Structure and properties of poly(ethylene terephthalate)/Na+‐montmorillonite nanocomposites prepared by solid state shear milling (S3M) method

This article reported a novel technology, solid state shear milling (S³M), to prepare poly(ethylene terephthalate)/Na⁺‐montmorillonite nanocomposites using the pristine Na⁺‐MMT without organic modification so as to avoid the problem that the organic modifiers, used for MMT treatment will decompose at high processing temperature of PET, and the structure and properties of the obtained samples were investigated. XRD and TEM analyses showed that Na⁺‐MMT layers were partially delaminated and intercalated, and uniformly dispersed in the PET matrix when suffering from the strong three dimensional shearing forces of pan‐milling. DSC analysis showed that Na⁺‐MMT serves as a nucleating agent, increasing the crystallization rate as well as the crystallization temperature of PET. The properties such as thermal stability and tensile strength of the PET/Na⁺‐MMT nanocomposites prepared by S³M got remarkably improved. Solid state shear milling (S³M) method was a simple and efficient method to get polymer/Na⁺‐MMT nanocomposites with pretty good performances without organic modification of pristine Na⁺‐MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 807–817, 2008     

Preparation and characterization of rigid poly (vinyl chloride)/MMT nanocomposites

In this article, a Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on the characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. It is observed that the fusion time and temperature of the rigid PVC/Na⁺‐MMT nanocomposites are decreased with increasing the amount of Na⁺‐MMT. On the contrast, the fusion time and temperature of the rigid PVC/O‐MMT nanocomposites are increased with increasing the amount of O‐MMT. Results of X‐ray diffraction (XRD) and transmission electron microscope (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT (including PVC/Na⁺‐MMT and PVC/O‐MMT) nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to those of pristine PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1465–1474, 2005     

Preparation and characterization of rigid poly(vinyl chloride)/MMT nanocomposites. II. XRD,morphological and mechanical characteristics

A Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on X‐ray diffraction (XRD), morphology, and mechanical characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. Results of XRD and transmission electron microscopy (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to that of pristine PVC. However, the addition of Na⁺‐MMT or O‐MMT should be kept as not more than 3 wt % to optimize the mechanical properties and the processing stability of the rigid PVC/MMT nanocomposites. SEM micrographs of the fractured surfaces of the rigid PVC/Na⁺‐MMT and PVC/O‐MMT nanocomposites both before and after tensile tests were also illustrated and compared. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2145–2154, 2006     

Preparation and properties of organo‐modifier free PET/MMT nanocomposites via monomer intercalation and in situ polymerization

In order to prevent the properties, especially transparency, color and health security, of PET/clay nanocomposites from being deteriorated due to the thermal degradation of clay organo‐modifer, we had directly modified sodium montmorillonite (Na⁺‐MMT) with PET's monomer, bis (hydroxyethyl) terephthalate (BHET) which had a degradation temperature higher than 400°C, and successfully prepared the hybrids via in situ polymerization. Nanodispersion of clay and the intercalated morphology were determined, and compared with PET/Na⁺‐MMT hybirds in which Na⁺‐MMT was directly added without any treatment. Improved mechanical properties and T_g were observed for the prepared PET/ BHET‐modified clay composites. More importantly, the film produced from the composites had the same transparency as that of pure PET even when 2 wt% of clay was added. Non‐isothermal and isothermal crystallization experiments showed a very good neculation capability of the nano‐dispersed clay, particularly at higher crystallization temperatures. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

Effects of organic modifications of clay on the ultraviolet‐curing behavior and structure of a polyester‐acrylate/clay nanocomposite system

A pristine clay (Na⁺‐montmorillonite (MMT) and three different organoclays (20A‐MMT, vinylbenzyl dimethyldodecyl ammonium (VDA)‐MMT, and siloxane diamine ammonium (SDA)‐MMT) that originated from the pristine clay were used to prepare polyester‐acrylate (PEA)/clay nanocomposites by in situ ultraviolet (UV)‐curing. Except for the commercial organoclay (20A‐MMT), VDA‐MMT, and SDA‐MMT were prepared in this study by ion exchange method. The effects of organic modifications of the pristine clay on the UV‐curing behavior and structure of the nanocomposite system were investigated. The organic modifications of the clay affected considerably the UV‐curing behavior and structure of the nanocomposite system. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation of poly(ethylene terephthalate)/organoclay nanocomposites using a polyester ionomer as a compatibilizer

