Correlation between rheological,electrical, and microstructure characteristics in polyethylene/aluminum nanocomposites

Polyethylene (PE)/aluminum (Al) nanocomposites with various filler contents were prepared by a solution compounding method. We investigated the influence of the surface modification of Al nanoparticles on the microstructure and physical properties of the nanocomposites. The silane coupling agent octyl‐trimethoxysilane was shown to significantly increase interfacial compatibility between the polymer phase and Al nanoparticles. Rheological percolation threshold values were determined by analyzing the improvement in storage modulus at low frequencies depending on the Al loadings. Lower percolation threshold values were obtained for the composites prepared with the original nanoparticles than those prepared with the silane‐modified Al nanoparticles. A strong correlation between the time and concentration dependences of dc conductivity and rheological properties was observed in the different nanocomposite systems. The rheological threshold of the composites is smaller than the percolation threshold of electrical conductivity for both of the nanocomposite systems. The difference in percolation threshold is understood in terms of the smaller particle–particle distance required for electrical conduction when compared with that required to impede polymer mobility. It was directly shown by SEM characterization that the nanoparticle surface modification yielded better filler dispersion, as is consistent with our rheological and electrical analysis. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2143–2154, 2008     

Rheology,electrical conductivity,and the phase behavior of cocontinuous PA6/ABS blends with MWNT: Correlating the aspect ratio of MWNT with the percolation threshold

Multiwalled carbon nanotubes (purified, p‐MWNT and ～ NH₂ functionalized, f‐MWNT) were melt‐mixed with 50/50 cocontinuous blends of polyamide 6 (PA6) and acrylonitrile–butadiene–styrene in a conical twin‐screw microcompounder to obtain conductive polymer blends utilizing the conceptual approach of double‐percolation. The state of dispersion of the tubes was assessed using AC electrical conductivity measurements and melt‐rheology. The rheological and the electrical percolation threshold was observed to be ～ 1–2 wt % and ～ 3–4 wt %, respectively, for blends with p‐MWNT. In case of blends with f‐MWNT, the rheological percolation threshold was observed to be higher (2–3 wt %) than p‐MWNT but the electrical percolation threshold remained almost same. However, the absolute values were significantly lower than blends with p‐MWNT. In addition, significant refinement in the cocontinuous morphology of the blends with increasing concentration of MWNT was observed in both the cases. Further, an attempt was made to understand the underlying concepts in relation to cocontinuous morphologies that how the geometrical percolation threshold which adversely suffered because of the attrition of tubes under prolonged shear contributed further in retaining the rheological percolation threshold. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1619–1631, 2008     

Investigation of clay modifier effects on the structure and rheology of supercritical carbon dioxide‐processed polymer nanocomposites

Superior property enhancements in polymer–clay nanocomposites can be achieved if one can significantly enhance the nanoclay dispersion and polymer–clay interactions. Recent studies have shown that nanoclays can be dispersed in polymers using supercritical carbon dioxide (scCO₂). However, there is need for a better understanding of how changing the clay modifier affects the clay dispersability by scCO₂ and the resultant nanocomposite rheology. To address this, the polystyrene (PS)/clay nanocomposites with “weak” interaction (Cloisite 93A clay) and “strong” interaction (Cloisite 15A clay) have been prepared using the supercritical CO₂ method in the presence of a co‐solvent. Transmission electron microscopy images and small‐angle X‐ray diffraction illustrate that composites using 15A and 93A clays show similar magnitude of reduction in the average tactoid size, and dispersion upon processing with scCO₂. When PS and the clays are coprocessed in scCO₂, the “dispersion” of clays appears to be independent of modifier or polymer–clay interaction. However, the low‐frequency storage modulus in the scCO₂‐processed 15A nanocomposites is two orders of magnitude higher than that of 93A nanocomposites. It is postulated that below percolation (solution blended composites), the strength of polymer–clay interaction is not a significant contributor to rheological enhancement. In the scCO₂‐processed nanocomposites the enhanced dispersion passes the percolation threshold and the interactions dictate the reinforcement potential of the clay–polymer–clay network. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 823–831, 2010     

Electrical and melt rheological characterization of PC and co‐continuous PC/SAN blends filled with CNTs: Relationship between melt‐mixing parameters,filler dispersion,and filler aspect ratio

