Influence of Cr2O3 on the Structure and Property of Mg-Al Spinel Synthesized by Waste Slag in Aluminum Factory

Via the solid phase reaction, Mg-Al spinel has been synthesized by using industrial waste slag from aluminum factory, basic magnesium carbonate and a little amount of clay as the main raw materials. The influences of Cr2O3 mineralizer on crystalline structure, micro-morphology and properties of synthesized Mg-Al spinel are discussed. The synthesized product was characterized by using XRD and SEM, and the relative contents of each crystalline phase are calculated by relevant analytical software such as Philips plus, Rietveld quantification and so on. The experimental results show that a certain amount of Cr2O3 is helpful to the formation of Mg-Al spinel, and when the addition of Cr2O3 is 2.0%, Mg-Al spinel in the system exists in the form of solid solution (Mg0.68Al0.32)(Al0.84Mg0.16)2O4 whose content is the highest reaching 91%. Then the corresponding indexes of each property are as follows: water absorption 3.0%, apparent porosity 9.8%, bulk density 3.36 g·cm-3, and flexural strength 83.32 MPa. Therefore, we can confirm that the optimum addition of Cr2O3 mineralizer is 2.0%.     

Preparation and Crystallization of Magnetic Glass-Ceramics from the Residues after Sulfur Release and Iron Recovery from Copper Ore Tailings with Varied CaO Content

To comprehensively reuse copper ore tailings (COT), the fabrication of glass-ceramics by the direct sintering method was investigated, where the residues after sulfur release and iron recovery from copper ore tailings were used as raw materials. The effect of the CaO added on the fabrication of glass-ceramics was emphasized. After analysis of chemical composition and thermodynamics, crystallization kinetics were analyzed by Differential Scanning Calorimetry (DSC) and fitted to the Kissinger equation. The crystal phase and microstructure of sintered glass-ceramics heated between 1080 °C and 1100 °C were estimated by X-Ray diffraction analysis (XRD) and Scanning Electron Microscopy (SEM), respectively. Furthermore, the effects of the addition of CaO on the properties of the sintered glass-ceramics have been discussed. The results showed that the magnetic glass-ceramics were sintered by the residues successfully, the color of which was lighter than that of glass-ceramics sintered by raw materials before iron recovery. According to the XRD analysis, hedenbergite, wollastonite and sekaninaite were formed with traces of maghemite and quartz. In terms of crystallization kinetics and sintering results, a decrease in the activation energies of crystallization and in sintering temperature were observed for an increase in the addition of CaO of up to 10 wt.%. Moreover, the properties of the sintered glass-ceramics, including bulk density, linear shrinkage and flexural strength, were enhanced, while water absorption and true density were reduced with the increase of the amount of CaO added.     

Crystallization of spodumene-diopside in the las glass ceramics with CaO and MgO addition

Crystallization, morphology and mechanical properties of a spodumene-diopside glass ceramics with adding different amount of CaO and MgO in Li₂O-Al₂O₃-2SiO₂ were investigated. With CaO and MgO addition, the crystallization temperature (T _p) decreased, the value of Avrami constant (n) decreased from 3.2±0.3 to 1.4±0.2, the activation energy (E) increased from 299±3 kJ mol⁻¹ to 537±5 kJ mol⁻¹. The crystalline phases precipitated were h-quartz solid solution, β-spodumene and diopside. The mechanism of crystallization of the glass ceramics changed from bulk crystallization to surface crystallization. The grain sizes and thermal expansion coefficients increased while flexural strength and fracture toughness of the glass-ceramics increased first, and then decreased. The mechanical properties were correlated with crystallization and morphology of glass ceramics.     