In this work, poly(ethylene terephthalate)/organically modified montmorillonite (PET/o‐MMT) nanocomposites were prepared via direct melt compounding in a twin‐screw extruder. The main objective was to study the effects of using a polyester ionomer (PETi) as a compatibilizer to promote the intercalation and/or exfoliation of the o‐MMT in the PET. The o‐MMT content was 0, 1, 3, or 5 wt % and the PETi/o‐MMT mass ratio was 0/1, 1/1, or 3/1. The PETi was efficient to promote the intercalation/exfoliation of the o‐MMT in the PET matrix, as revealed by wide angle X‐ray scattering and transmission electron microscopy. Rheological characterization showed that the PET/o‐MMT nanocomposites exhibited a higher complex viscosity at low frequencies than PET, which is characteristic of materials presenting yield strength. Moreover, the higher the content and/or the degree of intercalation/exfoliation of the o‐MMT, the more the nanocomposite behaved like a solid because of a percolated structure formed by the o‐MMT layers, and the more the storage and loss modulus, G′ and G″, became independent of the frequency at low frequencies. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3084–3091, 2007     

Synthesis and Rheology of Intercalated Polystyrene/Na+‐Montmorillonite Nanocomposites

Polystyrene (PS)/clay nanocomposites were synthesized by the emulsion polymerization of styrene in the presence of sodium ion‐exchanged montmorillonite (Na⁺‐MMT), demonstrating that the strongly hydrophobic PS was intercalated into the hydrophilic silicate layers. The nanocomposites were examined by means of X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis. The rheological properties of the PS/Na⁺‐MMT nanocomposites were also studied to exhibit more pronounced shear thinning behavior with increasing clay content.     

Impact of the clay organic modifier on the morphology of polymer–clay nanocomposites prepared by in situ free‐radical polymerization in emulsion

Poly(styrene‐co‐butyl acrylate) copolymers were prepared by free‐radical random copolymerization of styrene and butyl acrylate in emulsion in the presence of 10% of surface‐modified sodium montmorillonite (Na‐MMT). The objective of this work was to evaluate the impact of the clay organic modifier in terms of its chemical structure, its degree of interaction within the clay galleries surface, and its ability to copolymerize with monomers, on the morphology and properties of the final nanocomposite prepared. Na‐MMT was modified using different organic modifiers, namely: sodium 1‐allyloxy‐2‐hydroxypropyl (Cops), 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPS), N‐isopropylacrylamide (NIPA), and sodium 11‐methacryloyloxy‐undecan‐1‐yl sulfate (MET), respectively. The morphology and properties of the nanocomposites obtained were found to be dependant on the clay organic modifier. X‐ray diffraction (XRD) and transmission electron microscopy indicated that, nanocomposites at 10% clay loading with Cops‐, NIPA‐, and MET‐modified clays, yielded intercalated to partially exfoliated structures, whereas AMPS‐modified clay gave a nanocomposite with a fully exfoliated structure. All polymer–clay nanocomposites were found to be more thermally stable than neat poly(S‐co‐BA) as were determined by TGA. However, nanocomposites with intercalated structures exhibited greater thermal stability relative to fully exfoliated ones. Furthermore, nanocomposites with exfoliated structures exhibited higher storage moduli (G^I) than partially exfoliated once, whereas intercalated structure showed the lowest G^I values. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3619–3628, 2008     

Thermotropic liquid crystalline polyester nanocomposites via in situ intercalation polycondensation

A thermotropic liquid crystalline polyester (TLCP)/organoclay nanocomposite was synthesized via in situ intercalation polycondensation of diethyl‐2,5‐dihexyloxyterephthalic acid and 4,4′‐biphenol in the presence of organically modified montmorillonite (MMT). The organoclay, C18‐MMT, was prepared by the ion exchange of Na⁺‐MMT with octadecylamine chloride (C18‐Cl^?). TLCP/C18‐MMT nanocomposites were prepared to examine the variations of the thermal properties, morphology, and liquid crystalline phases of the nanocomposites with clay content in the range of 0–7 wt%. It was found that the addition of only a small amount of organoclay was sufficient to improve the thermal behavior of the TLCP hybrids, with maximum enhancement being observed at 1 wt% C18‐MMT. Copyright © 2008 John Wiley & Sons, Ltd.     

