Castor oil modified by epoxidation,transesterification, and acrylation processes: Spectroscopic characteristics

In the present study, castor oil (CO) was modified by epoxidation, transesterification, and acrylation processes. In situ epoxidation method was used to prepare epoxidized castor oil (ECO) in acetic acid with hydrogen peroxide in the presence of Seralite SRC-120 catalyst. Transesterified epoxidized castor oil was synthesized from the reaction of methanol in the presence of sodium methoxide catalyst. The acrylated epoxidized castor oil was synthesized from the reaction of ECO with acrylic acid containing hydroquinone. Chemical structures of modified CO were analyzed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance spectra analysis.     

Development of completely bio‐based epoxy networks derived from epoxidized linseed and castor oil cured with citric acid

Bio‐based epoxy resins were synthesized from nonedible resources like linseed oil and castor oil. Both the oils were epoxidized through in situ method and characterized via Fourier transform infrared and ¹H‐NMR. These epoxidized oils were crosslinked with citric acid without using any catalyst and their properties compared with diglycidyl ether of bisphenol A‐epoxy. The tensile strength and modulus of epoxidized linseed oil (ELO) were found to be more than those of epoxidized castor oil (ECO)‐based network. However, elongation at break of ECO was significantly higher than that of both ELO and epoxy, which reveals its improved flexibility and toughened nature. Thermogravimetric analysis revealed that the thermal degradation of ELO‐based network is similar to that of petro‐based epoxy. Dynamic mechanical analysis revealed moderate storage modulus and broader loss tangent curve of bio‐based epoxies confirming superior damping properties. Bioepoxies exhibit nearly similar contact angle as epoxy and display good chemical resistant. The preparation method does not involve the use of any toxic catalyst and more hazardous solvents, thus being eco‐friendly.     

Glass transition and thermal degradation of rigid polyurethane foams derived from castor oil–molasses polyols

Rigid polyurethane (PU) foams having saccharide and castor oil structures in the molecular chain were prepared by reaction between reactive alcoholic hydroxyl group and isocyanate. The apparent density of PU foams was in a range from 0.05 to 0.15 g cm^?3. Thermal properties of the above polyurethane foams were studied by differential scanning calorimetry, thermogravimetry and thermal conductivity measurement. Glass transitions were observed in two steps. The low-temperature side glass transition was observed at around 220 K, regardless of castor oil content. This transition is attributed to the molecular motion of alkyl chain groups of castor oil. The high-temperature side glass transition observed in the temperature range from 350 to 390 K depends on the amount of molasses polyol content. The high-temperature side glass transition is attributed to the molecular motion of saccharides, such as sucrose, glucose, fructose as well as isocyanate phenyl rings, which act as rigid components. Thermal decomposition was observed in two steps at 570 and 620–670 K. Thermal conductivity was observed at around 0.032 J sec^?1 m^?1 K^?1. Compression strength and modulus of PU foams were obtained by mechanical test. It was confirmed that the thermal and mechanical properties of PU foams could be controlled by changing the mixing ratio of castor oil and molasses for suitable practical applications.     

Thermal and mechanical properties of epoxy resin toughened with epoxidized soybean oil

A series of new modified epoxy resin (EP) cured products were prepared from epoxidized soybean oil and commercial epoxy resin, with methyl nadic anhydride as curing agent and 1-methylimidazole as promoting agent. The thermal properties of the resins were characterized by DMA and TG; DSC was used to determine the curing process. Fourier transform infrared spectroscopy was utilized to investigate their molecular structures and scanning electron microscopy was used to observe the micro morphology of their impact fracture surfaces. Tensile and impact testing was employed to characterize the mechanical properties of the cured products. The combination of commercial EP with 20 wt% ESO resulted in a bioresin with the optimum set of properties: 130.5 °C T _g, 396.9 °C T _50 %, 74.89 MPa tensile strength, and 48.86 kJ m^?2 impact resistance.     

Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties

Two kinds of bio‐resourced reactive diluents have been synthesized from linseed oil. The prepared epoxidized linseed oil (ELO) and the cyclocarbonated linseed oil (CLO) were separately blended with a petroleum‐based tetra‐functional epoxy resin (TGDDM) to improve its processability and to overcome the brittleness of the thermoset network therefrom. The linseed oil modifications were spectrally established, and processability improvement of the resin blends was rheologically confirmed. The curing of samples was studied by differential scanning calorimetry, and their mechanical properties (ie, tensile, flexural, fracture toughness, and adhesion) were investigated as well. Scanning electron microscopy images were obtained to reconfirm the toughness improvement of the modified thermosets. In contrast of the epoxidized soybean oil (ie, the most conventionally studied bio‐based reactive diluent), ELO and CLO had no negative effects on the thermoset material characteristics. They improved properties such as tensile strength (up to 43.2 MPa), fracture toughness (1.1 MPa m^1/2), and peel‐adhesion strength (4.5 N/25 mm). It was concluded that ELO and CLO were efficient reactive diluents to be used in formulations of polymer composites, surface coatings, and structural adhesives based on epoxy resins.     