含氟CaO-P2O5-SiO2-Na2O-B2O3玻璃陶瓷的制备及性能表征

采用溶胶-凝胶法制备CaO-P₂O₅-SiO₂-Na₂O-B₂O₃体系前驱体粉末,用CaF₂替代部分CaO再次制备前驱体粉末。 通过TG-DSC分析确定结晶温度为865 ℃,经过热处理获得主晶相为Na₆Ca₃Si₆O₁₈的玻璃陶瓷。 通过X射线衍射(XRD)、傅里叶红外光谱(FTIR)、扫描电子显微镜(SEM)等技术手段及体外生物活性实验分析玻璃陶瓷的显微结构及性能。 结果表明,CaF₂的加入能提高玻璃陶瓷的体积密度、抗折强度和弹性模量,并且不会破坏玻璃陶瓷的生物活性。     

Crystallization mechanism and microstructure evolution of Li2O–Al2O3–SiO2 glass-ceramics with Ta2O5 as nucleating agent

Li₂O–Al₂O₃–SiO₂ glass-ceramics were prepared with Ta₂O₅ as nucleating agent, the crystallization mechanism and microstructure evolution were investigated by DTA, XRD, and SEM technologies. With increasing amount of Ta₂O₅ from 2 to 6 mol%, the crystallization activation energy decreased from 297.73 to 218.66 kJ mol^?1, while the crystallization index increased from 1.76 to 3.39. In addition, the cluster of dendritic crystals and lamellar structure obtained in T-2 glass-ceramics indicated a typical two-dimensional crystallization mechanism, and the formation of spherical β-quartz solid solution in T-4 specimens, with average size of 50–70 nm, was mainly due to bulk crystallization mechanism. It was considered that Ta₂O₅ promoted the nucleation and crystallization of LAS glass by precipitating the crystalline precursor phase of Ta₂O₅, which acted as nuclei for the subsequent crystal growth. Eventually, the diffusion and crystallization process, microstructure morphology, as well as the secondary grain growth were also investigated.     

P2O5对Li2O-SiO2-Al2O3-K2O-ZnO体系微晶玻璃析晶性能的影响

采用差热分析、X射线衍射及扫描电镜分析手段研究了P₂O₅对Li₂O-SiO₂-Al₂O₃-K₂O-ZnO体系牙科微晶玻璃析晶性能的影响, 并确定了P₂O₅的最适含量. 结果发现P₂O₅是该玻璃体系的有效成核剂, 未添加P₂O₅的玻璃体系成核密度低, 热处理后不能形成微晶体, 且主晶相为硅酸锂; 添加P₂O₅使玻璃在热处理后形成以二硅酸锂为主晶相的微晶玻璃. 该玻璃体系中添加4.5 wt%的P₂O₅可以得到较高体积含量和理想显微结构的牙科二硅酸锂微晶玻璃. P₂O₅含量为6 wt%的基质玻璃发生乳浊, 呈不透明的乳白色.     

Preparation of core-shell CaCO3 capsules via Pickering emulsion templates

Micron size and food grade pristine CaCO(3) particles were used to stabilize an oil in water Pickering emulsion. The particles also acted as nucleation sites for the subsequent crystallization of CaCO(3) with the addition of CaCl(2) and CO(2) gas as precursors. After the controllable crystallization process, a dense CaCO(3) shell with a few microns in thickness was formed. The CaCO(3) shell was proven to be calcite without the presence of crystallization modifiers. The crystallization speed and the shell integrity were controlled by manipulating the addition of CaCl(2) amount during the different crystallization stages; therefore, the homogeneous nucleation in the bulk was almost inhibited, and the heterogeneous nucleation at the oil-water interface on pristine CaCO(3) particles was the main contribution to the growth of the shell. The encapsulated limonene flavor in CaCO(3) capsules showed a prolonged release in neutral water at 85°C, while a burst release at pH 2 water as expected. The method is a simple and scalable process for creating inorganic core-shell capsules and can be used for producing food grade capsules for controlling the flavor release or masking undesirable taste in mouth.     

Zeotype ionic crystal of Cs5[Cr3O(OOCH)6(H2O)3][alpha-CoW12O40].7.5H2O with shape-selective adsorption of water

A polyoxometalate-macrocation ionic crystal of Cs5[Cr3O(OOCH)6(H2O)3][alpha-CoW12O40].7.5H2O (1a) was synthesized by the complexion of an inorganic metal-oxide cluster of [alpha-CoW12O40]6- and a macrocation of [Cr3O(OOCH)6(H2O)3]+. About 50% of the water of crystallization in 1a was desorbed by the evacuation to form phase 1b, and the crystallinity and crystal structure was essentially maintained by the transformation. 1b adsorbed water into the solid bulk but excluded larger alcohols. 1b was easily reusable for the separation of only water in the azeotropic mixture of ethanol and water.     

