Photoinitiating systems and their use in polymer synthesis

This paper on recent developments in the use of photoinitiating systems in polymer synthesis concentrates on: (i) the possiblity of controlled//living polymerization by photopolymerization, (ii) major photoinitiating systems for both cationic and radical polymerization and (iii) preparation of block copolymers and functional polymers by photoinduced processes. Much progress has been made in the past ten years in preparation of block copolymers by photoinduced reactions of either chromophoric groups incorporated into polymers or low‐molecular‐weight compounds with suitable functional groups present in polymer chains.     

Organic dye-based photoinitiating systems for visible-light-induced photopolymerization

Even though many organic dyes have been reported as photoinitiators/photosensitizers for free radical polymerization in the literature, the design and development of novel photoinitiating systems based on organic dyes adaptable for visible light irradiation, for example, 405 nm LED and sunlight still remains challenging. Recently, major achievements in the development of high-performance photoinitiating systems based on organic dyes as light-harvesting compounds and their uses as photoinitiators for photopolymerization under visible-light irradiation have clearly emerged, giving rise to abundant literature. In this review, an overview of the recently synthesized chromophores belonging to various families of organic dyes and used as photoinitiators of polymerization during the 2018–2021 period are presented and classified. Recent works have resulted in the development of new chromophores exhibiting remarkable visible light absorption properties and excellent photoinitiation abilities upon irradiation with LEDs and/or sunlight in free radical photopolymerization processes. These developments notably indicate that sunlight has the advantages of being a cheap, unlimited, broad emission spectrum, and energy-saving light source capable to be an efficient substitute to artificial light sources. The newly developed dye-based photoinitiating systems designed to initiate visible-light-induced photopolymerization processes are likely to expand the scope of application of photopolymerization in modern sciences and technologies.     

In‐situ Chemiluminescence‐Driven Reversible Addition–Fragmentation Chain‐Transfer Photopolymerization

The power of chemical light generation (chemiluminescence) is used to drive polymerization reactions. A biphasic reaction is developed such that light‐generating reactions are confined to the organic phase and photopolymerization occurs in the aqueous phase. Well‐defined RAFT‐capped polymers are synthesized and the kinetics are shown to be dictated by light generation.     

Bis‐substituted thiophene‐containing oxime sulfonates photoacid generators for cationic polymerization under UV–visible LED irradiation

Three novel types of thiophene‐containing oxime sulfonates with a big π‐conjugated system were reported as non‐ionic photoacid generators. The irradiation of the newly synthesized photoacid generators using near UV–visible light‐emitting diodes (LEDs) (365–475 nm) results in the cleavage of two weak N O bonds in single molecules, which lead to the generation of different sulfonic acids in good quantum and chemical yields. The mechanism for the N O bond cleavage for acid generation was supported by the UV–visible spectra and real‐time ¹H NMR spectra. They are developed as high‐performance photoinitiators without any additives for the cationic polymerization of epoxide and vinyl ether upon exposure to near‐UV and visible LEDs (365–475 nm) at low concentration. In the field of photopolymerization, especially visible light polymerization, it has great potential for application. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 776–782     

Organocatalyzed Photocontrolled Radical Polymerization of Semifluorinated (Meth)acrylates Driven by Visible Light

Fluorinated polymers are important materials that are widely used in many areas. Herein, we report the development of a metal‐free photocontrolled radical polymerization of semifluorinated (meth)acrylates with a new visible‐light‐absorbing organocatalyst. This method enabled the production of a variety of semifluorinated polymers with narrow molar‐weight distributions from semifluorinated trithiocarbonates or perfluoroalkyl iodides. The high performance of “ON/OFF” control and chain‐extension experiments further demonstrate the utility and reliability of this method. Furthermore, to streamline the preparation of semifluorinated polymers, a scalable continuous‐flow approach has been developed. Given the broad interest in fluorinated materials and photopolymerization, we expect that this method will facilitate the development of advanced materials with unique properties.     

Photoinitiating monomers based on di‐ and triacryloylated hydroxylamine derivatives

The purpose of our study was to design a new class of acrylate‐based monomers with an UV‐cleavable heteroatom bond, offering the possibility to initiate radical polymerization upon irradiation with UV‐light. A method to derive the double bond conversion from the ATR‐IR spectra of the monomers and the cured polymers was employed, that enabled us to calculate the theoretical polymerization heats of the new monomers. Their photopolymerization properties were determined by Photo Differential Scanning Calorimetry. Surprisingly, some of these new compounds exhibited high photoinitiation activity, comparable to well‐established Type II photoinitiator systems like benzophenone/triethanolamine. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 392–403, 2009     

Seeing the Light: Advancing Materials Chemistry through Photopolymerization

The application of photochemistry to polymer and material science has led to the development of complex yet efficient systems for polymerization, polymer post‐functionalization, and advanced materials production. Using light to activate chemical reaction pathways in these systems not only leads to exquisite control over reaction dynamics, but also allows complex synthetic protocols to be easily achieved. Compared to polymerization systems mediated by thermal, chemical, or electrochemical means, photoinduced polymerization systems can potentially offer more versatile methods for macromolecular synthesis. We highlight the utility of light as an energy source for mediating photopolymerization, and present some promising examples of systems which are advancing materials production through their exploitation of photochemistry.     

