Thermal stability of styrene butadiene rubber (SBR) composites filled with kaolinite/silica hybrid filler

Styrene butadiene rubber (SBR) composites filled with fillers, such as modified kaolinite (MK), precipitated silica (PS), and the hybrid fillers containing MK and PS, were prepared by melt blending. The kaolinite sheets were finely dispersed in the SBR matrix around 20–80 nm in thickness and reached the nano-scale. The SBR composites with fillers exhibited excellent thermal stability compared to the pure SBR. The thermal stability of SBR composites was improved with the increasing of MK mass fraction. When MK hybridized with PS, kaolinite sheets were covered by the fine silica particles and the interface between filler particles and rubber matrix became more indistinct. SBR composite filled by hybrid fillers containing 40 phr MK and 10 phr PS became more difficult in decomposition and was better than that of 50 phr PS/SBR and 50 phr MK/SBR in thermal stability. Therefore, the hybridization of the fine silica particles with the kaolinite particles can effectively improve the thermal stability of SBR composites.     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

Preparation and physicochemical properties of hydroxyapatite/polyurethane nanocomposites

In this study, nanohydroxyapatite/polyurethane （nHA/PU） composites with various contents of methoxy- poly（ethylene glycol） modified nHA （0 wt%, 10 wt%, 20 wt% and 30 wt%） were prepared by solution blending process. The physicochemical properties of the composite membranes were investigated by Fourier transform infrared spectroscopy （FTIR）, X-ray diffraction （XRD）, Transmission electronic microscopy （TEM）, Differential scanning calorimetry （DSC）, Thermo gravimetric analysis （TGA） and tensile tests. TEM photos of the nanocomposites showed that the nHA was uniformly dispersed in the polymer matrix. The membrane with 10 wt% nHA showed the highest tensile strength which was about 75% higher than that of the pure PU membrane. However, the tensile strength decreased when high content （above 20 wt%） fillers were added, which was still higher than that of pure PU. TGA measurements suggested that the thermal stability of the membranes was improved owing to nHA fillers. XRD and DSC results illustrated that the crystallinity of PU soft segments decreased with the increasing content of nanoparticles in the composites.     

Thermal Degradation Kinetics of Polyurethane/Organically Modified Montmorillonite Clay Nanocomposites by TGA

Polyurethane (PU) has been prepared by using polyether polyol (jagropol oil) and 1,6- hexamethylene diisocyanate (HMDI) as a cross-linker. The organically modified montmorillonite clay (MMT) is well-dispersed into urethane matrix by an in situ polymerization method. A series of PU/MMT nanocomposites have been prepared by incorporating varying amounts of nanoclay viz., 1, 3, 5 and 6 wt %. Thermogravimetric analysis (TGA) of the PU/MMT nanocomposites has been performed in order to establish the thermal stability and their mode of thermal degradation. The TGA thermograms exhibited the fact that nanocomposites have a higher decomposition temperature in comparison with the pristine PU. It was found that the thermal degradation of all PU nanocomposites takes place in three steps. All the nanocomposites were stable up to 205°C. Degradation kinetic parameters of the composites have been calculated for each step of the thermal degradation processes using three mathematical models namely, Horowitz–Metzger, Coats–Redfern and Broido's methods.     

聚氨酯弹性体/蒙脱土纳米复合材料的合成、结构与性能

采用插层聚合法合成了综合力学性能优异的聚氨酯 蒙脱土纳米复合材料 .X 射线衍射结果表明 ,蒙脱土以平均层间距不小于 4 5nm的宽分布分散在聚氨酯基体中 .加入 7 5wt%左右的蒙脱土 ,复合材料的拉伸强度高于纯PU基体的 2倍 ,断裂伸长率则高于纯PU基体的 4倍以上 .TGA分析表明 ,聚氨酯 蒙脱土纳米复合材料的热稳定性略有提高     

