Fabrication of Chitosan Single‐Component Microcapsules With a Micrometer‐Thick and Layered Wall Structure by Stepwise Core‐Mediated Precipitation

Incubation of CaCO₃ microparticles in chitosan (CS) solution at pH 5.2 and following with ethylenediaminetetraacetic acid disodium salt (EDTA) treatment resulted in CS single‐component microcapsules with an ultra‐thick wall structure. Repeating the incubation caused stepwise increase of wall thickness and finally resulted in CS microcapsules with a layered structure. This unique method is mediated by precipitation of CS on the CaCO₃ particles as a result of pH increase caused by the partial dissolution of CaCO₃. The obtained CS capsules are stable at neutral pH.     

Synthesis of Porous PEG Microgels Using CaCO3 Microspheres as Hard Templates

Porous poly(ethylene glycol) (PEG) microgels of both 17.6 and 8.3 μm in diameter are synthesized via hard templating with calcium carbonate (CaCO₃) microparticles. The synthesis is performed in three steps: loading of PEG macromonomers into CaCO₃ microparticles, crosslinking via photopolymerization, and removal of the CaCO₃ template under acidic conditions. The resulting porous PEG microgels are inverse replicates of their templates as indicated by light microscopy, cryo‐scanning electron microscopy (cryo‐SEM), and permeability studies. Thus this process allows for the straightforward and highly reproducible synthesis of porous hydrogel particles of two different diameters and porosities that show great potential as carriers for drugs or nanomaterials.     

One-step controlled precipitation to fabricate glucose-responsive microcapsules

Advanced multi-compartmental concanavalin A (Con A)/glycogen complex microcapsules incorporated with polymeric micelles were successfully fabricated by a facile, one-step controlled precipitation method. Dropwise addition of Con A solution into glycogen solution results in Con A/glycogen complex precipitates, which are captured by polyethyleneimine-modified CaCO₃ microparticles, forming a continuous shell structure. Removal of the carbonate cores yields hollow capsules of Con A/glycogen complex, which have variable sizes and wall thicknesses under different precipitation conditions. The capsules show molecular-recognizable response to glucose and dextran (M _w, 20 and 40 kDa), leading to breakdown of the capsule structure and release of the incorporated substances such as poly(styrene-b-acrylic acid) micelles.     

Pickering乳滴模板法制备超粒子结构有机/无机杂化微球

Pickering乳滴模板法制备有机/无机杂化的核壳微球越来越引起人们的关注,主要因为该方法制备出的微球具有以无机粒子为壳层的超粒子结构(supracolloidal structure),能够赋予微球独特的功能.胶体粒子在乳滴表面自组装形成有序的球面胶体壳,得到稳定Pickering乳液,固定乳滴表面的胶体粒子来制备核壳结构的微球或者以胶体粒子为壳层的微胶囊(colloidosome).本文综述了我们课题组以Pickering乳滴模板法制备超粒子结构有机/无机杂化微胶囊包括实心微球方面的工作.我们选择具有不同性能、种类的胶体粒子以及具有不同性质和功能的核材料,采用Pickering乳滴模板法,对吸附在乳滴表面的胶体粒子用不同的固定方法制备具有不同结构和性能的微球和微胶囊,利用基于多重Pickering乳液的聚合技术制备双纳米复合的超粒子结构多核聚合物微球.     

Multilayer assembly of hyaluronic acid/poly(allylamine): control of the buildup for the production of hollow capsules

The objective of this work was to investigate the formation of hollow microcapsules composed of hyaluronic acid (HA) and poly(allylamine) (PAH) by layer-by-layer adsorption on CaCO 3 microparticles and subsequent core removal by addition of chelating agents for calcium ions. We found that the molecular weight of HA as well as the HA solution concentration used during deposition are crucial parameters influencing the multilayer structure. Whereas the effect of molecular weight of HA was mainly attributed to the porous structure of the template which allows penetration of polyelectrolytes when their size is below the maximum pore size of the template ( approximately 60 nm), that of the concentration of the HA solution was related to the intrinsic properties of the polysaccharide. Indeed, as shown by quartz crystal microbalance with dissipation monitoring as well as electron microscopy techniques, the latter leads to dense structures for concentrations from five to ten times the critical overlap concentration during adsorption. Such conditions were found to be favorable for the formation of hollow shells. Regarding conditions for core dissolution, we demonstrated the possibility to use either ethylenediaminetetraacetic acid (EDTA) or citric acid as chelating agents. However, in some cases, it was necessary to chemically cross-link the shell to maintain its integrity.     

