Influence of Calcination Procedure on Porosity and Surface Fractal Dimensions of Silica Xerogels Prepared under Different Evaporation Conditions

Silica xerogels were prepared under three different solvent evaporation conditions before gelation and two calcination procedures after aging and drying, using a hydrochloric acid-catalyzed tetraethyl orthosilicate system with acetone as the solvent. The influence of calcination procedures on the percentage porosity and surface fractal dimensions of the resultant xerogels is investigated. The evaluation of percentage porosity and surface fractal dimensions based on field emission gun-scanning electron microscopy indicates that calcination generally causes an increase in percentage porosity and surface fractal dimensions. Calcination at 700 degrees C without an intermediate stay at 600 degrees C leads to larger extent of further condensation that hinders the increase of porosity and surface fractal dimensions, in comparison with calcination with an intermediate stay. The difference in porosity and surface fractal dimensions derived from calcination procedures is also influenced by the solvent evaporation conditions before gelation in preparation of the samples. When the solvent evaporation rate is slower, the difference is slight because further condensation in the resultant finer gel textures proceeds more efficiently. Copyright 2000 Academic Press.     

Evolution of composition and fractal structure of hydrous zirconia xerogels during thermal annealing

The mesostructure of amorphous hydrous zirconia xerogels and the products of their heat treatment was studied for the first time using powder X-ray diffraction and small-angle neutron scattering (SANS). The samples prepared at low and high pH values have fundamentally different phase compositions and structures. The high-temperature annealing of hy drous zirconia xerogels is useful for manufacturing materials with controlled surface fractal dimensions.     

The Evolution of Microstructure in Nonhydrolytic Alumina Xerogels

The effect of drying, aging and thermal treatment of alumina xerogels prepared by the nonhydrolytic route was investigated using SAXS, BET and HR-SEM techniques. The microstructure of the fresh xerogels prepared under different procedures varied drastically, ranging from aerogel-like mass fractals to narrow pore size distribution materials. By variation of the drying conditions the N2-BET surface area was varied from an immeasurable low level up to 600 m2/g. The initial microstructure has a significant influence on the xerogel behaviour during the post-drying heating stage. The ability to produce aerogel-like mass fractal materials from the nonhydrolytic systems is discussed. Finally, a brief theoretical treatment of the drying process of mass fractals is presented as well.     

The Structure Formation of Zirconium Oxide Gels in Alcoholic Solution

Zirconium oxide gels were prepared by controlled hydrolysis and condensation of zirconium-n-propoxide in alcoholic solution. After completion of the gelation the aging and drying of the alcogel was observed in situ by Small and Wide Angle X-ray Scattering experiments at room temperature. The xerogels obtained have been annealed at different temperatures to crystallization. The structural changes were observed by using SAXS and WAXS. Structural models reproducing the experimental WAXS data have been simulated by the reverse Monte Carlo method. A comparison between zirconium oxide xerogels obtained under different thermal treatments was made and evidence was found that thermal treatment at higher temperatures and preparation conditions affect the atomic arrangement of these amorphous gels.     

Mesostructure,fractal properties and thermal decomposition of hydrous zirconia and hafnia

By use of small angle and ultra small angle neutron scattering techniques it was established that amorphous xerogels of hydrous zirconia and hafnia possess fractal properties in a wide range of scales, and the fractal dimension of these materials can be intentionally modified by changing their precipitation pH. It was found that the changes in fractal dimension and specific surface area of hydrous zirconia and hafnia xerogels are governed by the changes in the adsorption of anions onto their surface. It was demonstrated that particle size and specific surface area of ZrO₂ and HfO₂ nanopowders prepared by thermal decomposition of hydrous zirconia and hafnia xerogels depends strongly on the mesostructure and synthesis conditions of these xerogels.     

Porous silicon oxycarbide glasses from organically modified silica gels of high surface area

High surface area alkyl-substituted silica aerogels and xerogels were successfully prepared by sol-gel processing and supercritical drying. The gels were further heat treated in inert atmosphere to temperatures as high as 1000°C. Surface areas and pore structure of the gels and gels pyrolyzed at high temperatures were determined by multipoint BET surface area measurement. The aerogels and xerogels exhibited surface areas of about 1100 m²/g. No significant effect of pH was found on the surface areas of gels in the two step sol-gel process, but gels of low pH showed smaller pore diameter and higher density. Xerogels showed smaller surface area, pore size, and pore volume compared to aerogels. Upon pyrolyzing in inert atmosphere, the surface areas of all the gels decreased with temperature as a result of collapse of micropores and shrinkage of mesopores. Unlike pure silica gel, which loses almost all surface area and densifies at 1000°C, the advantage of the alkyl-substituted gels is that they maintained a high surface area of 400 m²/g at 1000°C.Also with the Department of Agronomy.     