Electrical and melt rheological properties of melt‐mixed polycarbonate (PC) and co‐continuous PC/poly(styrene–acrylonitrile) (SAN) blends with carbon nanotubes (CNTs) are investigated. Using two sets of mixing parameters, different states of filler dispersion are obtained. With increasing CNT dispersion, an increase in electrical resistivity near the percolation threshold of PC–CNT composites and (PC + CNT)/SAN blends is observed. This suggests that the higher mixing energies required for better dispersion also result in a more severe reduction of the CNT aspect ratio; this effect was proven by CNT length measurements. Melt rheological studies show higher reinforcing effects for composites with worse dispersion. The Eilers equation, describing the melt viscosity as function of filler content, was used to fit the data and to obtain information about an apparent aspect ratio change, which was in accordance with measured CNT length reduction. Such fitting could be also transferred to the blends and serves for a qualitatively based discussion. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 79–88     

Preparation and Rheological Characterization of Polymer Nanocomposites Based on Expanded Graphite

A new type of conductive filler, namely expanded graphite (EG), was used to prepare novel nanocomposites. The EG was incorporated into several rather different polymers, specifically polycarbonate (PC), low‐density polyethylene (LDPE), isotactic polypropylene (PP), and polystyrene (PS), using melt mixing in a small‐scale DACA‐Microcompounder. The EG content was varied between 1 and 20 wt%. The rheological properties and morphologies of the nanocomposites were characterized by melt rheology and scanning electron microscopy (SEM), respectively. The melt‐state linear viscoelastic properties were investigated using an ARES rheometer, with the measurements performed in the dynamic mode at various temperatures over a wide range of frequencies. Addition of the EG increased the linear dynamic moduli and melt viscosity of the materials. Up to a certain critical concentration of EG, the materials exhibited a simple liquid‐like behavior. Above this concentration, however, significant changes in the frequency dependences of the moduli and viscosity were observed. In addition, the moduli showed a liquid‐solid transition resulting in a second plateau in the low frequency‐regime, and the complex viscosity revealed shear‐thinning behavior. Specific values of this percolation concentration were found to be at around 4 wt% in the case of PC/EG, 9 wt% for PP/EG and PS/EG, and 12 wt% for PE/EG. This critical concentration was correlated to a network‐like structure formed through interactions between the EG platelets and the polymers. The extent of these complications was found to vary from polymer to polymer, presumably due to different degrees of EG exfoliation and dispersion arising from different EG‐polymer interactions and from variable shearing forces dependent on the polymer viscosities. The formation of network‐like structures is very sensitively displayed using van Gurp‐Palmen plots, which are most suitable for identifying “rheological percolation” in our investigated systems.     

Multi walled carbon nanotubes induced viscoelastic response of polypropylene copolymer nanocomposites: Effect of filler loading on rheological percolation

Polypropylene random copolymer nanocomposites having 0.2–7.0 vol% multi-walled carbon nanotubes (MWCNTs) were prepared via melt processing. Transmission electron microscopy (TEM) was employed to determine the nano scale dispersion of carbon nanotubes. Linear viscoelastic behavior of these nanocomposites was investigated using parallel plate rheometry. Incorporation of carbon nanotubes in the polymer matrix resulted in higher complex viscosity (η*), storage (G′) and loss modulus (G″) as compared to neat polymer, especially in the low-frequency region, suggesting a change from liquid to solid-like behavior in the nanocomposites. By plotting storage modulus vs. carbon nanotube loading and fitting with a power law function, the rheological percolation threshold in these nanocomposites was observed at a loading of ∼0.27 vol% of MWCNTs. However, electrical percolation threshold was reported at ∼0.19 vol% of MWCNTs loading. The difference in the percolation thresholds is understood in terms of nanotube connectivity with nanotubes and polymer chain required for electrical conductivity and rheological percolation.     

Rheological and Structure Investigation of Melt Mixed Multi-Walled Carbon Nanotube/PE Composites

In this study a series of melt mixed multi-walled carbon nanotube (MWNT)/Polyethylene composites with several carbon nanotube (CNTs) concentrations were investigated. A good dispersion of the nanotubes in the matrix was seen using scanning electron microscopy. Melt rheological measurements in dynamic mode were used to estimate the percolation state of the CNTs within the polymer and to provide information about the structure of the CNT/polymer composites. The effect of nanotubes on the non-isothermal crystallization behaviour of the nanocomposites was also studied by differential scanning calorimetry.     