Fabrication of hollow melamine-formaldehyde microcapsules from microbubble templates

A fabrication method for hollow melamine-formaldehyde microcapsules from microbubble templates is presented. This method is based on the direct encapsulation of microbubbles, and thus does not require a liquid- or solid-core decomposition process. This study determined the conditions for controlling the surface morphology, shell thickness, and diameter distribution of hollow microcapsules. Results showed that the surface morphology of these hollow microcapsules depended on the reaction time, glycine concentration (pH of aqueous continuous phase) and pre-polymer concentration. The capsule shell thickness could be controlled by adjusting the concentration of aniline that had adsorbed on the microbubble surface and reacted with pre-polymer. The capsule diameter depended on the dissolution rate of gases, and the diameter of the hollow microcapsules fabricated from air microbubble templates ranged from 5 to 200 microm.     

Layered microcapsules for daunorubicin loading and release as well as in vitro and in vivo studies

Anti‐cancer drug daunorubicin (DNR) was encapsulated in preformed multilayer microcapsules and was applied in tumor treatment by in vitro cell culture and in vivo animal experiments. The microcapsules were fabricated by an alternate deposition of oppositely charged polysaccharides, i.e. chitosan and alginate onto carboxymethyl cellulose (CMC) doped CaCO₃ colloidal particles in a sequential assembly procedure, followed by crosslinking of the capsule shells with glutaraldehyde (GA) and removal of the templates by disodium ethylenediaminetetraacetic acid (EDTA). The as‐prepared microcapsules showed strong ability to induce the positively charged DNR to deposit into the microcapsule interiors. Confocal microscopy and transmission electron microscopy observed homogeneous distribution of the drug within microcapsules. The loaded DNR could be released again, following a diffusion‐controlled model at the initial stage. In vitro experiments demonstrated that the encapsulated DNR can effectively induce the apoptosis of BEL‐7402 tumor cells, as evidenced by various microscopy techniques after acridine orange (AO), Hoechst 33342, and osmium tetraoxide staining. By seeding the BEL‐7402 hepatoma cells into BALB/c/nu mice, tumors were created for the animal experiments. The results showed that the encapsulated DNR had better efficacy than that of the free drug in terms of tumor inhibition in a 4 week in vivo culture period. Copyright © 2007 John Wiley & Sons, Ltd.     

交联壳聚糖水凝胶填充层状微胶囊的制备与性能

在甲基丙烯酸和乳酸接枝修饰的水溶性壳聚糖(CML)存在下, 合成了尺寸均匀的球形CML杂化碳酸钙微粒. 通过层层组装(LBL)技术在该微粒表面形成了聚苯乙烯磺酸钠(PSS)/聚烯丙基胺盐酸盐(PAH)多层膜, 去除碳酸钙微粒后得到内部含有CML的聚电解质微胶囊. 进一步采用紫外光引发CML聚合, 将CML转化为CML微凝胶, 得到内部填充凝胶的微胶囊. 通过扫描电镜、光学显微镜和透射电镜等技术表征了微胶囊的结构. 与传统的LBL微胶囊不同, 凝胶填充的微胶囊干燥时尺寸收缩, 但仍可保持球形; 再次水化后, 能够膨胀恢复其原有尺寸和形态. 各种具有不同电荷性质、分子量和亲疏水性的染料分子及蛋白质均可有效地装载到微胶囊内.     

Fabrication of hollow spheres of metal oxide using fructose-derived carbonaceous spheres as sacrificial templates

In this report, fructose-derived carbonaceous spheres were utilized as sacrificial templates for the fabrication of metal oxide hollow spheres (MOHSs) by a facile hydrothermal approach. Hollow spheres of a series of crystalline metal oxides (α-Fe₂O₃, Cr₂O₃, Co₃O₄, NiO, and ZnO) have been fabricated, utilizing the metal chloride as the oxide precursors. Heating of an aqueous solution of the metal chloride and fructose to moderate temperature in an autoclave affords a spherical composite consisting of a metal precursor shell sheathing a carbonaceous core. Subsequent removal of the interior carbonaceous cores by thermal treatment through oxidation in air produces free-standing crystalline oxides hollow spheres. The MOHSs were characterized by means of SEM, TEM, XRD, IR spectroscopy, energy dispersive X-ray (EDX) and sorption measurements. The results show convincingly that using fructose as a sacrificial template after application of a hydrothermal synthesis route could be a favourable sacrificial template for the fabrication of various MOHSs.     

