SPECIAL EFFECT OF ULTRA-FINE RUBBER PARTICLES ON PLASTIC TOUGHENING

According to the present theories of plastic toughening, it is impossible to enhance the toughness, stiffness and/orheat resistance of plastics simultaneously by using rubber. A series of novel nano-rubber particles (UFPR) were introduced,which were prepared through irradiating common rubber lattices and spray drying them. Epoxies toughened with UFPRshowed a much better toughening effect than those with CTBN, and the heat resistance of epoxy was unexpectedly elevated.For polypropylene toughening, UFPR can improve the toughness, stiffness and heat resistance of PP simultaneously. Thesespecial toughening effects overcome the deficiencies in rubber toughening technology and are worth further investigating.     

多官能度活性橡胶增韧环氧树脂的研究：Ⅲ.三元共混增韧环氧树脂

本文研究了双酚A对多官能度环氧基和羧基聚丙烯酸正丁酯橡胶增韧环氧树脂的影响。结果表明,加入双酚A,拉伸断裂能有大幅度提高,同时不降低弹性模量。这可能是由椽胶提高断裂伸长与双酚A提高屈服应力产生协同效应的结果。对羧基橡胶增韧的三元共混体系,拉伸断裂能随羧基官能度上升而增加。断裂面的形态研究表明,由于羧基橡胶与双酚A的酯化反应,大大减少了羧基橡胶聚集对增韧的不利影响。     

Experimental fracture study of MWCNT/epoxy nanocomposites under the combined out-of-plane shear and tensile loading

In order to explore the role of multi-walled carbon nanotubes (MWCNTs) on the fracture behavior of epoxy-based nanocomposites, fracture tests were conducted under the combined out-of-plane shear and tensile loading. Epoxy resin LY-5052 together with MWCNT contents of 0.1, 0.5 and 1.0 wt% were used to produce nanocomposite specimens. The results showed that increasing the contribution of out-of-plane shear from pure mode I towards pure mode III enhanced fracture toughness for both pure epoxy and nanocomposites. Additionally, it was found that in both loading conditions of pure mode III and mixed mode I/III, increasing MWCNT content up to 1.0 wt% enhanced fracture toughness with an ascending trend. The mechanisms involved in the fracture behavior of polymer-based nanocomposites were also studied in detail using the photographs taken from the fracture surfaces by scanning electron microscopy.     

Thermally conductive and electrically insulative nanocomposites based on hyperbranched epoxy and nano‐Al2O3 particles modified epoxy resin

Novel epoxy nanocomposites based on a diglycidyl ether of bisphenol A (DGEBA) epoxy, an epoxy functionalized hyperbranched polymer (HTTE) and nano‐Al₂O₃ were synthesized with the aim of determining the effect of the nano‐Al₂O₃ particles and HTTE on the structure and properties of epoxy nanocomposites. The mechanical properties, thermal conductivity, bulk resistivity, and thermal stability of the nano‐Al₂O₃/HTTE/DGEBA ternary composites were evaluated and compared with the corresponding matrix. The improvement in impact properties of these nanocomposites was explained in terms of fracture surface analysis by SEM. The results indicate that the incorporation of nanoparticles and hyperbranched epoxy effectively improved the toughness of epoxy composites without sacrificing thermal conductivity and bulk resistivity compared to the neat epoxy and Al₂O₃/DGEBA, obtaining a well dispersion of nanoparticles in epoxy matrix and solving the drawbacks for single fillers filled epoxy nanocomposite. Copyright © 2010 John Wiley & Sons, Ltd.     

Enhancement of water barrier properties and tribological performance of hybrid glass fiber/epoxy composites with inclusions of carbon and silica nanoparticles

Water barrier properties and tribological performance (hardness and wear behavior) of new hybrid nanocomposites under dry and wet conditions were investigated. The new fabricated hybrid nanocomposite laminates consist of epoxy reinforced with woven and nonwoven tissue glass fibers and two different types of nanoparticles, silica (SiO₂) and carbon black nanoparticles (C). These nanoparticles were incorporated into epoxy resin as a single nanoparticle (either SiO₂ or C) or combining SiO₂ and C nanoparticles simultaneously with different weight fractions. The results showed that addition of carbon nanoparticles with 0.5 and 1 wt% resulted in maximum reduction in water uptake by 28.55% and 21.66%, respectively, as compared with neat glass fiber reinforced epoxy composites. Addition of all studied types and contents of nanoparticles improves hardness in dry and wet conditions over unfilled fiber composites. Under dry conditions, maximum reduction of 47.26% in weight loss was obtained with specimens containing 1 wt% carbon nanoparticles; however, in wet conditions, weight loss was reduced by 17.525% for specimens containing 0.5 wt% carbon nanoparticles as compared with unfilled fiber composites. Diffusion coefficients for different types of the hybrid nanocomposites were computed using Fickian and Langmuir models of diffusion. Copyright © 2017 John Wiley & Sons, Ltd.     