聚吡咯/多壁碳纳米管及其聚氨酯导电复合材料的制备和性能

以羧基化多壁碳纳米管(MWCNTs)做模版剂,采用化学氧化法将吡咯(Py)在羧基化MWCNTs表面聚合制备PPy/MWCNTs导电材料,将其添加到溶剂型聚氨酯(PU)溶液中制备了PPy/MWCNTs/PU导电复合材料,研究了Py用量对PPy/MWCNTs及其PU复合材料性能的影响.研究表明,随Py用量的增加,PPy/MWCNTs的长度不变,管径增大,sp~2和sp~3杂化C含量先提高后减少,N的掺杂梯度降低,PPy/MWCNTs的导电率高于羧基化MWCNTs和PPy.当Py用量为羧基化MWCNTs的20%时,其导电率最大.PPy/MWCNTs中N元素的掺杂程度及其管径变化是引起PPy/MWCNTs/PU复合材料的性能不同的主要原因.增加Py用量,MWCNTs中亲水的羧基因对PPy掺杂而消耗,相同导电材料用量时纳米导电粒子数目相对减少,PPy/MWCNTs/PU复合材料的耐水性能提高,定向应力、储能模量和玻璃化温度降低,导电率先增加后减小.当Py用量为羧基化MWCNTs的15%时,导电率最大.     

Natural and acid-treated attapulgite reinforced soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks

Soybean oil-based polyurethane (PU)/epoxy (EP) interpenetrating polymer network (IPN) nanocomposites were prepared with natural attapulgite (N-ATT) and acid-treated attapulgite (A-ATT). The structure, glass transition, damping properties, thermal stability, mechanical properties and morphology of PU/EP IPN/ATT nanocomposites were characterized by X-ray diffraction (XRD), dynamic mechanical analysis (DMA), thermogravimetric analyzer, universal test machine and scanning electronic microscope (SEM). XRD showed that interaction with PU did not change the crystal structures of ATT. DMA results revealed the addition of ATT improved the glass transition temperature of the soybean oil-based PU/EP IPN, especially for A-ATT. However, the incorporation of ATT slightly decreased the damping properties of the soybean oil-based PU/EP IPN. Tensile tests confirmed that A-ATT had a significant reinforcement effect on the soybean oil-based PU/EP IPN. The tensile strength of the soybean oil-based PU/EP IPN increased by 56% with the addition of 4 mass% A-ATT. SEM demonstrated the relatively uniform dispersion of both N-ATT and A-ATT in the soybean oil-based PU/EP IPN matrix.

     

Study of elastomeric polyurethane nanocomposites prepared from grafted organic–montmorillonite

4,4′-Diphenylmethane diisocyanate (MDI) was grafted on to organic–montmorillonite (OMMT) by reaction between hydroxyl groups (−OH) on surface of the montmorillonite and the isocyanate groups (−NCO) of MDI, thus forming grafted organic–montmorillonite (MOMMT). Intercalated nanocomposites based on polyurethane (PU) and MOMMT were prepared by solution intercalation technology. The interface interaction of PU/MOMMT nanocomposites was better than that of PU/MMT composites. The tensile strength, elongation at break, and tear strength of the PU/MOMMT nanocomposites increased for MOMMT content up to 5% w/w, and then decreased with further increase in MOMMT content. At the same filler content, the tensile strength and tear strength of PU/MOMMT nanocomposites were higher than those of PU/OMMT nanocomposites, whereas the elongations at break of PU/MOMMT nanocomposites were smaller than those of PU/OMMT nanocomposites. The initial temperatures of weight loss of PU/MOMMT nanocomposites were lower than for PU/MMT composites in the first step of thermal degradation, whereas in the second step initial temperatures of weight loss were higher for PU/MOMMT nanocomposites.     

Enhancement of mechanical and thermal properties of oil palm empty fruit bunch fiber poly(butylene adipate-co-terephtalate) biocomposites by matrix esterification using succinic anhydride