Sintering behaviors of two porcelainized stoneware compositions using pegmatite and nepheline syenite minerals

Semi-vitreous bodies, with flexural strength of ~78 MPa and water absorption of ~0.4 % for the optimal maturated specimens, were successfully prepared with solid solutions of pegmatite and nepheline syenite, respectively, for the full dense (P) and relatively porous composition (G). Despite the similarity on the bulk chemical composition of the two formulations, it was found that their thermal behaviors were significantly affected by the action of CaO on the flux system considered leading to earlier vitrification of P specimens with high flexural strength as from 1,175 °C. Conversely, the flexural strength of G specimens increases progressively with soaking time and temperature development up to 1,225 °C. The positive action of 5 mass% of CaO in the vitrification range of pegmatite solution, the relative low temperature of maturation of the semi-vitreous matrices, and the results of water absorption allow us to describe the formulations studied to offer promising potential in the production of sustainable and low-cost porcelainized stoneware. The high strength of P at relatively low temperature could be explained by the matrix-strengthening theory, while the extent of crystallization of G could be ascribed to the mullite theory.     

Synthesis and Characterization of High-purity Aluminum Titanate with Water Quenching Method

High-purity aluminum titanate was synthesized via a water quenching method with waste-residue in the aluminum factory and industrial TiO2 as the main raw materials, which belongs to the comprehensive utilization of solid wastes. Compared with the conventional method, it can reduce synthesis temperature, effectively inhibit decomposition and raise the content of AT; the addition of tiny silicon powder can improve the sintering and optimize the properties of AT. The crystalline phase structure and microstructure of each sample were characterized with XRD and SEM methods; the content of each crystalline phase in each sample was confirmed with Rietveld Quantification method; the properties of each sample were also tested. The experimental results showed that No. 4 is the optimum specimen, with the corresponding mass ratio of Al2O3/TiO2 to be 1.27 and the content of AT of 97.2 wt%. The addition of optimum tiny silicon powder is confirmed to be 8wt%; its corresponding bulk density is 2.63 g/cm^3, bending strength is 46.34 MPa, and the retention of one thermal vibration bending strength is 71.5%.     

Three‐dimensional printing of poly(lactic acid) bio‐based composites with sugarcane bagasse fiber: Effect of printing orientation on tensile performance

The cellulose fiber was extracted from the abandoned crop sugarcane bagasse (SCB) by means of chemical treatment methods. Poly(lactic acid) (PLA) bio‐based composites with SCB were prepared through fused deposition modeling (FDM) 3D‐printing technology, and the morphologies, mechanical properties, crystallization properties, and thermal stability of 3D‐printed composites were investigated. Compared with the neat PLA, the incorporation of SCB into PLA reduces the tensile strength and flexural strength of 3D‐printed samples but increases the flexural modulus. The difference in tensile performance and bending performance is that the tensile strength of 3D‐printed samples is best when the SCB content is 6 wt%, while the flexural modulus continuously decreases as the SCB content increases. Furthermore, the effects of various printing methods on the tensile performance of 3D‐printed samples were explored via modifying G‐code of 3D models. The results indicate that the optimum SCB fiber content is identical for all printing methods except method “vertical.” Due to the fibers and molecular chains are oriented to varying degrees with altering raster angle in 3D‐printed samples, the fully oriented sample printed by method “parallel” has a better tensile strength. Besides, SCB exhibits enough high thermal decomposition temperature to meet requirements for melt extrusion processing of PLA composites, and SCB fiber is capable of promoting the crystallization of PLA.     

Phase transformation in spodumene–diopside glass

In situ developments of platelike spodumene–diopside grains were obtained by controlled devitrification of the complex system Li₂O–CaO–MgO–Al₂O₃–SiO₂ glass. The crystallization mechanisms of spodumene–diopside glass were measured by isothermal and non-isothermal processes using classical and differential thermal analysis techniques. The Avrami constant n was 2.0–2.1, indicating two-dimensional crystal growth and platelike grains. The crystalline phases precipitated first were high-quartz_s.s., then transformed to β-spodumene and diopside. The Flexural strength, fracture toughness and thermal shock resistance (in 20°C water) increased from 145 MPa, 1.3 MPa m^1/2, 800°C (pure spodumene) to 197 MPa, 2.9 MPa m^1/2 and 920°C (spodumene–diopside) with low thermal expansion coefficient (from 3∼9·10^–7 to 11.8·10^–7 K^–1). This mean in situ developments of platelike spodumene–diopside grains reinforced the low thermal expansion coefficient glass-ceramics.     