Carbon nitride-coated transparent glass vials as photoinitiators for radical polymerization

Benign polymerization routes offer new perspectives in current polymer technology. Especially for automated or continuous flow synthesis of polymers, new devices and principles have to be considered by the means of minimizing addition or separation sequences as well as the type of a polymer initiation. Near-UV and visible light-induced polymerization utilizing metal-free semiconductor polymeric carbon nitride (pCN) as heterogeneous photocatalyst was a first step into this direction. Moving from heterogeneous powder catalysis (which still requests catalyst separation) to surface photocatalysis via coating glass tubes or vials with pCN thin films is presented. Performance and effectivity of those photoactive reactors are proven by free radical photopolymerization of variety of monomers. Reusability of vials is demonstrated via reversible addition-fragmentation chain-transfer polymerization-assisted block copolymer synthesis. This strategy eliminates the necessity of adding or removing initiators, works at room temperature, and offers a platform for cheap and effective polymer synthesis at the age of automated synthesis.     

The sorption properties of polymers with molecular imprints of 2,4-dichlorophenoxyacetic acid synthesized by various methods

New sorbents, polymers with molecular imprints of 2,4-dichlorophenoxyacetic acid (2,4-D), were prepared on the basis of acrylamide. The sorbents were synthesized by thermal polymerization methods with and without the use of ultrasound, photopolymerization, and suspension polymerization. The specific surface area of the products was estimated and their sorption properties were studied. Polymers with molecular imprints prepared by thermal polymerization with the use of ultrasound and by suspension polymerization showed the best ability to repeatedly bind 2,4-D. The selectivity of polymers was estimated for the example of structurally related compounds. It was shown that the method of synthesis decisively influenced not only the ability of sorbents to repeatedly bind 2,4-D but also their selectivity.     

Smart photoactive soft materials for environmental cleaning and energy production through incorporation of nanophotocatalyst on polymers and textiles

Energy and environment are key issues for the sustainable development of human beings and are also the current and long‐term focuses of scientific research. New energy and environmental technologies in combination with polymer and textile science work to create many additional functions for conventional polymers and fabrics. Therefore, some novel technical polymers and textiles, such as photovoltaic and photocatalytic polymers and textiles, have begun to emerge. Generally, light‐activated chemicals, materials, or processes that are produced or enabled by light and the agent absorbing light starting a photochemical alteration in the system is nominated as photocatalyst. This review firstly introduces the different photoactive materials, their classifications, and degradation mechanism. Then, inorganic semiconductor nanoparticles were selected as the best candidate for the application in soft materials. Finally, a detailed study was provided on both preparations of photoactive soft materials using metal oxide semiconductors and their advantages and applications. This paper will be more helpful for the scientists working in the field of photoactive soft materials.     

Highly efficient and well‐controlled ambient temperature RAFT polymerization of glycidyl methacrylate under visible light radiation

A range of well‐defined poly(glycidyl methacrylate) (PGMA) polymers and their corresponding block copolymers were synthesized via 2‐cyanoprop‐2‐yl(4‐fluoro) dithiobenzoate or CPFDB‐mediated ambient temperature reversible addition fragmentation chain transfer radical polymerization or RAFT polymerization under environmentally friendly visible light radiation (λ = 405–577 nm), using a (2,4,6‐trimethylbenzoyl) diphenylphosphine oxide photoinitiator. As comparison, CPFDB‐mediated ambient temperature RAFT polymerizations of glycidyl methacrylate (GMA) under both full‐wave radiation (λ = 254–577 nm) and long‐wave radiation (λ = 365–577 nm) were also studied in this article. The results indicated that CPFDB moieties were significantly photolyzed under either full‐wave radiation or long‐wave radiation, thus undermining the controlled behavior of these RAFT processes. Whereas this photolysis was significantly suppressed under visible light radiation, thus CPFDB functionalities exerted well control over RAFT process, leading to a remarkably living behavior up to 90% GMA monomer conversions. This strategy facilitates the facile synthesis of well‐defined PGMA polymers. More importantly, under visible light radiation, a relatively high initial molar ratio of GMA to CPFDB and TPO led to shortening initialization period of RAFT process and accelerating overall polymerization rate. These effects are remarkably in favor of the facile synthesis of well‐defined PGMA polymers and PGMA‐based copolymers with high molecular weights. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5091–5102, 2007     