Nanocomposite Gels: New Advanced Functional Soft Materials

Summary: Nanocomposite gels (NC gels) consisting of poly(N-alkylacrylamides) and exfoliated inorganic clay were prepared by in-situ, free-radical polymerization at high yield under mild conditions (near ambient temperature, without stirring). Various shapes and different surface forms of NC gels were readily obtained using corresponding vessels and templates, since NC gels were always mechanically tough. The view that polymer/clay networks are formed in NC gels was supported by dynamic viscoelastic and swelling measurements. The entirely different mechanical properties of NC gels, compared with conventional, chemically-crosslinked hydrogels (OR gels), are discussed on the basis of their network structure. In addition to functions previously reported, NC gels exhibit further interesting characteristics, such as inherent incombustibility, good thermal conductivity, large heat capacity, they can be readily colored and fabricated as foams. NC gels can be utilized as environmentally-friendly, soft materials from the viewpoints of resources and waste, as their primary component is water.     

Early Stages of Crystallization in Gel Derived ZrO2 Precursors

Three different precursor materials giving rise to contrasted nanostructures, xerogels, aerogels and precipitates, are prepared by a sol gel route in the Zrn -propoxide—acetylacetone—water—n-propanol system. Clear homogeneous gels are made by using a proper amount of acetylacetone and water. The gels are dried either by conventional processing (xerogels) or by supercritical evacuation of alcoholic solvent (aerogels). The complexation ratio (R = [acetylacetone]/[Zr(OR)₄]) is the main parameter controlling the size of ZrO₂ primary particles. WhenR = 0 , precipitates are obtained.Xerogels, aerogels and precipitates are characterized and their textures are compared through small angle X-ray scattering measurements. The fractal structure of gels is destroyed by conventional drying and is preserved in aerogels. On the other hand precipitates are described as homogeneous agglomerates of very small primary units.The first crystallization steps are studied by transmission electron microscopy and X-ray diffraction experiments. The contribution of crystallite size and microstrain effects are investigated by Rietveld whole pattern fitting. The crystallization of precipitate powders starts at the agglomerate scale with large crystal like distorted lattices.     

Surfactant Templated Silica Xerogels as Adsorbents for Rhodamine 6G

A series of silica xerogels was synthesized by using TEOS as the silica precursor and a non ionic surfactant Triton X100 (TX100) and a cationic surfactant Hexadecyltrimethylammonium Bromide (CTAB) as templates. The xerogels were synthesized through 2‐way catalysis using ultrasonic radiations for homogeneous mixing of the precursors and template. The surfactant template was later removed through calcination at 550 °C. It was found out that gels having CTAB as the template had higher surface area (612.08 m²/g) than the gels templated by TX100 (539.6 m²/g). High surface area xerogels were used in adsorption experiments for aqueous solutions of Rhodamine 6G (R6G). UV visible spectroscopy was used to find out the concentrations of dye solutions. The adsorption data of both the types of xerogels was found to follow Freundlich's adsorption model pointing towards the possibility of adsorption of the dye molecules on the heterogeneous surface of the adsorbent.     

Effect of vacuum and of strong adsorbed water films on micropore formation in aluminum hydroxide xerogel powders

Aluminum hydroxide gels were washed with water, ethanol, methanol and isopropanol to obtain new gels with different liquid phases that were dried either in air at 120 degrees C or under vacuum at 80 degrees C. Drying in air leads to alcoholic xerogels with BET surface areas larger than the aqueous ones. The effect of the alcoholic groups as substitutes of the hydroxyl ones has been discussed to account for the final size of xerogel crystallites. Drying under vacuum decreases the BET surface of the methanol xerogels, but no micropores are formed in all the alcoholic xerogel matrixes. On the contrary, the vacuum drying process changes significantly the microstructure of the aqueous xerogels. Their BET surface increases by 34 m(2)/g, and micropores are formed within their crystallite aggregates. It has been experimentally shown that these changes are due to a shear transformation that occurs in the boehmite xerogels obtained under vacuum. To discuss these data, the existence of chemical compounds such as AlOOHnH(2)O was postulated. On this ground, a neat analogy between vacuum drying process and vacuum interfacial decomposition reactions of inorganic salts can be drawn. This analogy explains how a state of stresses forms in aqueous xerogel matrix during vacuum drying process.     