Morphological change during crystallization of thin amorphous solid water films on Ru(0001)

The isothermal crystallization process of thin amorphous solid water (ASW) films on Ru(0001) has been investigated in real time by simultaneously employing helium atom scattering, infrared reflection absorption spectroscopy, and isothermal temperature-programmed desorption. The measurements reveal that the crystallization mechanism consists of random nucleation events in the bulk of the ASW films, followed by homogeneous growth. Morphological changes of the solid water film during crystallization expose the water monolayer just above the substrate to the vacuum during the crystallization process.     

Effect of the Metal Phenylphosphonates on the Nonisothermal Crystallization and Performance of Isotactic Polypropylene

The use of metal phenylphosphonates as efficient nucleating agents (NAs) for isotactic polypropylene (iPP) is reported and a possible structural correlation to the nucleation efficiency is studied. First, three kinds of metal phenylphosphonates are synthesized via reflux method: Ca(C₆H₅PO₃)?2H₂O (CaPPA), Ca(C₆H₅PO₃H)₂ (CaPPA2), and Al(HO₃PC₆H₅)(O₃PC₆H₅)?H₂O (AlPPA2). Then, the nonisothermal crystallization behaviors, mechanical, and optical properties of iPP composites are investigated. Compared to CaPPA2 and AlPPA2, CaPPA exhibits more effective heterogeneous nucleation effect during iPP crystallization. Furthermore, the nucleation efficiency of CaPPA is similar to industrial standard NAs NA‐21 and NA‐11. With the addition of 0.1 wt % CaPPA, the crystallization temperature is enhanced and the parameter F(T) of Mo method is decreased appreciably. Moreover, the flexural modulus, impact strength, and haze values of iPP composites are improved remarkably by introducing CaPPA. The CH/π interaction between polymer and aromatic cleft of CaPPA is considered to facilitate the attachment of iPP chains and subsequent nucleation and crystallization, which is verified by the viscoelastic properties of pure iPP and composites. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 161–173     

氧化钇对高速CBN砂轮用陶瓷结合剂玻璃料性能的影响

在CaO-Al2O3-SiO2(CAS)系统微晶玻璃中引入稀土氧化物Y2O3,制备出用于高速CBN砂轮的微晶玻璃结合剂。结合DTA,XRD,SEM等检测手段,研究了Y2O3的加入对微晶玻璃结合剂微观结构及其性能的影响。结果表明:随Y2O3含量的增加,微晶玻璃结合剂的耐火度降低,流动性增大。当Y2O3含量为0.8%(质量分数)时,钙铝硅系微晶玻璃结合剂具有最佳的力学性能(显微硬度753.26 MPa,抗折强度167.50 MPa,磨耗比1∶8.23)。加入Y2O3会影响玻璃的析晶性能,当加入Y2O3为0.8%时,促进析出新晶相Li2Al2SiO10和β-石英,尺寸大小约为0.2～1μm,其具有致密的微观结构,利于用于作CBN砂轮的结合剂。     

过饱和铝酸钠溶液中氢氧化铝自发成核动力学规律的研究

用电导法和吸光光度法首次对苛性比相同的不同浓度过饱和铝酸钠溶液自发分解过程进行了实时跟踪研究,获得铝酸钠溶解氢氧化铝自发成核动力学方程,探索了H₂O和Na⁺对氢氧化铝自发成核过程的影响.结果表明,过饱和铝酸钠溶液分解为氢氧化铝属化学反应控制过程;H₂O参与了溶液分解过程控制步骤的反应;K⁺和Na⁺等阳离子参与了溶液的重构,但对溶液分解的控制步骤影响不大.     