Star‐shaped Polymers through Simple Wavelength‐Selective Free‐Radical Photopolymerization

Star‐shaped polymers represent highly desired materials in nanotechnology and life sciences, including biomedical applications (e.g., diagnostic imaging, tissue engineering, and targeted drug delivery). Herein, we report a straightforward synthesis of wavelength‐selective multifunctional photoinitiators (PIs) that contain a bisacylphosphane oxide (BAPO) group and an α‐hydroxy ketone moiety within one molecule. By using three different wavelengths, these photoactive groups can be selectively addressed and activated, thereby allowing the synthesis of ABC‐type miktoarm star polymers through a simple, highly selective, and robust free‐radical polymerization method. The photochemistry of these new initiators and the feasibility of this concept were investigated in unprecedented detail by using various spectroscopic techniques.     

Four-center type photopolymerization in the solid state. III. Polymerization of phenylene diacrylic acid and its derivatives

The solid-state photopolymerization of phenylene diacrylic acid (PDA) and its derivatives was studied as an application of solid-state photodimerization of cinnamic acid to photopolymerization of corresponding bifunctional molecule which has two cinnamic units in a single molecule. p- and m-PDA, and their esters and amides were prepared and investigated with respect to their photopolymerizability. Many of them have been found to polymerize into linear high polymers with the cyclobutane rings in the main chain on irradiation by ultraviolet or visible light. The polymerization process, the structure of the polymers, and their general properties were investigated in several ways. All the polymers are very similar to poly-2,5-distyrylpyrazine and poly-1,4-bis(β-pyridyl-2-vinyl) benzene with respect to their polymerization behavior, polymer structure, and some polymer properties: these polymers are soluble in a limited number of solvents, they have a high melting point and an extremely high crystallinity. On the basis of chemical behavior of poly-PDA and its phenyl ester the possible steric configurations of these polymers are discussed. It is demonstrated for the PDA series that solid-state dimerization can be generally extended to solid-state photopolymerization of the compound having two dimerizable units in a single molecule, although the crystal structure renders polymerization impossible in certain cases.     

Progress on the synthesis and catalytic and anti‐migration properties of ferrocene‐based burning rate catalysts

Burning rate catalysts are of great importance in solid composite propellants for their unique property of accelerating combustion speed. Among various kinds of burning rate catalysts, ferrocene and its derivatives exhibit excellent catalytic effects and have become the most widely used burning rate catalysts. However, these simple ferrocenyl compounds trend to migrate in solid composite propellants during storage, which causes great damage to the propellants, equipment and environment and can even affect personal safety. The exploration of novel anti‐migratory ferrocene‐based compounds has become an advanced research hotspot in the field of burning rate catalysis. This review focuses on recent progress on the synthesis and catalytic properties of ferrocene‐based polymers and ferrocene derivatives as burning rate catalysts. Two main aspects of anti‐migratory exploration, i.e. synthesis of ferrocene‐based polymers and modification of the side groups of ferrocene, are summarized. Ferrocene‐based polymers can be obtained via condensation polymerization, addition polymerization, ring‐opening polymerization, polymer reactions, etc. Ferrocenyl compounds with active groups and ferrocene‐based metal coordination compounds were developed instead of the methods of lengthening the carbon chain of side groups and improving molecular polarity. Also, possible mechanisms of burning rate catalytic activity and migration are discussed and analyzed. Finally, the key points of the development of ferrocene‐based burning rate catalysts and solid composite propellants are proposed. Copyright © 2016 John Wiley & Sons, Ltd.     

Synthesis and photophysical properties of soluble low‐bandgap thienothiophene polymers with various alkyl side‐chain lengths

We report the facile synthesis and characterization of a class of thienothiophene polymers with various lengths of alkyl side chains. A series of 2‐alkylthieno[3,4‐b]thiophene monomers (Ttx) have been synthesized in a two‐step protocol in an overall yield of 28–37%. Poly(2‐alkylthieno[3,4‐b]thiophenes) (PTtx, alkyl: pentyl, hexyl, heptyl, octyl, and tridecyl) were synthesized by oxidative polymerization with FeCl₃ or via Grignard metathesis (GRIM) polymerization methods. The polymers are readily soluble in common organic solvents. The polymers synthesized by GRIM polymerization method (PTtx‐G) have narrower molecular weight distribution (?) with lower molecular weight (M_n) than those synthesized by oxidative polymerization (PTtx‐O). The band structures of the polymers with various lengths of alkyl side chains were investigated by UV–vis spectroscopy, cyclic voltammetry, and ultraviolet photoelectron spectroscopy. These low‐bandgap polymers are good candidates for organic transistors, organic light‐emitting diodes, and organic photovoltaic cells. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