Toughening of epoxies via craze-like damage

The fracture behavior of a core-shell rubber (CSR) modified epoxy is investigated using both fracture mechanics and microscopy tools. The CSR-modified epoxy is found to be toughened via numerous line-array cavitations of the CSR particles, followed by plastic flow of the epoxy matrix. The toughening effect via the above craze-like damage process is found to be as effective as that of the well-known widespread rubber cavitation/matrix shear yielding mechanisms. The conditions for triggering the craze-like damage appear to be both stress state and rubber concentration dependent. The type of rubber tougheners utilized also plays a critical role in triggering this rather unusual craze-like damage in epoxy systems. © 1993 John Wiley & Sons, Inc.     

Broadband Dielectric Relaxation Spectroscopy in Polymer Nanocomposites

Summary: Dielectric spectroscopy in the frequency domain and thermally stimulated depolarization currents techniques, covering together a broad frequency range (10⁻⁴–10⁹ Hz), were employed to investigate molecular dynamics in relation to structure and morphology in polymeric nanocomposites. Several systems were investigated, three of them with the same epoxy resin matrix and different inclusions (modified smectite clay, conducting carbon nanoparticles and diamond nanoparticles) and two with silica nanofiller (styrene-butadiene rubber/silica and polyimide/silica nanocomposites). Special attention was paid to the investigation of segmental dynamics associated with the glass transition of the polymer matrix, in combination also with differential scanning calorimetry measurements. Effects of nanoparticles on local (secondary) relaxations and on the overall dielectric behavior were, however, also investigated. Several interesting results were obtained and discussed for each of the particular systems. Two opposite effects seem to be common to the nanocomposites studied and dominate their behavior: (1) immobilization/reduction of mobility of a fraction of the chains at the interface to the inorganic nanoparticles, due to chemical or physical bonds with the particles, and (2) loosened molecular packing of the chains, due to tethering and geometrical confinement, resulting in an increase of free volume and of molecular mobility.     

Transparent Epoxy/Silica Nanocomposites with Increased Glass Transition Temperatures

Epoxy/silica nanocomposites were obtained by curing 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate in the presence of silica nanoparticles modified by (3-triethoxysilyl)propylsuccinic acid anhydride. Optimum conditions for the preparation of optically transparent polymer nanocomposites with increased glass transition temperatures are determined. The glass transition temperatures of the above nanocomposites are 30-40 °C higher than those of the neat epoxy resin synthesized under the same conditions (130 °C).     

橡胶／纳米无机粒子增韧增强环氧树脂的研究

综述了当前环氧树脂增韧增强改性的研究现状,详细介绍了弹性体增韧环氧树脂、无机纳米粒子改性环氧树脂、粘土改性环氧树脂、纳米SiO2改性环氧树脂以及弹性体／无机纳米粒子协同增韧增强环氧树脂的机理和实验方法。并对其实验结果进行了分析比较。     

Synthesis and characterization of polyethylene/clay–silica nanocomposites: A montmorillonite/silica‐hybrid‐supported catalyst and in situ polymerization

A novel approach to the preparation of polyethylene (PE) nanocomposites, with montmorillonite/silica hybrid (MT‐Si) supported catalyst, was developed. MT‐Si was prepared by depositing silica nanoparticles between galleries of the MT. A common zirconocene catalyst [bis(cyclopentadienyl)zirconium dichloride/methylaluminoxane] was fixed on the MT‐Si surface by a simple method. After ethylene polymerization, two classes of nanofillers (clay layers and silica nanoparticles) were dispersed concurrently in the PE matrix and PE/clay–silica nanocomposites were obtained. Exfoliation of the clay layers and dispersion of the silica nanoparticles were examined with transmission electron microscopy. Physical properties of the nanocomposites were characterized by tensile tests, dynamic mechanical analysis, and DSC. The nanocomposites with a low nanofiller loading (<10 wt %) exhibited good mechanical properties. The nanocomposite powder produced with the supported catalyst had a granular morphology and a high bulk density, typical of a heterogeneous catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 941–949, 2004     

Simultaneously toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane blend via enhancing interfacial adhesion by hydrophobic silica nanoparticles

This work focuses on satisfactorily toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane (PLA/TPU) blend with low TPU content (10 wt%) using appropriate amounts of hydrophobic silica nanoparticles (SiO₂) via simple melt mixing. Both thermodynamic prediction and transmission electron microscopy micrographs demonstrate that most SiO₂ nanoparticles distribute at interfaces between the PLA and TPU phases. This improves interfacial adhesion between the phases, which is attributed to good bonding strength between the PLA and SiO₂ via hydrophobic interaction and formation of hydrogen bonds between the TPU and SiO₂. The PLA/TPU (90/10) ternary blend nanocomposite with 2 wt% SiO₂ exhibits obviously high impact strength (about 5.0 and 12.6 times that of the corresponding blend and PLA, respectively) and higher tensile strength than the blend and even the PLA. Crazing is the main reason for improved impact toughnesses of the blend nanocomposites. This work provides a simple and effective strategy to endow PLA/elastomer blends with optimum strength–toughness balance by adding appropriate amounts of nanoparticles.     