Precipitation of carbonates: recent progress in controlled production of complex shapes

The recent progress in carbonate precipitation with complex shapes mainly concerns CaCO₃ due to its importance for industry and biomineralization. Two general morphogenesis approaches were pursued: Either, soluble—predominately polymeric—additives were employed in the precipitation process leading to microparticles with complex shape which are partly even hybrids of two different crystal polymorphs, or macroscopic templates were used as confined reaction environments for precipitation. Despite a considerable amount of work and knowledge gain, the investigation of the structure formation processes with impact on understanding of biomineralization principles still remains a challenge. Nevertheless, some remarkable progress is reported in the areas of template and additive controlled CaCO₃ crystallization as well as its morphogenesis based on mesoscopic transformation which lead to a deeper understanding of the underlying structuration principles.     

Microgel-based engineered nanostructures and their applicability with template-directed layer-by-layer polyelectrolyte assembly in protein encapsulation

A novel strategy for the fabrication of microcapsules is elaborated by employing biomacromolecules and a dissolvable template. Calcium carbonate (CaCO(3)) microparticles were used as sacrificial templates for the two-step deposition of polyelectrolyte coatings by surface controlled precipitation (SCP) followed by the layer-by-layer (LbL) adsorption technique to form capsule shells. When sodium alginate was used for inner shell assembly, template decomposition with an acid resulted in simultaneous formation of microgel-like structures due to calcium ion-induced gelation. An extraction of the calcium after further LbL treatment resulted in microcapsules filled with the biopolymer. The hollow as well as the polymer-filled polyelectrolyte capsules were characterized using confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM), and scanning force microscopy (SFM). The results demonstrated multiple functionalities of the CaCO(3) core - as supporting template, porous core for increased polymer accommodation/immobilization, and as a source of shell-hardening material. The LbL treatment of the core-inner shell assembly resulted in further surface stabilization of the capsule wall and supplementation of a nanostructured diffusion barrier for encapsulated material. The polymer forming the inner shell governs the chemistry of the capsule interior and could be engineered to obtain a matrix for protein/drug encapsulation or immobilization. The outer shell could be used to precisely tune the properties of the capsule wall and exterior. [Diagram: see text] Confocal laser scanning microscopy (CLSM) image of microcapsules (insert is after treating with rhodamine 6G to stain the capsule wall).     

CaCO3 templated micro-beads and -capsules for bioapplications

Porous CaCO₃ vaterite microparticles have been introduced a decade ago as sacrificial cores and becoming nowadays as one of the most popular templates to encapsulate bioactive molecules. This is due to the following beneficial features: i) mild decomposition conditions, ii) highly developed surface area, and iii) controlled size as well as easy and chip preparation. Such properties allow one to template and design particles with well tuned material properties in terms of composition, structure, functionality — the parameters crucially important for bioapplications. This review presents a recent progress in utilizing the CaCO₃ cores for the assembly of micrometer-sized beads and capsules with encapsulated both small drugs and large biomacromolecules. Bioapplications of all the particles for drug delivery, biotechnology, and biosensing as well as future perspectives for templating are addressed.     

Facile preparation of Au nanoparticle-embedded polydopamine hollow microcapsule and its catalytic activity for the reduction of methylene blue

Abstract

Development of novel supported catalysts with high activity and stability is still a challenge. In this study, the Au-polydopamine (Au-PDA) hollow microcapsules with Au nanoparticles embedded into the PDA microcapsule shell have been synthesized through a simple template-induced covalent assembly method, where polystyrene (PS) nanospheres were used as templates to form core/shell structured PS/Au-PDA composites, followed by core removal through tetrahydrofuran etching. Their morphology and composition were characterized by scanning electron microscope (SEM), transmission electron microscope (TEM), Fourier transform infrared spectra (FT-IR), UV-Vis spectrophotometer and X-ray diffraction (XRD), respectively. Results showed that the Au-PDA microcapsules possessed well-fined hollow structure and uniform sizes with inner diameter of about 385?nm, shell thickness of about 30?nm, and Au nanoparticles with diameter of about 17?nm incorporated. The catalytic performance of Au-PDA hollow microcapsules was evaluated through the reduction of methylene blue (MB) dye with NaBH₄ as a reducing agent. Compared to PDA/Au composites with Au nanoparticles loaded on the surface of PDA microspheres, as-prepared Au-PDA hollow microcapsules show good stability and recyclability in the catalytic experiments as the Au nanoparticles were firmly wrapped in PDA matrix, which makes the Au-PDA hollow microcapsules a practicable catalyst candidate for advanced catalytic systems.     