The crystalline and mechanical properties of PLA/layered silicate degradable composites

The poly(lactic acid) (PLA)/montmorillonite (MMT) composites were prepared by melt blending in an internal mixer. The effect of MMT and organically modified MMT (OMMT) addition on crystallization and mechanical preferences has been studied. The DSC results show that the crystallization ability of PLA is improved by MMT or OMMT. The addition of MMT and OMMT increase the crystallinity of PLA from 27.3 to 32.8%, and the cold crystallization temperature (T_CC) of PLA decreases from 93.1 to 88.9°C with the MMT. However, the nucleating effect of MMT is better than that of OMMT due to the velvety surface resulted from the organic modification. The average size of the spherulites in PLA/MMT is smaller than that in PLA/OMMT. The addition of MMT or OMMT increases the tensile strength of PLA from 29.6 to 34.7 MPa and decrease the elongation at break of PLA. The modulus of PLA composites is enhanced rapidly from 338 to 660 MPa by the addition of MMT.     

Synthesis and Thermal Properties of Epoxidized Vegetable Oil

Summary: The novel potential epoxy resins, epoxidized soybean oil (ESO) and epoxidized castor oil (ECO), were synthesized and characterized. The cationic polymerization of ESO and ECO with a latent thermal catalyst, N‐benzylpyrazinium hexafluoroantimonate (BPH), was initiated at 80 and 50 °C, respectively. The cured ECO samples showed a higher T_g and lower coefficient of thermal expansion than those of ESO, due to the higher intermolecular interaction in the ECO/BPH system.

Relationships between ESO or ECO conversion and temperature in the polymerization with 1 wt.‐% BPH for 2 h.     

Preparation and Tribological Behaviors of Lubricants—Oil Based on Modified Microbial Oil with Nano-Schiff Base Copper Complex

A W/O microemulsion reactor was used to prepare four kinds of modified lubricants: (i) modified lubricant 1, modified epoxidized microbial oil + rape oil in volume ratio of 1:1; (ii) modified lubricant 2, modified esterified microbial oil + rape oil in volume ratio of 1:3; (iii) modified lubricant 3, modified epoxidized rape oil; and (iv) modified lubricant 4, modified PAO. The individual modified lubricants were further modified with 0%, 0.5%, 1%, and 2% content of nano-Schiff base copper complex (nano-SBCC). A microtribometer was used to evaluate the friction coefficient between ball/flat point contacts immersed in the modified lubricants and operated in reciprocating and linear sliding mode. A comparison of the values of the friction coefficient with the lubricants further modified with nano-SBCC with those of their individual 0% nano-SBCC counterparts indicated significant decrease: (i) almost 19.18% was obtainable for the modified lubricant 1 with 2% of nano-Schiff base copper complex, (ii) almost 16.5% was obtainable for the modified lubricant 2 with 0.5% of nano-Schiff base copper complex; (iii) almost 7.42% was obtainable for the modified lubricant 3 with 1% of nano-SBCC; and (iv) almost 7.01% was obtainable for the modified lubricant 4 with 0.5% of nano-SBCC. These suggested that the addition of nano-Schiff base copper complex can efficiently decrease the friction coefficient of epoxidized or esterified microbial oil. Analyses of two-dimensional images, average profiles (across the mid-section y = 0 of the reciprocating sliding path), and three-dimensional topographies by confocal white light microscope for the worn surfaces of flats immersed in modified lubricant 1 and modified lubricant 2 suggested better wear-resistance of the modified lubricant 2 than that of the modified lubricant 1. The ability of wear resistance for the modified lubricant became better with the increasing content of nano-Schiff base copper complex from 0% to 2%. The study revealed the modification of epoxidized microbial oil + rape oil (1:1 volume ratio) and esterified microbial oil + rape oil (1:3 volume ratio) with Cu(II) chelate of bis(salicylaldehyde)ethylenediamine, reducing the magnitude of friction and wear because of their respective wear self-repairing ability. Such self-repairing ability furnishes the suitability of epoxidized microbial oil or esterified microbial oil to be effectively modified by nano-Schiff base copper complex and to substitute ordinary base oil as a mixture with rape oil.     