Fracture mechanisms in rigid core-shell particle modified high performance epoxies

The fracture mechanisms of a high performance epoxy system modified with two types of preformed rigid core-shell particles (RCSP) were investigated. The use of the preformed RCSP anables the control of the dispersion of the toughener phase in the epoxy, which, in turn, allows the mechanical properties of the modified epoxy to be optimized. The toughening effect via the RCSP modification is found to be as good as that via the core-shell rubber modification. The moduli andT _g of these RCSP-modified epoxies are virtually unaltered via the RCSP modification, when compared with the neat epoxy resin equivalent. The toughening mechanisms in these toughened systems appear to be predominantly crack deflection, crack bifurcation, and microcracking. Approaches for effective toughening of high performance polymers via rigid polymers are discussed.     

Preparation of PLA-based nanocomposites modified by nano-attapulgite with good toughness-strength balance

Polylactic acid (PLA) was modified by poly (butylene adipate-co-terephthalate) (PBAT) and nano-attapulgite (AT) using the melt blending technique. Ethylene-butyl acrylate-glycidyl methacrylate (E-BA-GMA) was used as a compatibilizer which can bond the AT nanoparticles with PLA/PBAT matrix by interaction between the epoxy and hydroxyl groups. The effects of the AT content on the mechanical properties, thermal properties, crystallinity and morphology of PLA/PBAT/ATT nanocomposites were investigated. The results showed that the tensile strength, elongation at break and impact strength of PLA/PBAT could be simultaneously increased by incorporating AT nanoparticles. PLA/PBAT/AT nanocomposites possessed higher thermal stability than pure PLA/PBAT. In the ternary composite system of PLA/PBAT/AT, AT acted as a heterogeneous nucleating agent and was able to increase the crystallization temperature. When the AT content was low (≤2.5 wt%), AT nanoparticles could uniformly disperse in the PLA/PBAT matrix. In general, AT was an effective filler to reinforce and toughen PLA/PBAT blend simultaneously, and the PLA/PBAT/AT nanocomposite with 2.5 wt% AT exhibited a good combination of strength and toughness.     

Mechanical and anti‐stabbing properties of modified thermoplastic polymers impregnated multiaxial p‐aramid fabrics

New forms of hybrid multiaxial nanocomposites with enhanced mechanical and stab resisting properties are presented. This study is motivated by the lack of knowledge in the study of the multiaxial fabric nanocomposites with two modified thermoplastic matrices for antiballistic protection. Introduction of 5 wt.% silica nanoparticles in the composite of polyurethane/p‐aramid/poly (vinyl butyral) leads to significant improvement in mechanical properties, and the addition of silane as a coupling agents and glutaraldehyde as a crosslinking agents yielded maximal values of storage modulus, tensile modulus and anti‐stabbing properties for hybrid nanocomposites. Ballistic resistance testing and penetration depth of the hybrid nanocomposites were visualized using image analysis. Copyright © 2013 John Wiley & Sons, Ltd.     

Toughening of Polymer-layered Silicate Nanocomposites

The field of organic-inorganic nanocomposites has recently attracted consideration attention due to their unexpected hybrid properties synergistically resulting from their parent components. One of the most promising organic-inorganic nanocomposites is polymer-layered silicate (PLS) nanocomposites. Some PLS nanocomposites exhibite dramatic increase in mechanical properties as well as gas barrier properties. But one pervasive problem with nylon-6 and epoxy nanocomposites for applications is their low fracture toughness. The objective of this research is to a method of toughening the nylon-6 and epoxy-silicate nanocmposites in order to have the proper toughness/stiffness balance of such nanocomposites.     

Use of silane coupling agents to improve epoxy-rubber interface

Scrap car tyre particles can be used as filler or toughening agent in rigid epoxy matrices if the resultant interface is adequate. The objective of this work was to investigate the effects of use of different silane coupling agents (SCAs) to improve the interface between the epoxy resin and recycled rubber particles. For this purpose, seven different SCA were used to modify surfaces of the rubber particles. After the preparation of epoxy-rubber specimens, tensile Charpy impact and plane-strain fracture toughness tests were conducted. Mechanical tests and fractographic studies revealed that some of the SCA can improve of the interface between the epoxy matrix and the rubber particles leading to increases in strength while slight decreases in toughness of the samples.     