In this work, the oil palm empty fruit bunch (EFB) fiber was used as a source of lignocellulosic filler to fabricate a novel type of cost effective biodegradable composite, based on the aliphatic aromatic co-polyester poly(butylene adipate-co-terephtalate) PBAT (Ecoflex?), as a fully biodegradable thermoplastic polymer matrix. The aim of this research was to improve the new biocomposites' performance by chemical modification using succinic anhydride (SAH) as a coupling agent in the presence and absence of dicumyl peroxide (DCP) and benzoyl peroxide (BPO) as initiators. For the composite preparation, several blends were prepared with varying ratios of filler and matrix using the melt blending technique. The composites were prepared at various fiber contents of 10, 20, 30, 40 and 50 (wt %) and characterized. The effects of fiber loading and coupling agent loading on the thermal properties of biodegradable polymer composites were evaluated using thermal gravimetric analysis (TGA). Scanning Electron Microscopy (SEM) was used for morphological studies. The chemical structure of the new biocomposites was also analyzed using the Fourier Transform Infrared (FTIR) spectroscopy technique. The PBAT biocomposite reinforced with 40 (wt %) of EFB fiber showed the best mechanical properties compared to the other PBAT/EFB fiber biocomposites. Biocomposite treatment with 4 (wt %) succinic anhydride (SAH) and 1 (wt %) dicumyl peroxide (DCP) improved both tensile and flexural strength as well as tensile and flexural modulus. The FTIR analyses proved the mechanical test results by presenting the evidence of successful esterification using SAH/DCP in the biocomposites' spectra. The SEM micrograph of the tensile fractured surfaces showed the improvement of fiber-matrix adhesion after using SAH. The TGA results showed that chemical modification using SAH/DCP improved the thermal stability of the PBAT/EFB biocomposite.     

Thermal,Mechanical and Morphological Behavior of Poly(propylene)/Wood Flour Composites

The comparative studies on the thermal, mechanical and morphological behavior of compression molded poly(propylene) (PP)/wood flour (WF) composites were performed using wood flours (WFs) of different origins. The comparison has been made on the basis of results obtained from thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and tensile testing. It has been demonstrated that an addition of 5 wt.-% of maleic anhydride grafted polypropylene (PP-g-MA) has a significant effect on the morphological and thermomechanical behavior of the composites. Although, microscopic examinations revealed no significant differences in the morphology of the compatibilized composites, a remarkable improvement of thermal degradation behavior was observed. From the view point of mechanical properties, the composites with high amount of filler (60 wt.-%) showed similar behavior irrespective of the origin of wood flour.     

Effect of walnut shells and silanized walnut shells on the mechanical and thermal properties of rigid polyurethane foams

In the study walnut shells (WS) and silanized walnut shells (S_WS) were used as cellulosic fillers for novel polyurethane (PU) composite foams. The impact of 1, 2 and 5 wt% of WS and S_WS on the foaming parameters, mechanical and thermo-mechanical properties of obtained materials were evaluated. The results have shown that compared to untreated WS filler, the application of S_WS leads to PU foams with more regular structure and improved physico-mechanical behavior of PU materials. For example, compared to controlled WS_0 foam, PU foams enhanced with 1 wt% of the S_WS exhibited better mechanical properties, such as higher compressive strength (~15% of improvement), better impact strength (~6% of improvement), and improved tensile strength (~9% of improvement). The addition of S_WS improved the thermomechanical stability of PU foams. This work provides a better understanding of a relationship between the surface modification of the walnut shell filler and the mechanical, insulating and thermal properties of the PU composites. Due to these positive and beneficial effects, it can be stated that the use of WS and S_WS as natural fillers in PU composite foams can promote a new application path in converting agricultural waste into useful resources for creating a new class of green materials.     

超浓乳液聚合制备PU/PS的SIPN粉状树脂研究

将聚氨酯予聚体 (PU ) 苯乙烯 (St)的复合体系 ,用超浓乳液聚合方法制备了半互穿聚合物网络(SIPN)复合聚合物 ,得到了用聚氨酯予聚体改性的聚苯乙烯 (PU/PS)SIPN粉状树脂 .研究了分散相的比例(α)和聚合温度对聚合稳定性及聚合转化率 -时间的关系 ;测定了聚合物胶乳粒子的大小、形态 ,玻璃化温度 ,动态力学性能等 .结果表明 ,超浓乳液聚合较之本体聚合具有较高的聚合速率 ,容易控制所制备的胶乳粒径 ,能够制得PU/PS复合聚合物的SIPN粉状树脂 .该粉状树脂便于加工 ,具有良好的强韧性 ,有利于扩大应用     

Physico-mechanical, thermal and morphological behaviour of polyurethane/poly(methyl methacrylate) semi-interpenetrating polymer networks