Evaluation of activation energy conformity derived from model-free non-isothermal predictions and Arrhenius isothermal results

Organically modified montmorillonite (OMMT) was used as synergist to enhance the flame-retardant and mechanical properties of poly(butylene succinate)/intumescent flame retardant (PBS/IFR) composites. The flame-retardant, thermal degradation and combustion properties of PBS and its flame-retardant composites were characterized by limiting oxygen index (LOI) test, vertical burning (UL-94) test, thermogravimetric analysis, cone calorimeter and scanning electron microscopy, respectively. The results indicate that PBS/IFR composites exhibit excellent flame retardance when OMMT is at an appropriate content. PBS/IFR composite with 20 wt% IFR and 1.5 wt% OMMT has an LOI of 40.1% and can pass the UL-94 V0 rating. The synergistic effect between OMMT and IFR on the flame-retardant properties of PBS depends on the content of OMMT, and excessive OMMT diminish this synergistic effect. The possible flame-retardant mechanism of OMMT on PBS/IFR composite is proposed. The results of mechanical test also indicate that OMMT can effectively increase the notched impact strength of PBS/IFR composites.     

聚碳酸1,2-丙二酯/蒙脱土复合材料的制备与性能

利用阳离子交换法,以十六烷基三甲基溴化铵(HTAB)改性钠基蒙脱土制备了有机改性蒙脱土(OMMT),OMMT的层间距达到了2nm,比普通的钠基蒙脱土增加了0.74nm.采用熔融插层法制备了插层-絮凝型PPC/OMMT复合材料,当复合材料中OMMT含量为5wt%时,复合材料的杨氏模量较纯PPC树脂大幅度提高了61.8%,同时玻璃化温度(Tg)提高了2.4℃,热分解温度提高了32.3℃.因此,OMMT对大幅度提高PPC的杨氏模量具有很大的潜力.     

Bio-based removable pressure-sensitive adhesives derived from carboxyl-terminated polyricinoleate and epoxidized soybean oil

A novel kind of fully bio-based PSAs we re obtained through the curing reaction between two components derived from the plant oils:carboxyl-terminated polyricinoleate(PRA) fro m the castor oil and epoxidized soybean oil(ESO).The get content,glass transition temperature(Tg),rheological behavior,tensile strength,creep resistance and 180° peel strength of the PSAs were feasibly tailored by adjusting the component ratio of ESO to PRA.At low cross-linking level,the PSAs behaved like a viscous liquid and did not possess enough cohesiveness to sustain the mechanical stress during peeling,The PSAs cross-linked at or near the optimal stoichiometric conditions displayed an adhesive(interfacial) failure between the substrate and the adhesive layer,which were associated with the lowest adhesion levels.The PSAs with the dosage amount of ESO ranging from 10.20 wt% were tacky and flexible,which exhibited 1800 peel strength ranging from 0.4～2.3 N/cm;and could be easily removed without any residues on the adherend.The process for the preparation of the fully bio-based PSAs was environmentally friendly without using any orga nic solve nt or other toxic chemical,herein showing the great potential as sustainable materials.     

Enzymatic epoxidation of soybean oil in the presence of perbutyric acid

Enzymatic epoxidation of vegetable oils using a long chain fatty acid as an active oxygen carrier could produce a desirable epoxy oxygen group content (EOC); however, the acid value (AV) of final epoxidized oil is too high. The present study was to investigate the effect of different fatty acids with varying length of carbon chain on EOC and AV of the final epoxidized soybean oil (ESO); finding butyric acid was the choice of active oxygen carrier when hydrogen peroxide was used as an oxygen donor in the presence of lipase Novozyme 435. And in situ IR was used to monitor the epoxidation process, which revealed that the formation of perbutyric acid was the key step in the whole reaction. The epoxidation process was optimized as follows: molar ratio of butyric acid/C=C bonds of 0.19:1, 8% of immobilized lipase Novozyme 435 load (relative to the weight of soybean oil) and molar ratio of H₂O₂/C=C bonds of 3.5:1, reaction time of 4 h and reaction temperature of 45 °C. Under these conditions, ESO with a high EOC (7.62 ± 0.20%) and a lower AV value (8.53 ± 0.18 mgKOH/g) was obtained. The oxriane conversion degree was up to 97.94%.     