Effect of interaction between poly(ethylene terephthalate) and carbon nanotubes on the morphology and properties of their nanocomposites

Poly(ethylene terephthalate) (PET) nanocomposites were prepared by melt‐extruding mixtures of PET and functionalized multiwalled carbon nanotubes (MWNTs) with some interaction with PET molecules. For the functionalization of MWNTs, benzyl isocyanate and phenyl isocyanate with different molecular flexibility were employed on the surface of the MWNTs via chemical modification, respectively. The reaction for functionalization of MWNTs was confirmed by FTIR and transmission electron microscopy (TEM) measurements. TEM observations indicated that both benzyl and phenyl isocyanate groups covered the surface of the MWNTs after functionalization. The PET nanocomposites containing isocyanate groups showed improved mechanical properties, including the tensile strength and tensile modulus, compared with those with pristine and acid‐treated nanotubes. These improvements were ascribed to π–π interactions between the aromatic rings of PET molecules and the isocyanate group in MWNTs. The functionalized MWNTs showed a better dispersion of carbon nanotubes in the matrix polymer and a different fractured cross‐section morphology in scanning electron microscope measurements relative to the pristine MWNTs. The crystallinity of the functionalized MWNT‐PET nanocomposites was significantly higher than that of the pristine and acid‐treated MWNTs. FTIR results indicated that the presence of carbon nanotubes induced trans‐conformation of PET chains, and trans conformation was particularly dominant in PET composites incorporating MWNT‐phenyl. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 900–910, 2008     

Poly(lactic acid) composites with poly(lactic acid)‐modified carbon nanotubes

This work reports the study of the effect of chemical functionalization of carbon nanotubes on their dispersion in poly(lactic acid). The nanotubes were functionalized by the 1,3‐dipolar cycloaddition reaction, generating pyrrolidine groups at the nanotube surface. Further reaction of the pyrrolidine groups with poly(lactic acid) was studied in solution and in the polymer melt. The former involved refluxing the nanotubes in a dimethylformamide/polymer solution; the latter was carried out by direct melt mixing in a microcompounder. The carbon nanotubes collected after each process were characterized by thermogravimetry and by X‐ray photoelectron spectroscopy, showing evidence of polymer bonded to the nanotube surface only when the reaction was carried out in the polymer melt. The composites with polymer modified nanotubes present smaller average agglomerate area and a narrower agglomerate area distribution. In addition, they show improved tensile properties at low CNT concentration and present lower electrical resistivity. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3740–3750     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Poly(phenylene sulfide) magnetic composites. I. Relations of percolation between rheology,electrical, and magnetic properties

Poly(phenylene sulfide)/ferrosoferric oxide composites (PPS/Fe₃O₄) with various loading levels were prepared by melt compounding. The microstructure of composites was investigated using SEM and XRD. The rheological, electrical and magnetic properties were characterized respectively by the parallel plate rheometer, high resistance meter, and magnetometer. The results reveal that the Fe₃O₄ particles are well dispersed in the PPS matrix due to their nice affinity, which results in a weak strain overshoot at large amplitude oscillatory level. Both the rheological and the electrical responses of the composites show a typical percolation behavior. But the rheological percolation presents lower threshold (< 40 wt %) than that of electrical percolation (～ 50 wt %), which is attributed to the difference structure of the percolation network. The magnetic response, however, shows good linear relation with Fe₃O₄ loadings, indicating that the physical percolation has little influence on the magnetic properties. This is mainly due to the yielded long‐range magnetic interactions among Fe₃O₄ particles in the applied field, which are far stronger than those nonmagnetic physical interactions accounting for percolation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 233–243, 2008     

Influence of talc with different particle sizes in melt‐mixed LLDPE/MWCNT composites

Linear low‐density polyethylene (LLDPE) was melt‐mixed with multiwalled carbon nanotubes (MWCNTs) and varying amounts of three different kinds of talc (phyllo silicate), each with a different particle size distribution, to examine the effect of these filler combinations with regards to the electrical percolation behavior. The state of the filler dispersion was assessed using transmission light microscopy and electron microscopy. The use of talc as a second filler during the melt mixing of LLDPE/MWCNT composites resulted in an improvement in the dispersion of the MWCNTs and a decrease of the electrical percolation threshold. Talc with lower particle sizes showed a more pronounced effect than talc with larger particle sizes. However, the improvement in dispersion was not reflected in the mechanical properties. Modulus and stress values increase with both, MWCNT and talc addition, but not in a synergistic manner. The crystallization behavior of the composites was studied by differential scanning calorimetry to determine its potential influence on the electrical percolation threshold. It was found that the crystallinity of the matrix increased slightly with the addition of talc but no further increments were observed with the incorporation of the MWCNTs. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1680–1691     