Semi-interpenetrating polymer networks (SIPNs) of polyurethane (PU) and poly(methyl methacrylate) (PMMA) in different weight ratios viz., 90/10, 70/30, 60/40 and 50/50 were prepared. The SIPNs were characterized for physico-mechanical properties like density, tensile strength and elongation at break. Thermal stability of IPNs was measured using thermogravimetric analysis (TGA). From the TGA thermograms it was noticed that all IPNs are stable up to 325 °C and undergo three-step thermal degradation in the temperature ranges 251-400, 378-508 and 445-645 °C for first, second and third steps, respectively. Thermal degradation kinetic parameters like activation energy (E_a) were calculated using Broido, Coats-Redfern and Horowitz-Metzger models. The values obtained by Broido and Horowitz-Metzger methods showed concurrency, whereas Coats-Redfern method showed relatively lower values. Surface morphology measured using scanning electron microscope (SEM) showed two-phase morphology for all the IPNs.     

Use of wollastonite in a thermoplastic elastomer composition

Thermoplastic elastomer compositions (TPEs) based on wollastonite-filled SEBS/PP/oil blends were prepared and characterized. The development of new TPEs with improved mechanical strength may broaden their applications, especially for soft goods. Wollastonite is a natural filler that combines high thermal stability with low health hazard in comparison to other fibrous inorganic fillers. Morphological, thermal and mechanical properties of the composite materials were studied by transmission electron microscopy (TEM), thermogravimetry (TGA), tensile tests and dynamic mechanical analysis (DMA). The results indicate that the filler was mainly distributed as nanoparticles in the PS domains, improving the mechanical resistance of the materials even at low concentration (2 phr).     

POLYURETHANE-POLYSTYRENE INTERPENETRATING NETWORKS

A series of polyurethane based on liquid chloroprene-hydroxyethyl methacrylate copolymer(CP-co-HEMA)-polystyrene (PS) interpenetrating polymer networks (PU-PS IPN) were synthe-sized. Some physical properties were examined and density behavior was investigated. In 60%polyurethane (PU) system, the tensile strength and density increased greatly. Transmission electronmicrographs showed that the phase separation existed and the sizes of PS domains dispersed in PUphase were about 500-4,000 A. In comparison with correlative PU-PMMA IPN system, whichhas the higher compatibility, this system showed an extensive phase separation and clear boundaries.There was no phase inversion observed even for 60% PU system in which PS was still the dispersed phaseand PU the continuous phase. This was due to the relatively faster rate of formation of PU than thatof ST polymerization.     

Flame-retarded polystyrene: Investigating chemical interactions between ammonium polyphosphate and MgAl layered double hydroxide

Potential flame retardants, MgAl-LDH and ammonium polyphosphate (APP), were added to neat polystyrene (PS) individually or in combinations at weight fractions no greater than 10%. Structural morphologies of MgAl-LDH and the corresponding PS nanocomposites were established via X-ray diffraction (XRD) and transmission electron microscopy (TEM). Thermogravimetric analysis (TGA) and cone calorimetry were used to study the thermal stability and fire performance of the composites. Time to ignition is greatly reduced for PS composites when compared to the virgin polymer. Synergistic effects were observed in both TGA and cone calorimetry for formulations containing both MgAl-LDH and APP. Physical and chemical interactions between MgAl-LDH and APP are responsible for the observed synergy in thermal stability and fire performance.     

Nanosize and microsize clay effects on the kinetics of the thermal degradation of polylactides

Polylactide (PLA)-montmorillonite (MMT) micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified or organomodified clays at 5 wt% content were produced by melt mixing. Based on the three different test methods that were used to follow thermal degradation, different conclusions were obtained. During melt processing, thermomechanical degradation was more pronounced in the presence of all fillers, which apparently acted catalytically, but to different degrees. During isothermal degradation in air from 180 °C to 200 °C, degradation rate constants were calculated from novel equations incorporating changes in intrinsic viscosity (IV). Results show that the thermal degradation rate constants of the amorphous PLA and its composites are lower than those of the semicrystalline PLA and its composites. Due to better filler dispersion in the polymer matrix, the thermal degradation rate constants of the nanocomposites are significantly lower than those of the unfilled polymers and their microcomposites under air. As per dynamic TGA data and thermal kinetic analysis from weight losses and activation energy calculations, organomodified nanofillers have a complex effect on the polymer thermal stability; the unmodified fillers, however, reduce polymer thermal stability. These TGA data and kinetic analysis results also support the findings that the thermal stability of the amorphous PLA and its composites is higher than that of the semicrystalline polymer and its composites and the thermal stability of the nanocomposites is higher than that of the microcomposites. In general, mathematical modeling based on random thermal scission equations was satisfactory for fitting the TGA experimental data.     