Poly(dicyclopentadiene)‐montmorillonite nanocomposite formation via simultaneous intergallery‐surface initiation and chain crosslinking using ROMP

Exfoliated poly(dicyclopentadiene) (pDCPD)—montmorillonite (MMT) nanocomposites were synthesized via intergallery‐surface‐initiated ring opening metathesis polymerization (ROMP). This is the first example of in situ polymerization of pDCPD from clay intergallery surfaces using ROMP. Grubbs catalyst was immobilized on the surface of MMT clay modified with vinylbenzyl dimethyloctadecyl ammonium chloride (VOAC), and DCPD polymerized from the clay surface while simultaneously crosslinking to form a thermoset nanocomposite in a one‐pot reaction. X‐ray diffraction and transmission electron microscopy analysis indicated that the resultant nanocomposites exhibited exfoliated morphologies with heterogeneous clay platelet distribution. Conventional bulk‐initiated nanocomposites containing VOAC modified MMT were also synthesized as a comparison, and these resulted in nanocomposites with intercalated morphologies. The differences between the morphologies demonstrated that growing polymer chains from the initiator sites on the intergallery surface of the clay platelets pushed the platelets apart during the polymerization of the intergallery‐surface‐initiated nanocomposites, aiding in the exfoliation process. Compression testing indicated that the intergallery‐surface‐initiated nanocomposites led to improvements of up to 50% in the compressive Young's Modulus, while the bulk‐initiated nanocomposites at the same clay loadings did not exhibit improved properties. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Characterization of poly(vinylidene fluoride)/Na+‐MMT composites: An investigation into the β‐crystalline nucleation effect of Na+‐MMT

Poly(vinylidene fluoride)(PVDF)/Na⁺‐MMT composites have been successfully prepared utilizing sodium montmorillonite (Na⁺‐MMT) via N,N‐dimethylformamide (DMF) solution mixing. The dispersion of Na⁺‐MMT layers in composites were investigated by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The effect of adding Na⁺‐MMT on crystallization behavior of PVDF was specifically studied. The β‐crystalline nucleation effect of Na⁺‐MMT was investigated and confirmed by differential scanning calorimetry (DSC), XRD, and Fourier transform infrared (FTIR) results. The interaction between PVDF and the surface of Na⁺‐MMT layers in DMF solution was confirmed by UV‐Vis absorbency. The effect of adding Na⁺‐MMT on rheological and electrical properties of PVDF/Na⁺‐MMT composites were also determined. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 903–911, 2009     

Gelatin/montmorillonite biohybrid films prepared via a novel photocrosslinking method: structure–properties investigations

Gelatin/sodium montmorillonite (Na⁺MMT) hybrid nanocomposite films were prepared by a new photocrosslinking method using 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone (Irgacure 2959) as a photoactive radical initiator and N,N′-Methylenebisacrylamide (MBA) as a crosslinking agent. The prepared samples were characterized by X-ray diffraction (XRD), differential scanning calorimetry, stress–strain measurements and UV–Vis spectrophotometry. XRD patterns showed the formation of exfoliation structure resulting in considerable improves in mechanical properties of the nanocomposite. Retaining of transparency also suggested that Na⁺MMT nanosheets were uniformly distributed in the gelatin matrix. The tensile strength and Elastic’s modulus of nanocomposites were also improved notably by enhancing amount of Na⁺MMT. Furthermore, gelatin/Na⁺MMT nanocomposites showed a second T _g at a higher temperature in presence of Na⁺MMT.     