Chitosan-coated hemoglobin microcapsules for use in an electrochemical sensor and as a carrier for oxygen

The article describes the preparation of chitosan-coated hemoglobin (Hb-CS) microcapsules by (a) preparing a CaCO₃ precipitate containing Hb, (b) crosslinking Hb with glutaraldehye, (c) coating the particles with chitosan, and (d) preparing Hb-CS microcapsules by removing the CaCO₃ template with a solution of disodium EDTA. The morphology and electrochemical properties of the Hb-CS microcapsules were investigated by scanning electron microscopy, cyclic voltammetry and electrochemical impedance spectroscopy. An oxygen sensor was obtained by immobilizing the Hb-CS microcapsules on the surface of a glassy carbon electrode (GCE) first modified with gold nanoparticles. The application of Hb-CS microcapsules facilitates electron transfer on the surface of GCE and warrants the integrity and biological activity of Hb. The oxygen sensor, operated best at a working voltage of ?0.335  V (vs. SCE), displays a low limit of detection (30 nM). The Hb-CS microcapsules also are shown to release loaded oxygen to an anaerobic aqueous environment within 300 min.

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Graphical abstract The hemoglobin-chitosan microcapsule shows an excellent ability of electrocatalysis and carrying of oxygen.

     

Matrix polyelectrolyte capsules based on polysaccharide/MnCO₃ hybrid microparticle templates

An efficient strategy for biomacromolecule encapsulation based on spontaneous deposition into polysaccharide matrix-containing capsules is introduced in this study. First, hybrid microparticles composed of manganese carbonate and ionic polysaccharides including sodium hyaluronate (HA), sodium alginate (SA) and dextran sulfate sodium (DS) with narrow size distribution were synthesized to provide monodisperse templates. Incorporation of polysaccharide into the hybrid templates was successful as verified by thermogravimetric analysis (TGA) and confocal laser scanning microscopy (CLSM). Matrix polyelectrolyte microcapsules were fabricated through layer-by-layer (LbL) self-assembly of oppositely charged polyelectrolytes (PEs) onto the hybrid particles, followed by removal of the inorganic part of the cores, leaving polysaccharide matrix inside the capsules. The loading and release properties of the matrix microcapsules were investigated using myoglobin as a model biomacromolecule. Compared to matrix-free capsules, the matrix capsules had a much higher loading capacity up to four times; the driving force is mostly due to electrostatic interactions between myoglobin and the polysaccharide matrix. From our observations, for the same kind of polysaccharide, a higher amount of polysaccharide inside the capsules usually led to better loading capacity. The release behavior of the loaded myoglobin could be readily controlled by altering the environmental pH. These matrix microcapsules may be used as efficient delivery systems for various charged water-soluble macromolecules with applications in biomedical fields.     

Core–Shell LiFePO4/Carbon‐Coated Reduced Graphene Oxide Hybrids for High‐Power Lithium‐Ion Battery Cathodes

Core‐shell carbon‐coated LiFePO₄ nanoparticles were hybridized with reduced graphene (rGO) for high‐power lithium‐ion battery cathodes. Spontaneous aggregation of hydrophobic graphene in aqueous solutions during the formation of composite materials was precluded by employing hydrophilic graphene oxide (GO) as starting templates. The fabrication of true nanoscale carbon‐coated LiFePO₄‐rGO (LFP/C‐rGO) hybrids were ascribed to three factors: 1) In‐situ polymerization of polypyrrole for constrained nanoparticle synthesis of LiFePO₄, 2) enhanced dispersion of conducting 2D networks endowed by colloidal stability of GO, and 3) intimate contact between active materials and rGO. The importance of conducting template dispersion was demonstrated by contrasting LFP/C‐rGO hybrids with LFP/C‐rGO composites in which agglomerated rGO solution was used as the starting templates. The fabricated hybrid cathodes showed superior rate capability and cyclability with rates from 0.1 to 60 C. This study demonstrated the synergistic combination of nanosizing with efficient conducting templates to afford facile Li⁺ ion and electron transport for high power applications.     