Preparation and Characterization of Forsterite (Mg2SiO4) Xerogels

Mg2SiO4 gels were prepared from alkoxide precursors, and the formation of the forsterite crystal phase was studied after heat treatments up to 1200°C. Prehydrolyzed TEOS in solution with 2-methoxyethanol was mixed with Mg(OEt)2, and the solution was hydrolyzed using excess water. The resultant gels were dried at 100°C to form xerogels which were subsequently powdered. These powders were characterized using thermal analysis (DTA and TGA), surface area analysis (BET), X-ray diffraction (XRD) and transmission electron microscopy (TEM).DTA and XRD indicated that forsterite crystallized at 770°C, and by 1000°C the powders were predominantly crystalline. BET gave powder surface areas between 400 and 550 m2 g–1. TEM revealed angular particles with sizes between 0.2 and 2 m. The low temperature of crystallization of forsterite indicates a high degree of intimate mixing between the precursor alkoxides, although XRD indicated some degree of inhomogeneity.     

Thermal evolution of TEOS-Al(secBuO)3-etac mullite gels

Mullite gels have been prepared using tetraethyl orthosilicate and aluminium tri-sec-butoxide chemically modified by ethylacetoacetate as precursors. The hydrolysis conditions are shown to have a very noticeable influence on the evolution of both phase and microstructure of the resulting xerogels. The optimization of thermal treatment allows well crystallized mullite samples with a density more than 90% of the theoretical value after sintering at 1200°C for 4 hours to be obtained.     

Influence of the Drying Technique on the Structure of Silica Gels

In the present research the influence of drying technique on the structural properties of silica gels prepared by different routes was studied. The silica aquagels were obtained by hydrolysis of tetraethylorthosilicate Si(OEt)₄ (TEOS) under base- or acid-catalyzed conditions or by the gelation of SiO₂ sol prepared by the fast hydrolysis of Na₂SiO₃ aqueous solutions in the presence of HCl. The drying techniques employed were freeze-drying as compared to conventional thermal drying at 80°C. Properties of resulting xerogels and cryogels were studied by N₂ adsorption at 77K, DTA and SEM. It was shown that the structural changes during both freeze-drying and conventional drying are strongly influenced by the structure of initial aquagel.     

29Si MAS-NMR Study of Silica Gels and Xerogels: Influence of the Catalyst

Four silica gels were prepared by hydrolysis of tetraethoxysilane (TEOS) in ethanol, using different catalysts: HCl, NaOH, NH₃, and NBu₄F. Nitrogen adsorption-desorption isotherms indicated that the HCl-catalyzed xerogel was purely microporous, whereas the other samples exhibited a very broad distribution of mesopores and a variable amount of micropores. ²⁹Si MAS NMR spectroscopy of the wet gels (before drying) pointed to a low degree of condensation for the HCl-catalyzed gel, and to the presence of unhydrolyzed TEOS monomer in the NaOH-catalyzed gel. Comparison with the ²⁹Si MAS NMR spectra of the xerogels indicated a significant increase of the degree of condensation during the drying procedure (3 hrs at 120°C under vacuum) for the HCl-catalyzed gel.     

Characterization of Alumina Gel Catalysts by Emanation Thermal Analysis (ETA)

Alumina gels made from the metal alkoxide is known to have high catalyst activity for the selective reduction of NO _x by hydrocarbons. It is also reported that the fine structure of the gels effects the activity. In this study, the effect of the preparation method on the fine structure and catalyst activity of the gels was investigated. Monolithic gels were obtained by hydrolysis of Al(sec-C₄H₉O)₃. The wet gels were dried at 90°C (xerogels), supercritically dried (aerogels), or dried after immersion in an ethanol solution of methyltrimethoxysilane (modified xerogels). The changes in the microstructure during heating were discussed using the results of TG-DTA, ETA and N₂ adsorption. The ETA curves show the ²²⁰Rn-release rate, E, of the samples, previously labelled with ²²⁸Th and ²²⁴Ra, during heating. The decrease in E of the xerogel at temperatures higher than 400°C indicates a gradual decrease in the surface area and porosity. A remarkable decrease in the BET surface area of the xerogel was found after heat-treating at 500°C. On the other hand, constant E of the aerogels and modified xerogels above 450°C suggests high thermal stability. The pore radii, estimated by BJH method, and the catalyst activities at 500°C of the aerogels and the modified xerogels were higher than those of the xerogels. The temperature range in which the alumina gels are applicable as catalysts was determined.     