Barium Titanate-reinforced Acrylonitrile-Butadiene Rubber: Synergy Effect of Carbon-based Secondary Filler

Acrylonitrile rubber(NBR) composites filled with barium titanate(BT) were prepared using an internal mixer and a two-roll mill. Also, a secondary filler, namely carbon nanotubes(CNT), was added in order to find a potential synergistic blend ratio of BT and CNT. The cure characteristics, tensile and dielectric properties(dielectric constant and dielectric loss) of the composites were determined. It was found that NBR/BT composites with CNT secondary filler, at a proper BT:CNT ratio, exhibited shorter scorch time(t_(s1)) and cure time(t_(c90)) together with superior tensile properties and reinforcement efficiency, relative to the one with only the primary filler. In addition, the NBR/BT-CNT composite with 80 phr BT and 1-2 phr CNT had dielectric constant of 100-500, dielectric loss of 12-100 and electrical conductivity below 10~(-4) S/m together with high thermal stability. Thus, with a proper BT:CNT mix and filler loading, we can produce mechanically superior rubber composites that are easy to process and low-cost, for flexible dielectric materials application.     

Thermal degradation studies of polyurethane/POSS nanohybrid elastomers

Reported here is the synthesis of a series of polyurethane/POSS nanohybrid elastomers, the characterisation of their thermal stability and degradation behaviour at elevated temperatures using a combination of thermogravimetric Analysis (TGA) and thermal volatilisation analysis (TVA). A series of PU elastomer systems have been formulated incorporating varying levels of 1,2-propanediol-heptaisobutyl-POSS (PHIPOSS) as a chain extender unit, replacing butane diol. The bulk thermal stability of the nanohybrid systems has been characterised using TGA. Results indicate that covalent incorporation of POSS into the PU elastomer network increases the non-oxidative thermal stability of the systems. TVA analysis of the thermal degradation of the POSS/PU hybrid elastomers have demonstrated that the hybrid systems are indeed more thermally stable when compared to the unmodified PU matrix; evolving significantly reduced levels of volatile degradation products and exhibiting a ∼30 °C increase in onset degradation temperature. Furthermore, characterisation of the distribution of degradation products from both unmodified and hybrid systems indicate that the inclusion of POSS in the PU network is directly influencing the degradation pathways of both the soft and hard-block components of the elastomers: The POSS/PU hybrid systems show reduced levels of CO, CO₂, water and increased levels of THF as products of thermal degradation.     

Surface‐modified hydroxyapatite linked by L‐lactic acid oligomer in the absence of catalyst

A new surface modification method of hydroxyapatite nanoparticles (n‐HA) by surface grafting reaction of L ‐lactic acid oligomer with carboxyl terminal (LAc oligomer) in the absence of any catalyst was developed. The LAc oligomer with a certain molecular weight was directly synthesized by condensation of L ‐lactic acid. Surface‐modified HA nanoparticles (p‐HA) were attested by Fourier transformation infrared spectroscopy, ³¹P MAS‐NMR, and thermal gravimetric analysis (TGA). The results showed that LAc oligomer could be grafted onto the n‐HA surface by forming a Ca carboxylate bond. The grafting amount of LAc oligomer was about 13.3 wt %. The p‐HA/PLLA composites showed good mechanical properties and uniform microstructure. The tensile strength and modulus of the p‐HA/PLLA composite containing 15 wt % of p‐HA were 68.7 MPa and 2.1 GPa, respectively, while those of the n‐HA/PLLA composites were 43 MPa and 1.6 GPa, respectively. The p‐HA/PLLA composites had better thermal stability than n‐HA/PLLA composites and neat PLLA had, as determined by isothermal TGA. The hydrolytic degradation behavior of the composites in phosphate buffered saline (PBS, pH 7.4) was investigated. The p‐HA/PLLA composites lost their mechanical properties more slowly than did n‐HA/PLLA composites in PBS because of their reinforced adhesion between the HA filler and PLLA matrix. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5177–5185, 2005