Effect of hydrothermal curing on early hydration of G-Oil well cement

G-Oil well cement has been cured under standard and hydrothermal conditions with different steam pressures and temperatures. Compressive strength, pore structure parameters, microstructure, and hydrated products were evaluated after 7 days curing by using SEM, MIP, and simultaneous TGA/DSC. Obtained results showed that 7 days aged sample cured under standard conditions has the highest compressive strength with compact pore structure and hydrated products similar to those found after hydration of Ordinary Portland cement. With increasing temperature and pressure from standard conditions (25 °C, 10125 Pa) to hydrothermal ones (150 °C and 0.3 MPa, 200 °C and 1.2 MPa), compressive strength has drastically decreased from 77.5 ± 2.0 to 20.5 ± 1.0 MPa due to the transformation of original hydrated products (C–S–H) to crystallized α-C₂SH and C₆S₂H₃. The crystallization has led, under hydrothermal curing, to the increase of permeability and pore structure depletion. The final compressive strength after curing for 7 days at 150 °C (51.8 ± 2.0 MPa) and 200 °C (20.5 ± 1.0 MPa), which significantly exceeds the recommended values of 3.45 MPa according to API to hold many casings of oil wells is questionable for application in geothermal ones.     

Synthesis of Maleated Ionomers via Ring‐Opening Reaction of Epoxidized (Styrene‐Butadiene‐Styrene) Triblock Copolymer with Potassium Hydrogen Maleate and Study of their Properties

A novel method for synthesizing maleated ionomer of (styrene‐butadiene‐styrene) triblock copolymer (SBS) from epoxidized SBS was developed. The epoxidized SBS was prepared via epoxidation of SBS with performic acid formed in situ by 30% H₂O₂ and formic acid in cyclohexane in the presence of polyethylene glycol 600 as a phase transfer catalyst. The maleated ionomer was obtained by a ring‐opening reaction of the epoxidized SBS solution with an aqueous solution of potassium hydrogen maleate. The optimum conditions for the ring‐opening reaction and some properties of the ionomers were studied. It is necessary to use phase transfer catalyst, ring‐opening catalyst and a pH regulator (dipotassium maleate) for obtaining the epoxy group conversion over 90%. The product was characterized by FTIR spectrophotometry and transmission electron microcroscopy (TEM) to be an ionomer with domains of maleate ionic groups. With increasing ionic groups, the water absorbency and the dilute solution viscosity of the ionomer increase, whereas the oil absorbency decreases. The tensile strength and ultimate elongation of ionomers increase with ionic group content and are higher than those of the original SBS without using any ionic plasticizer, which is usually used with the sulfonated ionomer. The ionomers with 1.2–1.7 mmol ionic groups/g exhibit optimum mechanical properties and behave as thermoplastic elastomers. The ionomer can be used as a compatibilizer for the blends of SBS with oil resistant chlorohydrin rubber (CHR). Addition of 3 wt% ionomer to the blend can increase the tensile strength and ultimate elongation of the blend optimally. The compatibility of the blends enhanced by adding the ionomer was shown by scanning electron microscopy (SEM). The blend of equal weight of SBS and CHR compatibilized by the ionomer behaves as a toluene resistant thermoplastic elastomer.     

Hydrophobic modification of cellulose nanocrystal via covalently grafting of castor oil

Hydrophobic cellulose nanocrystals (CNs) have been prepared by grafting isocyanate-terminated castor oil, a kind of natural vegetable oil, onto their surface. The existence of castor oil component in the modified cellulose nanocrystals was verified by Fourier transform infrared spectroscopy, solid-state ¹³C NMR spectra and X-ray photoelectron spectroscopy. At the same time, X-ray diffraction and transmission electron micrographs further proved that the crystalline structure and large aspect ratio of cellulose nanocrystals were essentially preserved after chemical grafting. Furthermore, the surface of modified cellulose nanocrystals appeared to be hydrophobic as indicated by contact angle measurements. The value of the polar component of surface energy decreased from 21.5 mJ/m² to almost zero via grafting castor oil. These novel hydrophobic castor oil-grafted cellulose nanocrystals appear as valuable alternatives to formulate bionanocomposites with non-polar polymers for optimized performances.     

Room temperature synthesis and mechanical properties of two kinds of elastomeric interpenetrating polymer networks based on castor oil

Two kinds of interpenetrating polymer networks (IPNs) composed of two-component polyurethane (PU) and vinyl or methacrylic polymer (PV), namely, (polyether-castor oil)PU/PV IPN(I) and (polybutadiene-castor oil)PU/PV IPN(II), were synthesized at room temperature using benzoyl peroxide and N,N-dimethylaniline as redox initiator and dibutyltin dilaurate as catalyst. The former IPN was prepared by polymerization of castor oil, NCO-terminated polyether and vinyl or methacrylic monomer together and the latter IPN was obtained by polymerization of castor oil, NCO-terminated polybutadiene, NCO-terminated castor oil and vinyl or methacrylic monomer together. Various synthesis conditions affecting mechanical properties of the two kinds of IPNs were studied. Acrylonitrile (AN) is a good monomer for synthesizing IPN(I), but is a poor monomer for preparing IPN(II). At optimum conditions for the synthesis, both the (polyether-castor oil)PU/PAN IPNs and the (polybutadiene-castor oil)PU/polystyrene (PSt) IPNs possess permanent set about 10%, tensile strength over 13 and 11 MPa and ultimate elongation over 240% and 270%, respectively, thus behaving as elastomers. TEM micrograph of a (polybutadiene-castor oil)PU/PSt IPN showed a microphase separation in the IPN.     