Ethanol Washing Effect on Textural Properties of the Sodium Silicate-Derived Silica Xerogel

This study deals with the use of ethanol as washing solvent in the preparation of the silica gels from sodium silicate in order to enhance the textural properties, especially surface area. We here examined the effect of ethanol-washing on surface area, micro- and mesopore volume, and average pore size. The silica xerogels prepared from sodium silicate solution exhibited an extremely high surface area of 1139 m2/g by washing their hydrogels with ethanol. Compared to water-washed xerogels, ethanol-washed xerogels showed higher surface areas, total pore volumes, and larger average pore sizes. Unlike the surface area of water-washed xerogel, that of the ethanol-washed xerogel was not affected by the silica concentration of initial solution. This study indicates that the textural properties of sodium silicate-derived xerogels are further enhanced by using ethanol as washing solvent.     

Preparation of transparent,monolithic silica xerogels with low density

A new process to make monolithic and transparent silica xerogels with similar properties as silica aerogels by drying at ambient pressure has been studied. The xerogels are produced by strengthening the gel structure by additional precipitation of silica after the initial gelation. The additional precipitation of silica is achieved by ageing the alcogels in solutions of tetraethoxysilane (TEOS) and the aging is followed by a relatively rapid drying (<48 h) at ambient pressure. Due to the increased strength of the alcogels it is shown that the shrinkage during drying can be reduced and hence low density xerogels are obtained even if new monomers are added.     

常压干燥法制备Al2O3块状气凝胶

以无机铝盐Al(H2O)9(NO3)3为前驱体，甲酰胺作为干燥控制化学添加剂(DCCA)，1,2-环氧丙烷作为凝胶网络诱导剂，通过溶胶-凝胶法制备氧化铝凝胶；在常压条件下对凝胶进行干燥，得到乳白色、半透明、轻质、块状氧化铝气凝胶.初步探讨了在凝胶制备和陈化过程中增强凝胶网络结构强度的途径和机理.     

Development of new high transparent hybrid organic–inorganic monoliths with surface engraved diffraction pattern

Flexible hybrid xerogels bringing together high optical transparency up to 96%, low shrinkage down to 5.5%, very smooth surface (average roughness of about 0.3 nm) and thermal stability up to 200 °C were achieved as a result of the optimization of sol‐gel preparative method and a new combination of sol‐gel precursors. Two types of hybrid materials (hereafter referred, respectively, as urea‐silicate and amino‐alcohol‐silicate gels) were synthesized in this work. The shrinkage and the transparency of these materials have been drastically improved by using two different derived siloxanes (3‐isocyanate propyltriethoxysilane and 3‐glycidoxypropyltrimethoxysilane) and two amine‐terminated polyether precursors with different molecular weights. A drying process was implemented to minimize yellowing of prepared samples. Under these conditions, we were able to efficiently reproduce a well‐defined imprinted pattern at materials surface by using an original casting mould. The study of the diffraction characteristics of the obtained grating revealed a good reproducibility of the imprinted grating that shows to be comparable with the original mould. The developed methodology opens the possibility to produce diffraction lenses with a wide range of forms by a simple method based on sol‐gel process. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Polyurea based aerogel for a high performance thermal insulation material

Less fragile lightweight nanostructured polyurea based organic aerogels were prepared via a simple sol–gel processing and supercritical drying method. The uniform polyurea wet gels were first prepared at room temperature and atmospheric pressure by reacting different isocyanates with polyamines using a tertiary amine (triethylamine) catalyst. Gelation kinetics, uniformity of wet gel, and properties of aerogel products were significantly affected by both target density (i.e., solid content) and equivalent weight (EW) ratio of the isocyanate resin and polyamine hardener. A supercritical carbon dioxide (CO₂) drying method was used to extract solvent from wet polyurea gels to afford nanoporous aerogels. The thermal conductivity values of polyurea based aerogel were measured at pressures from ambient to 0.075 torr and at temperatures from room temperature to −120 °C under a pressure of 8 torr. The polyurea based aerogel samples demonstrated high porosities, low thermal conductivity values, hydrophobicity properties, relatively high thermal decomposition temperature (~270 °C) and low degassing property and were less dusty than silica aerogels. We found that the low thermal conductivities of polyurea based aerogels were associated with their small pore sizes. These polyurea based aerogels are very promising candidates for cryogenic insulation applications and as a thermal insulation component of spacesuits.