Properties of Nylon‐6/Na+‐Montmorillonite Nanocomposites Obtained by Hydrolyzed Ring‐Opening Polymerization

Summary: Nylon‐6/Na⁺‐montmorillonite (MMT) nanocomposites (NNNs) are synthesized by a hydrolyzed ring‐opening polymerization. At a loading of only 2 wt.‐% MMT, the tensile modulus, the flexural modulus, and the heat distortion temperature of the NNNs exhibit increases of nearly 20%, 60%, and 63 °C, respectively. Compared with that of neat nylon‐6, the temperature of the main α‐relaxation (T_α) of the NNNs is shifted 3.6 °C toward higher temperatures and two β‐relaxation peaks are observed. Another interesting phenomenon is that there is a new melting peak (at about 206 °C) for the NNNs.

DSC second heating curves of neat nylon‐6 (N6), nylon‐6/Na⁺‐MMT nanocomposites with highly swollen Na⁺‐MMT (NHM), and nylon‐6/Na⁺‐MMT nanocomposites with slightly swollen Na⁺‐MMT (NSM) with various amounts of Na⁺‐MMT.     

Expansion distribution of basal spacing of the silicate layers in polyaniline/Na+‐montmorillonite nanocomposites monitored with X‐ray diffraction

Polyaniline/Na⁺‐montmorillonite (Na⁺‐MMT) nanocomposites synthesized by in‐situ intercalative polymerization of aniline into Na⁺‐MMT are reported. The expansion distribution of basal spacing of the silicate layers upon the increase of the amount of aniline relative to Na⁺‐MMT is, for the first time, estimated from the square of the full‐width at half‐maximum (FWHM²) of XRD patterns. According to the FT‐IR frequency shift of the C‐N stretching vibration, the change in the basal spacing of the silicate layers is closely related to the degree of hydrogen bonding between polyaniline and the silicate basal surface in a confined geometry.     

Characterization and thermal degradation studies on polyaniline‐intercalated montmorillonite nanocomposites prepared by a solvent‐free mechanochemical route

Polyaniline (PANI)‐montmorillonite (MMT) nanocomposites were prepared by direct intercalation of aniline molecules into MMT galleries, followed by in situ polymerization within the nano‐interlamellar spaces under solvent‐free conditions. The basal spacing of aniline‐intercalated MMT increased gradually up to 1.5 nm with increasing amounts of aniline loaded. This result suggests that aniline molecules were adsorbed by MMT clay and that intercalated aniline likely located perpendicular to the silicate sheets. After polymerization, X‐ray diffraction and Fourier transform infrared analyses confirmed the successful synthesis of PANI chains between the MMT nano‐interlayers. The scanning electron microscopy images indicated that the surface morphologies of PANI–MMTs were strongly different depending on the PANI content. The electrical conductivities of PANI nanocomposite particles in pressed pellets ranged in the order of between 10^?3 and 10^?2 S/cm. UV–vis spectroscopy and doping level measurement were further used to discuss the conductivities of nanocomposites. The thermal stabilities of PANI–MMT nanocomposites were examined by using thermogravimetric‐differential thermal analysis and derivative thermogravimetric analysis, and both analyses consequently demonstrated the improved thermal stabilities of the PANI chains in the nanocomposites as compared to pure PANI. The thermal stabilities of resulting nanocomposites were strongly related to the PANI content, which increased as the PANI content decreased in the nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2705–2714, 2005     

In situ intercalative polymerization of conducting polypyrrole/montmorillonite nanocomposites

Conducting polypyrrole (PPy)‐montmorillonite (MMT) clay nanocomposites have been synthesized by the in situ intercalative polymerization method. The PPy‐MMT nanocomposites are characterized by field‐emission scanning electron microscopy (FE‐SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), ultraviolet–visible (UV–vis) spectroscopy, thermogravimetric analysis (TGA), and Fourier‐transform infrared (FTIR) spectroscopy. XRD patterns show that after polymerization by the in situ intercalative method with ammonium persulfate and 1 M HCl, an increase in the basal spacing from 1.2 to 1.9 nm was observed, signifying that PPy is synthesized between the interlayer spaces of MMT. TEM and SEM micrographs suggest that the coexistence of intercalated MMT layers with the PPy macromolecules. FTIR reveals that there might be possible interfacial interactions present between the MMT clay and PPy matrix. The study also shows that the introduction of MMT clay results in thermal stability improvement of the PPy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2279–2285, 2008     