Effect of elongational flow on morphology and properties of polymer/CNTs nanocomposite fibers

Carbon nanotubes (CNTs) have been attracting increasing interest for the fabrication of polymer‐based nanocomposites because of their excellent properties. Traditional methods for the preparation of polymer/CNTs nanocomposites are in situ polymerization, solution blending, and melt mixing. The achievement of a good CNT dispersion and a percolation network is important in order to obtain better mechanical and electrical properties. However, the rheological behavior of polymer/CNTs systems, in particular regarding the extensional flow, has not been much investigated so far. In this work we present, for the first time, rheological data in non‐isothermal extensional flow and an investigation on the effect of the extensional flow upon the final properties of several polymer/CNTs systems was carried out as well. Extensional flow led to higher mechanical properties and higher melt strength, but only a slightly reduced breaking stretching ratio. This result could be particularly interesting in the view of potential industrial applications such as film blowing and spinning. Morphological analyses also showed higher degrees of dispersion and variation in the CNTs final dimensions. Copyright © 2010 John Wiley & Sons, Ltd.     

Positive Temperature Coefficient Characteristics of Multi-walled Carbon Nanotube Filled Polyvinylidene Fluoride Nanocomposites

Composites of polyvinylidene fluoride (PVDF) and multi-wall carbon nanotubes (MWNT) were prepared by a melt mixing process. Temperature dependence of electrical properties of the nanocomposites was investigated for composites containing different amounts of MWNT. An obvious positive temperature coefficient was observed. It was found that resistivity of the composites was decreased with increasing MWNT content and the electrical percolation threshold was formed at 3 wt% MWNT, which were caused by the formation of conductive chains in the composites. The mechanism of the positive temperature coefficient behavior of the nanocomposites is discussed. The rheological results showed that the materials experience a fluid–solid transition at the composition of 2 wt%, beyond which a continuous MWNT network forms throughout the matrix leading to a percolated network structure, which further indictes the nanotubes were dispersed uniformaly, in the PVDF matrix.     

Blends of carbon blacks and multiwall carbon nanotubes as reinforcing fillers for hydrocarbon rubbers

The reinforcement of a styrene‐butadiene rubber (SBR) by single fillers—carbon black (CB) or multiwall carbon nanotubes (MWNTs)—or by mixtures of CB and MWNTs, is investigated. The morphologies, mechanical and electrical properties of the composites, are analyzed. A significant improvement in the tensile properties is observed for samples containing a dual phase. Using atomic force (AFM) and transmission electron (TEM) microscopies, we demonstrate that the double loading improves the dispersion of the nanotubes in SBR. Electrical measurements show lower resistivity and a lower percolation threshhold for composites containing blends of fillers, which provides further evidence of better dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 46: 1939–1951, 2008     

Preparation,Micro-Patterning and Electrical Characterization of Functionalized Carbon-Nanotube Polydimethylsiloxane Nanocomposite Polymer

Summary : We present the preparation, improved micro-patterning, and electrical property characterization of COOH- functionalized mutli-walled carbon nanotube (MWCNT) and polydimethylsiloxane (PDMS) conductive nanocomposite polymers that can be employed for lab on a chip applications. The nanocomposites are prepared by mixing functionalized MWCNTs into an uncured PDMS matrix and employing high frequency ultrasonics (∼ 42-50 kHz) using a horn tip probe. The prepared nanocomposites are micromolded using soft lithography techniques down to a feature size of 25 µm against a micropatterned SU-8 polymer master. An array of peg like microstructures have been fabricated with a radii of 25 µm and height of 100 µm, that are embedded on a non-conductive PDMS substrate using novel and improved fabrication techniques. The percolation threshold of the prepared nanocomposite is achieved at 1.5 weight percentage (wt.%) of COOH- functionalized MWCNT in the PDMS matrix. Resistivity levels at 2 wt.% of functionalized MWCNTs are 62 Ω-cm or better, which is an improvement over our previously reported nanocomposite resistivity value of 100 Ω-cm at 2 wt.% of nonfunctionalized MWCNT's in a PDMS matrix. The nanocomposites also have fairly uniform dispersion and no agglomeration of COOH- functionalized MWCNT as shown by SEM analysis. Furthermore, the nanocomposites show a negative temperature coefficient of resistivity (NTCR), making them ideal candidates for micropatternable temperature microsensors for lab on a chip systems.     

