrylate) were synthesized via radical and/or anionic miniemulsion polymerization stabilized by Brij?78, a POE based surfactant. Polymerization conditions had little influence on the final diameter while it severely affected the final molar masses of PBCA. An increase of the temperature and of the pH of the continuous phase led to higher molar masses. A further increase was observed when a radical initiator was added in the monomer. The evolution of the molar mass of the synthesized poly(n-butyl cyanoacrylate) was followed as a function of time at pH 7.4 by Size Exclusion Chromatography. As expected, the degradation kinetics strongly depended on the polymerization mechanism (anionic or radical).     

An investigation into the relationship between the electrical conductivity and particle size of polyaniline in nano scale

Polyaniline nanoparticle (nPANI) was successfully synthesized through ultrasonic-assisted reverse microemulsion polymerization method. The effect of four parameters including concentration of aniline (ANI) as monomer, molar ratio of dodecybenzene sulfonic acid (DBSA) as surfactant to ANI, molar ratio of ammonium peroxydisulfate (APS) as oxidant to ANI and polymerization temperaturewere systematically studied in terms of the structural characterizations of nPANI by applying the Taguchi method of experimental design. Data analysis indicated that there is a dependency between conductivity and particle size in the nanoscale; the maximum conductivity of nPANI was obtained when the diameter of the particles was 30?nm.     

Semicontinuous microemulsion polymerization

Batch microemulsion polymerization is a process that allows the synthesis of oil-soluble and water-soluble nanoparticles, nanocomposites and nanogels smaller than ca. 50 nm with larger molecular weights (ca. 10⁷ g/mol); however, the large amounts of surfactant required by this process to produce small amounts of polymer have hindered its industrial scaling. Semicontinuous O/W and W/O microemulsion polymerizations allow increasing the polymer content without adding more surfactant to the original reacting formulation. The several schemes of semicontinuous microemulsion polymerization that have been proposed, semibatch, semicontinuous feeding or lot additions of monomer to the reacting microemulsion, are reviewed here. Semicontinuous inverse microemulsion polymerization, which is a process to synthesized water-soluble polymer nanoparticles that have important applications as superabsorbents and flocculants, are also reviewed. Moreover, alternative processes, denoted by our group as normal and inverse semicontinuous heterophase polymerizations, which allows the synthesis of even larger concentration of polymer employing smaller amounts of surfactant compared to microemulsion polymerization, are examined.     

Sugar latexes as a new type of binder for water-based paint and coating

Sugar latexes based on saccharid derivatives, such as 3-MDG, 1- or 3-MDF and ITDF, have been synthesized in batch and semi-continuous emulsion polymerization. The polymerizations were carried out at 60 or 70°C, initiated by potassium peroxodisulfate, (KPS), in the presence of either ionic or non-ionic surfactant. The effect of the type and concentration of the surfactant and the type of polymerization process on the colloidal and rheological properties was studied. It was found that the particles size increased with using a non-ionic surfactant. Monodisperse particles were obtained by using SDS below its CMC, and smaller polydisperse latexes were observed when the SDS conc. was above the CMC. The latexes exhibit different non-Newtonian flows depending on the solid content and on the additives.     

The effect of cosurfactants and the initiator concentration on the polymer to surfactant concentration in nanolatexes

The effect of cosurfactant and initiator concentration on the ab initio production of nanolatexes using low surfactant levels was investigated. While the use of cosurfactants (acrylic acid and pentanol) increased the amount of monomer that can be used in styrene‐SDS microemulsion formulations to 13 wt %, high surfactant concentrations are still required, resulting in polymer‐to‐surfactant ratios (Pol/Surf) <1. Latexes with particle size of 30 ± 5 nm were produced upon polymerization of these microemulsions. The Pol/Surf can be significantly increased by increasing the initiator concentration of emulsion polymerization recipes. Particle sizes are comparable with microemulsion latexes, however, less surfactant is required. The reduction in the particle size with higher initiator concentration is attributed to a higher efficiency of particle nucleation and to a higher nucleation rate relative to the rate of monomer transfer. Nanolatexes (particle size < 30 nm) were obtained with 19 wt % solids content and Pol/Surf of 3.6 in ab initio. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

有机硅聚丙烯酸酯微乳液的合成与性能

有机硅聚丙烯酸酯微乳液的合成与性能;硅氧烷     

Poly(n-hexyl methacrylate) polymerization in three-component microemulsion stabilized by a cationic surfactant

The polymerization of n-hexyl methacrylate (n-HMA) in three-component microemulsion stabilized with dodecyltrimethylammonium bromide (DTAB) is reported as a function of monomer and initiator concentrations and temperature. The obtained latices were bluish, transparent, and translucent. Particle sizes and molar masses were on the order of 20 nm and 3 x 10(6) g/mol, respectively. In all cases, high reaction rates and final conversions of 98% were obtained. Polymerization temperature has a strong effect on reaction rate and conversion.