Synthesis of polybenzoxazine/clay nanocomposites by in situ thermal ring‐opening polymerization using intercalated monomer

A new class of polybenzoxazine/montmorillonite (PBz/MMT) nanocomposites has been prepared by the in situ polymerization of the typical fluid benzoxazine monomer, 3‐pentyl‐5‐ol‐3,4‐dihydro‐1,3‐benzoxazine, with intercalated benzoxazine MMT clay. A pyridine‐substituted benzoxazine was first synthesized and quaternized by 11‐bromo‐1‐undecanol and then used for ion exchange reaction with sodium ions in MMT to obtain intercalated benzoxazine clay. Finally, this organomodified clay was dispersed in the fluid benzoxazine monomers at different loading degrees to conduct the in situ thermal ring‐opening polymerization. Polymerization through the interlayer galleries of the clay led to the PBz/MMT nanocomposite formation. The morphologies of the nanocomposites were investigated by both X‐ray diffraction and transmission electron microscopic techniques, which suggested the partially exfoliated/intercalated structures in the PBz matrix. Results of thermogravimetric analysis confirmed that the thermal stability and char yield of PBz nanocomposites increased with the increase of clay content. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Evaluation of ammonium terminated PMMA as compatibilizers for monomer casting polyamide6/clay nanocomposites

The compatibilization effects provided by ammonium terminated PMMA(PMMA‐t‐NH₃⁺) on monomer casting polyamide6 (MCPA6)/clay(pristine sodium montmorillonite) nanocomposites were studied in this article. PMMA‐t‐NH₃⁺ used in this study was prepared by radical polymerization using 2‐aminoethanethiol hydrochloride as chain transfer agent. MCPA6/clay/PMMA‐t‐NH₃⁺ nanocomposites were prepared by in situ anionic ring‐opening polymerization of ε‐caprolactam. X‐ray diffraction and transmission electron microscopy plus rheological measurement were used to characterize those nanocomposites. The results indicated that PMMA‐t‐NH₃⁺ would be a good compatibilizer for this system. With PMMA‐t‐NH₃⁺ content increasing, a better dispersion of clay was successfully achieved in the MCPA6 matrix. Furthermore, analysis using differential scanning calorimetry indicated that well dispersed clay layers limited the mobility of the MCPA6 molecule chains to crystallize, reduce the crystalline degree, and favor the formation of the γ‐crystalline form of the MCPA6 matrix. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1802–1810, 2008     

Effect of process variables on mechanical properties of polyurethane/clay nanocomposites

This paper addresses the effects of operating variables on mechanical properties of polyurethane/clay nanocomposites including tensile strength, abrasion resistance, and hardness. The variables were prepolymer type, clay cation, clay content, and prepolymer–clay mixing time. The experiments were carried out based on the design of experiments using Taguchi methods. The nanocomposites were synthesized via in situ polymerization starting from two different types of prepolymers (polyether‐ and polyester‐types of polyol reacted with toluene diisocyanate), and methylene‐bis‐ortho‐chloroanilline (MOCA) as a chain extender/hardener. Montmorillonite with three types of cation (Na⁺, alkyl ammonium ion, and MOCA) were examined. Among the parameters studied, prepolymer type and clay cation have the most significant effects on mechanical properties. Polyester nanocomposites showed larger improvements in mechanical properties compared to polyether materials due to higher shear forces exerted by polymer matrix on clay aggregates during polymer–clay mixing. The original MMT with Na⁺ cation results in weak improvements in mechanical properties compared to organoclays. It is observed that the stress and elongation at break, and abrasion resistance of the nanocomposite samples can be optimized with 1.5% of clay loading. The morphology and chemical structure of the optimum sample were examined by X‐ray diffraction and FT‐IR spectroscopy, respectively. Copyright © 2009 John Wiley & Sons, Ltd.