Effects of thermal volume expansion on positive temperature coefficient effect for carbon black filled polymer composites

Polymeric positive temperature coefficient (PTC) materials have been prepared by incorporating carbon black (CB) into two different polymer matrices, crystalline high density polyethylene (HDPE) and amorphous polystyrene (PS). The effects of thermal volume expansion on the electrical properties of conductive polymer composites were studied. The volume fraction of conductive particles behaves like a switch from insulator to conductor in the polymeric PTC composite. Our mathematical model and experimental model have proved that the abrupt resistivity increase at PTC transition range and at the percolation curve close to the critical volume fraction for both polymeric PTC composites have the same conductive mechanism. The thermal expansion is one of the key factors responsible for the PTC effect and can be seen by comparing the PTC transition curves from model predictions and experiment. Furthermore, the model predicts PTC curves of CB/PS composite more successfully than it does for the CB/HDPE composite, and the reasons for this are also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3078–3083, 2007     

Shear‐induced clay dispersion in HDPE/PEgMA/organoclay composites as studied via real‐time rheological method

In current study, a real‐time rheological method was used to investigate the intercalation and exfoliation process of clay in high‐density polyethylene/organoclay (HDPE/OMMT) nanocomposites using maleic anhydride grafted polyethylene (PEgMA) as compatibilizer. To do this, a steady shear was applied to the original nonintercalated or slightly intercalated composites prepared via simple mixing. The moduli of the composites were recorded as a function of time. The effect of matrix molecular weight and the content of compatibilizer on the modulus were studied. The role of the compatibilizer is to enhance the interaction between OMMT and polymer matrix, which facilitates the dispersion, intercalation, and exfoliation of OMMT. The matrix molecular weight determines the melt viscosity and affects the shear stress applied to OMMT platelets. Based on the experimental results, different exfoliation processes of OMMT in composites with different matrix molecular weight were demonstrated. The slippage of OMMT layers is suggested in low‐molecular weight matrix, whereas a gradual intercalation process under shear is suggested in high‐molecular weight matrix. Current study demonstrates that real‐time rheological measurement is an effective way to investigate the dispersion, intercalation, and exfoliation of OMMT as well as the structural change of the matrix. Moreover, it also provides a deep understanding for the role of polymer matrix and compatibilizer in the clay intercalation process. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 302–312, 2010     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Boehmite nanorod‐reinforced‐polyethylenes and ethylene/1‐octene thermoplastic elastomer nanocomposites prepared by in situ olefin polymerization and melt compounding

Nanocomposites of polyethylene (HDPE) and poly(ethylene‐co‐1‐octene) thermoplastic elastomers, both containing boehmites with variable sizes, shapes, and aspect ratios (1–20), were prepared by means of in situ olefin polymerization and melt compounding. The in situ olefin polymerization in the presence of boehmite nanorods afforded nanocomposites containing 4–8 wt % of boehmite. In an alternative process, the in situ olefin polymerization was used to produce polyolefins with high boehmite content of 50 wt % as masterbatches for polyolefin melt compounding with ethylene homo‐ and copolymers. The addition of the boehmite nanofillers improved the stiffness without sacrificing high elongation at break. The stiffness, as expressed by Young's modulus, increased with increasing boehmite aspect ratio. In case of thermoplastic elastomer nanocomposites the increase of stiffness was accompanied by a simultaneous increase of elongation at break. According to transmission electron microscopy (TEM), fine dispersion of the polar boehmite nanorods and nanoplatelets within the nonpolar hydrocarbon polymer matrix was obtained without requiring the addition of special dispersing agents or functionalized polyolefin compatibilizers. The comparison of melt compounding of polyethylene with boehmites or polyethylene/boehmite masterbatches revealed that compounding of masterbatches prepared by in situ polymerization filling afforded much finer and more uniform nanoboehmite dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2755–2765, 2008