环氧化蓖麻油的合成及表征

采用酸性氧化铝做催化剂对蓖麻油(CO)进行环氧化,探索环氧化反应时间、反应温度和催化剂等不同条件对蓖麻油环氧化的影响,从而优化出合适的反应条件,采用傅立叶变换红外光谱法(FTIR)、热重分析法(TG)对制备的环氧化蓖麻油(ECO)的结构和性质等进行了研究。利用盐酸-丙酮法对环氧化产物进行环氧值的测定,结果表明,在优化条件下,即采用酸性氧化铝做催化剂,H₂O₂的滴加温度保持在50～55 ℃,反应温度65 ℃,反应时间控制在11.5 h,同时同时加入尿素做稳定剂,可以提高H₂O₂的利用率,使环氧化蓖麻油的环氧值达到2.094×10_-3 mol/g。 对ECO的性能表征结果表明,ECO粘度随着环氧值的增大而增大,随着温度的升高而降低。 ECO在250 ℃前能够基本保持稳定,而后开始分解,有3个明显的热分解阶段：250~390 ℃、390~470 ℃、470~580 ℃,ECO的热稳定性较好。     

Optimization of Biodiesel Production from Castor Oil Using Response Surface Methodology

The short supply of edible vegetable oils is the limiting factor in the progression of biodiesel technology; thus, in this study, we applied response surface methodology in order to optimize the reaction factors for biodiesel synthesis from inedible castor oil. Specifically, we evaluated the effects of multiple parameters and their reciprocal interactions using a five-level three-factor design. In a total of 20 individual experiments, we optimized the reaction temperature, oil-to-methanol molar ratio, and quantity of catalyst. Our model equation predicted that the following conditions would generate the maximum quantity of castor biodiesel (92 wt.%): a 40-min reaction at 35.5 °C, with an oil-to-methanol molar ratio of 1:8.24, and a catalyst concentration of 1.45% of KOH by weight of castor oil. Subsequent empirical analyses of the biodiesel generated under the predicted conditions showed that the model equation accurately predicted castor biodiesel yields within the tested ranges. The biodiesel produced from castor oil satisfied the relevant quality standards without regard to viscosity and cold filter plugging point.     

β-羟基丁酸与β-羟基戊酸共聚物 (PHBV)/蒙脱土纳米复合材料的结构与性能

用溶液复合法成功地制备了插层型PHBV／蒙脱土纳米复合材料。采用X射线衍射（XRD）和透射电子显微镜（TEM）研究了复合材料的结构，硅酸盐片层间距从1.8nm升至2.4nm左右。同时研究了复合材料的结晶，熔融，动态力学行为和力学性能，发现有机蒙脱土的加入，可以加快PHBV的结晶,降低熔融温度，使基体的玻璃化转变温度升高，提高了材料的力学性能，有机蒙脱土含量在3％时，其综合性能最佳。     

One-pot synthesis of biofoams from castor oil and cellulose microfibers for energy absorption impact materials

The use of renewable feedstocks in foam technology has created a worldwide demand for more sustainable materials. Castor oil is a vegetable oil, composed mainly of triricinoglycerol, a natural polyol, suitable for polyurethane foam production. In this study, castor oil and variable amounts of microcrystalline cellulose (MCC) fibers were used in a straightforward one-pot synthesis approach for the preparation of novel biofoams. The ensuing biofoams were characterized by several techniques, including attenuated total reflectance Fourier transform infrared spectroscopy, scanning electron microscopy and thermogravimetric analysis, and their mechanical performance was evaluated by compression mechanical testing and by dynamic mechanical thermal analysis. They were (semi-) flexible, with a cell-like morphology and reinforced toughness due to the use of MCC. They had a Young’s modulus varying between 0.188 and 1.06 MPa depending on the amount of MCC used and were thermally stable up to 267 °C. The properties of these novel biofoams enable them to be strong candidates for use as tough, energy-absorbing foams, advantageously prepared using renewable-based resources.