Dewetting of thin amorphous solid water films and liquid-cubic ice coexistence in droplets studied using infrared-absorption and secondary-ion-mass spectroscopy

The infrared absorption band of decoupled OD stretching vibration (4 mol% HOD in 20-monolayer H 2O) of amorphous solid water is red-shifted and sharpened at around 160 K because of spontaneous nucleation. The crystal grows in a fluidized liquid that forms droplets on a Ni(111) substrate. The shape change and red-shift of a coupled OH band during crystallization are elucidated by a Mie particle scattering model, indicating that nanometer-size droplets are formed preferentially. The spontaneous nucleation at 160 K is bypassed when amorphous solid water is deposited on a crystallized water film; the crystals grow around nuclei at ca. 150 K, resulting in larger crystal grains that do not cause Mie scattering. However, the crystal grains behave like viscous droplets because their morphology changes continuously after the completion of crystallization. The coexisting liquid-like water is indistinguishable from cubic ice in local structure. This behavior resembles that of a quasiliquid formed during premelting.     

Recognition of small polar molecules with an ionic crystal of alpha-Keggin-type polyoxometalate with a macrocation

The complexation of Keggin-type polyoxometalates [alpha-XW12O40]n- (X = P, Si, B, Co), macrocation [Cr3O(OOCH)6(H2O)3]+, and alkali-metal ions forms ionic crystals of Na2[Cr3O(OOCH)6(H2O)3][alpha-PW12O40].16H2O (1a), K3[Cr3O(OOCH)6(H2O)3][alpha-SiW12O40].16H2O (2a), Rb4[Cr3O(OOCH)6(H2O)3][alpha-BW12O40].16H2O (3a), and Cs5[Cr3O(OOCH)6(H2O)3][alpha-CoW12O40].7.5H2O (4a). The space volumes of the ionic crystals decrease in the order of 1a > 2a > 3a > 4a. The water of crystallization in 1a-3a is completely desorbed by evacuation at room temperature, while about 50% of the water of crystallization in 4a is desorbed. The respective 1a-4a after evacuation at room temperature are denoted by 1b-4b, which show the close packing of the constituent ions. The calculated cell volumes per formula decreased in the order of 1b > 2b > 3b > 4b, which would be related to the increase in n. Compound 1b sorbs various < or =C5 polar organic molecules such as 1-butanol, valeronitrile, and methyl propionate. Compound 2b sorbs ethanol, acetonitrile, and methyl formate. Compound 3b sorbs water and methanol, and 4b sorbs only water. Thus, the ionic crystals can discriminate < or =C5 polar organic molecules such as alcohols, nitriles, and esters by one methylene chain, and the decrease in n of [alpha-XW12O40]n- enables the sorption of molecules with the longer methylene chain. The nature of the sorption properties of 1b-4b can be explained by the lattice energy needed for the expansion of 1b-4b. The selective sorption properties of 1b-4b are successfully applied to the separation of mixtures of alcohols, nitriles, esters, and water.     

Research of High Temperature Crystalline Structure and Property Evolution of Magnesium Aluminate Spinel

Magnesium aluminate spinel （MgAl2O4） with high purity has been prepared by using anodized waste slag from aluminum factory and （MgCO3）4Mg（OH）2.5H2O as the main raw materials to discuss the change laws and characteristics of crystalline structure, microstructures and properties. X-ray diffraction （XRD） and scanning electron microscopy （SEM）, together with relevant analysis software, were used to characterize the crystal phases and microstructures so as to get MgAl2O4. Results show that when increasing the holding time the amount of MgAl2O4 increases fwstly and then keeps stable, but bulk density and bending strength increase firstly and then decrease. The best holding time is determined to be 3 h because at this time the corresponding MgAl2O4 content is up to 93%, bulk density 3.23 g·cm^3, apparent porosity 4.6% and bending strength 122.4 MPa.     

超微NaY分子筛的合成(Ⅱ)——添加铝络合剂的影响

NaY分子筛合成体系中添加铝的络合剂(乙二胺四乙酸、柠檬酸和醋酸),可有效地减小分子筛的晶粒尺寸及增加分子筛的晶化速度和SiO2/Al2Oa物质的量比.在添加柠檬酸的合成体系中,考察了柠檬酸的添加量对NaY分子筛晶化行为的影响.发现存在着一个最佳的柠檬酸的添加量范围,即n(柠檬酸)：n(氧化铝)≤2：1,在此范围内,NaY的晶化速率和硅铝比较高,而晶粒尺寸较小.