D‐π‐a‐type oxime sulfonate photoacid generators for cationic polymerization under UV–visible LED irradiation

Four D‐π‐A‐type nonionic oxime sulfonate photoacid generators (PAGs) have been designed and synthesized for use in light‐emitting diode (LED) excitable cationic photoinitiators, in which N,N‐diphenylamino was used as electron donor with trifluoroacetophenone‐based oxime sulfonates (trifluoromethanoesulfonate and p‐toluenesulfonate) as electron acceptor and substituted fluorene and biphenyl groups as the π‐conjugated systems. PAG‐Ben‐Tol (with biphenyl and p‐toluenesulfonate) and PAG‐Flu‐Tol (with fluorene and p‐toluenesulfonate) showed high quantum yields of photoacid generation (0.33–0.50) and very good thermal stability (over 250 °C). The absorbance spectra of these PAGs were consistent with the emission spectra of commercially gained UV–visible LED light sources. The potential of these PAGs for cationic photoinitiators was tested in two cationic monomer systems. These PAGs needed low light intensity and low concentration for photopolymerization with high conversions of monomer, for example, over 80%, gained at 3.0 mW cm⁻² from 365 to 470 nm LEDs. The photochemical mechanisms of these PAGs are comprehensively investigated and discussed in detail. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1146–1154     

Synthesis of Block Copolymers by Combination of Atom Transfer Radical Polymerization and Visible Light‐Induced Free Radical Promoted Cationic Polymerization

A new synthetic approach for the preparation of block copolymers by mechanistic transformation from atom transfer radical polymerization (ATRP) to visible light‐induced free radical promoted cationic polymerization is described. A series of halide end‐functionalized polystyrenes with different molecular weights synthesized by ATRP were utilized as macro‐coinitiators in dimanganese decacarbonyl [Mn₂(CO)₁₀] mediated free radical promoted cationic photopolymerization of cyclohexene oxide or isobutyl vinyl ether. Precursor polymers and corresponding block copolymers were characterized by spectral, chromatographic, and thermal analyses.     

3-Carboxylic Acid and Formyl-Derived Coumarins as Photoinitiators in Photo-Oxidation or Photo-Reduction Processes for Photopolymerization upon Visible Light: Photocomposite Synthesis and 3D Printing Applications

In this paper, nine organic compounds based on the coumarin scaffold and different substituents were synthesized and used as high-performance photoinitiators for free radical photopolymerization (FRP) of meth(acrylate) functions under visible light irradiation using LED at 405 nm. In fact, these compounds showed a very high initiation capacity and very good polymerization profiles (both high rate of polymerization (Rp) and final conversion (FC)) using two and three-component photoinitiating systems based on coum/iodonium salt (0.1%/1% w/w) and coum/iodonium salt/amine (0.1%/1%/1% w/w/w), respectively. To demonstrate the efficiency of the initiation of photopolymerization, several techniques were used to study the photophysical and photochemical properties of coumarins, such as: UV-visible absorption spectroscopy, steady-state photolysis, real-time FTIR, and cyclic voltammetry. On the other hand, these compounds were also tested in direct laser write experiments (3D printing). The synthesis of photocomposites based on glass fiber or carbon fiber using an LED conveyor at 385 nm (0.7 W/cm²) was also examined.     

Photoinitiated cationic polymerization of epoxy alcohol monomers

A series of epoxy alcohols were prepared by simple, straightforward methods. These compounds were very reactive monomers that polymerized rapidly on UV irradiation in the presence of cationic photoinitiators. The kinetics of the cationic photopolymerization of these monomers were studied with diaryliodonium salt photoinitiators and real‐time IR spectroscopy. The rate of epoxide ring‐opening polymerization was enhanced markedly by the presence of the hydroxy group. Using model compounds, the monomers were shown to polymerize via an activated monomer mechanism. Simple epoxy alcohols polymerized to give polymers with a hyperbranched structure. The novel monomers also were observed to accelerate the rate of the photopolymerization of mono‐ and multifunctional epoxides. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 389–401, 2000     

3D printing of conjugated polymers

Three‐dimensional (3D) printing brings exciting prospects to the realm of conjugated polymers (CPs) and organic electronics through vastly enhanced design flexibility, structural complexity, and environmental sustainability. However, the use of 3D printing for CPs is still in its infancy and remains full of challenges. In this review, we highlight recent studies that demonstrate proof‐of‐concept strategies to mitigate some of these problems. Two general additive manufacturing approaches are featured: direct ink writing and vat photopolymerization. We conclude with an outlook for this thriving field of research and draw attention to the new possibilities that 3D printing can bring to CPs. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1592–1605