Polymer–filler interactions in sol–gel derived polymer/silica hybrid nanocomposites

The effect of polymer–filler interaction on solvent swelling and dynamic mechanical properties of the sol–gel derived acrylic rubber (ACM)/silica, epoxidized natural rubber (ENR)/silica, and poly (vinyl alcohol) (PVA)/silica hybrid nanocomposites has been described for the first time. Tetraethoxysilane (TEOS) at three different concentrations (10, 30, and 50 wt %) was used as the precursor for in situ silica generation. Equilibrium swelling of the hybrid nanocomposites in respective solvents at ambient condition showed highest volume fraction of the polymer in the swollen gel in PVA/silica system and least in ACM/silica, with ENR/silica recording an intermediate value. The Kraus constant (C) also followed a similar trend. In dynamic mechanical analysis, the storage modulus dropped at higher strain (>1%), which indicated disengagement of polymer segments from the filler surfaces. This drop was maximum in ACM/silica, intermediate in ENR/silica, and minimum in PVA/silica, both at 50 and 70 °C. The drop in modulus with theoretical volume fraction of silica (ϕ) was interpreted with the help of a Power law model ΔE′ = a₁ϕ, where a₁ was a constant and b₁ was primarily a filler attachment parameter. Strain dependence of loss modulus was observed in ACM/silica hybrid nanocomposites, while ENR/silica and PVA/silica nanocomposites showed almost strain‐independent behavior. The storage modulus showed sharp increase with increasing frequency in ACM/silica system, while that was lower in both ENR/silica (at higher frequency) and PVA/silica systems (in the entire frequency spectrum). The increase in modulus with ϕ also followed similar model ΔE′ = a₂ϕ proposed in the strain sweep mode. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2399–2412, 2005     

Transparent titanium dioxide/block copolymer modified epoxy-based systems in the long scale microphase separation threshold

Microphase separated epoxy-based materials modified with an amphiphilic poly(styrene-block-ethylene oxide) diblock copolymer (PS-b-PEO) with low amount of PEO-block as well as ternary systems modified with this block copolymer and containing via sol–gel in situ synthesized TiO₂ nanoparticles were prepared and characterized. The obtained results indicate that block copolymer had enough amount of PEO-block in order to achieve microphase separated materials for a high range of PS-b-PEO contents, morphologies changing from spherical micelles to long wormlike micelles passing through vesicles upon increasing copolymer amounts. In the case of 20 wt.% inorganic/organic epoxy-based materials, addition of synthesized TiO₂ nanoparticles into PS-b-PEO-(DGEBA/MCDEA) system led to location of the nanoparticles in PEO-block/epoxy-rich confined between two microphase separated PS-block-rich phases. Designed highly transparent multiphase inorganic/organic epoxy-based materials possess interesting specific properties such as high UV shielding efficiency and high water repellence.     

Nanocomposites based on epoxy resin and silicon dioxide particles

The cure of an epoxy resin (3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate) in the presence of silica nanoparticles modified by 3-(triethoxysilyl)propylsuccinic anhydride has been studied. Optimal conditions for the preparation of optically transparent polymer nanocomposites with increased glass transition temperatures are determined. The glass transition temperatures of the above nanocomposites are 50–70°C higher than those of the unfilled epoxy resin synthesized under the same conditions (100°C).     

Polypropylene wax (PPw)/silica hybrid by in situ non-aqueous sol–gel process for preparation of PP/silica nanocomposites

This paper presented a novel approach to prepare PP/silica nanocomposites. First, PPw-g-KH570 (γ-methacryloxypropyl trimethoxysilane) was obtained by pre-irradiation grafting method and characterized by FTIR and TGA. Then the non-aqueous sol–gel gelation kinetics of TEOS (tetraethoxysilane)-formic acid system in xylene was researched. Subsequently PPw/silica hybrid was obtained by in situ non-aqueous sol–gel reaction of TEOS in the presence of PPw-g-KH570 solution in xylene. Finally PP/silica nanocomposites were prepared by blending of PP matrix and PPw/silica hybrid. The mechanism of in situ formed PPw/silica hybrid was proposed. The morphology of PPw/silica hybrid and microstructures of PP/silica nanocomposites were characterized by TEM and SEM. The mechanical and thermal properties of PP/silica nanocomposites were also well studied by tensile tests and DSC. It was showed that the nanosilica particles were well dispersed in PPw/silica hybrid with the aid of grafting KH570 due to co-condensation by grafted KH570 and TEOS. PPw/silica hybrid was well dispersed in PP matrix with good compatibility and strong interactions. The resulted PP/silica nanocomposites possessed better performance than that of pure PP matrix.