Preparation and characterization of polypyrrole/magnetite nanocomposites synthesized by in situ chemical oxidative polymerization

This work describes the preparation and characterization of polypyrrole (PPy)/iron oxide nanocomposites fabricated from monodispersed iron oxide nanoparticles in the crystalline form of magnetite (Fe₃O₄) and PPy by in situ chemical oxidative polymerization. Two spherical nanoparticles of magnetite, such as 4 and 8 nm, served as cores were first dispersed in an aqueous solution with anionic surfactant sodium bis(2‐ethylhexyl) sulfosuccinate to form micelle/magnetite spherical templates that avoid the aggregation of magnetite nanoparticles during the further preparation of nanocomposites. The PPy/magnetite nanocomposites were then synthesized on the surface of the spherical templates. Structural and morphological analysis showed that the fabricated PPy/magnetite nanocomposites are core (magnetite)‐shell (PPy) structures. Morphology of the PPy/magnetite nanocomposites containing monodispersed 4‐nm magnetite nanoparticles shows a remarkable change from spherical to tube‐like structures as the content of nanoparticles increases from 12 to 24 wt %. Conductivities of these PPy/magnetite nanocomposites show significant enhancements when compared with those of PPy without magnetite nanoparticles, in particular the conductivities of 36 wt % PPy/magnetite nanocomposites with 4‐nm magnetite nanoparticles are about six times in magnitude higher than those of PPy without magnetite nanocomposites. These results suggest that the tube‐like structures of 36 wt % PPy/magnetite nanocomposites may be served as conducting network to enhance the conductivity of nanocomposites. The magnetic properties of 24 and 36 wt % PPy/magnetitenanocomposites show ferromagnetic behavior and supermagnetism, respectively. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1291–1300, 2008     

Fabrication and Characterization of Sulfonate‐containing Polystyrene/CaCO3 Core‐shell Nanoparticles

Polystyrene (PSt) seed latex was first prepared via soap‐free emulsion polymerization in the presence of a small amount of methacrylic acid using ammonium persulfate as initiator, and then seeded emulsion polymerization of sodium 4‐styrenesulfonate (NaSS) and St was carried out to synthesize P(St‐NaSS) core latex using 2,2′‐azobisisobutyronitrile as initiator. After that, P(St‐NaSS)/CaCO₃ core‐shell nanoparticles were fabricated by sequentially introducing Ca(OH)₂ aqueous solution and CO₂ gas into the core latex. The morphology of the core and core‐shell nanoparticles was characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM), and the state of CaCO₃ shell was confirmed with high‐resolution scanning transmission electron microscope (HR‐STEM) and selected area electron diffraction (SAED). Results showed that PNaSS chains were successfully grafted onto the PSt seed surface, and length of the PNaSS "hairs" could be modulated by adjusting NaSS amount. Sulfonic groups of the PNaSS hairs served as additives in the formation and stabilization of amorphous CaCO₃(ACC) and prevented ACC from sequent transformation into crystalline states. The amount of the anchored CaCO₃ increased with the growth of PNaSS hair length, and reached 51 wt% (by thermalgravimetric analysis) under the optimal encapsulating temperature of 45°C. Moreover, the forming mechanism of P(St‐NaSS)/CaCO₃ core‐shell nanoparticles was proposed.     

Preparation of raspberry-like silica microcapsules via sulfonated polystyrene template and aniline medium assembly method

Raspberry-like composite particles and microcapsules were prepared with anionic sulfonated polystyrene (PSS) particles as templates and cationic aniline monomer as assembly medium. With the help of the sulfonated microgel shells, aniline and silica particles could not only adsorbed onto template surfaces but also go inward shells and finally form microcapsules with varied silica shell thickness. The sulfonation extent of PSS particles first climbed up and then decreased with sulfonation time due to the competition of sulfonation reaction and PSS chain detachment. The silica content in composite particles and shell thickness of microcapsules followed similar trend with sulfonation extent. The choice of aniline as assembly medium was checked by comparing with methyl methacrylate and [2-(methacryloyloxy) ethyl] trimethylammonium chloride, and it was found that the cationic and water-insoluble properties of aniline are both important for the composite efficiency.     

Formation of Hollow Solid Microparticles during Interaction of Gas with the Substance Present in Solution Microdroplets Transported by Air Flow

The hollow spherical microparticles are formed on mixing of two air flows of microdroplets of solutions of substances A and B (the substance B is readily transported from solution to gas phase) which react to yield a solid substance C, as found by scanning electron microscopy; air flows are obtained using ultrasonic generators. Outer diameter of the hollow microparticles formed is close to that of the microdroplets of the initial solution. The hollow microparticles of hydrazone are obtained by the interaction of droplets of hydrazide solution and formaldehyde entering into gas phase from microdroplets of its acidic aqueous solution. In addition, the hollow microparticles of iron hydroxycholide were obtained by the reaction of FeCl₃ aqueous solution and ammonia entering into gas phase from the microdroplets of its solution. The hollow microparticles presumably of cobalt hydroxynitrate were obtained by the reaction of microdroplets of Co(NO₃)₂ aqueous solution and ammonia. The outer diameter of the hollow particles obtained is equal to 3–10 m, and wall thickness to 2–2.5 m.