Electrical discharge machining of titanium alloy (Ti-6Al-4V)

In this study, the electrical discharge machining (EDM) of titanium alloy (Ti-6Al-4V) with different electrode materials namely, graphite, electrolytic copper and aluminium and process parameters such as, pulse current and pulse duration were performed to explore the influence of EDM parameters on various aspects of the surface integrity of Ti6Al4V. Scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrograph (EDS) and hardness analysis were performed. The experimental results reveal that the value of material removal rate, surface roughness, electrode wear and average white layer thickness are tendency of increase with increasing current density and pulse duration. However, extremely long-pulse durations such as 200 μs led to decrease MRR and surface roughness. Furthermore, the surface hardness is increasing due to the Ti₂₄C₁₅ carbides formed on the surface and obvious cracks are always evident in re-solidified layer when machining copper electrode. The surface crack densities and critical crack lines were determined for the tested material. The graphite electrode is beneficial on material removal rate, electrode wear and surface crack density but relatively poorer surface finish.     

Effect of the surface roughness on interfacial properties of carbon fibers reinforced epoxy resin composites

The effect of the surface roughness on interfacial properties of carbon fibers (CFs) reinforced epoxy (EP) resin composite is studied. Aqueous ammonia was applied to modify the surfaces of CFs. The morphologies and chemical compositions of original CFs and treated CFs (a-CFs) were characterized by Atomic Force Microscopy (AFM), and X-ray Photoelectron Spectroscopy (XPS). Compared with the smooth surface of original CF, the surface of a-CF has bigger roughness; moreover, the roughness increases with the increase of the treating time. On the other hand, no obvious change in chemical composition takes place, indicating that the treating mechanism of CFs by aqueous ammonia is to physically change the morphologies rather than chemical compositions. In order to investigate the effect of surface roughness on the interfacial properties of CF/EP composites, the wettability and Interfacial Shear Strength (IFSS) were measured. Results show that with the increase of the roughness, the wettabilities of CFs against both water and ethylene glycol improves; in addition, the IFSS value of composites also increases. These attractive phenomena prove that the surface roughness of CFs can effectively overcome the poor interfacial adhesions between CFs and organic matrix, and thus make it possible to fabricate advanced composites based on CFs.     

Preparation of hydrogels via ultrasonic polymerization

Several acrylic hydrogels were prepared via ultrasonic polymerization of water soluble monomers and macromonomers. Ultrasound was used to create initiating radicals in viscous aqueous monomer solutions using the additives glycerol, sorbitol or glucose in an open system at 37 °C. The water soluble additives were essential for the hydrogel production, glycerol being the most effective. Hydrogels were prepared from the monomers 2-hydroxyethyl methacrylate, poly(ethylene glycol) dimethacrylate, dextran methacrylate, acrylic acid/ethylene glycol dimethacrylate and acrylamide/bis-acrylamide. For example a 5% w/w solution of dextran methacrylate formed a hydrogel in 6.5 min in a 70% w/w solution of glycerol in water at 37° C with 20 kHz ultrasound, 56 W cm^?2. The ultrasonic polymerization method described here has a wide range of applications such a biomaterial synthesis where initiators are not desired.     

线状铜电极在磷酸溶液中电流混沌振荡的同步行为

研究了恒电位下两个铜线电极在磷酸溶液中的电流混沌振荡行为 ,通过恒定不同的电位数值 ,改变单个电极的电流振荡混沌行为 ,研究了不同混沌间的相互作用 .调整线电极间的距离 ,研究了电极间距对电流振荡行为的影响 .实验中两电极的振荡间呈现了复杂的耦合作用 ,耦合后的频率与耦合前电极原有的频率不同 .两电极的混沌电流振荡中呈现出同步、准周期同步和反相同步等现象 .电极距离一定时 ,振荡波形差别很大的两电极的电流容易呈现反相同步和准周期同步 ,波形差别不大时容易产生同步 .强的耦合导致电极间电流振荡的同步 ,电极距离的加大 ,电极间电流振荡难以产生同步 .对耦合作用机制也进行了探讨     

Acoustic cavitation for engineering of gold sols in silver nitrate solutions

Binary gold-silver nanostructures of preformed gold nanoparticles (25nm) in silver nitrate solutions are produced by a two step sonication (20kHz). Ultrasonic treatment of gold-silver mixtures is carried out in the presence of sodium dodecyl sulfate in water or 2-propanol, and poly(vinyl pyrrolidone) in ethylene glycol solutions. Gold-silver nano-worms, which consist of ripened gold particles connected by ultrasonically reduced silver, are formed after 1h of sonication in the presence of sodium dodecyl sulfate aqueous solution. In 2-propanol bimetallic nano-worms have a well defined core-shell structure. Polygonal alloy nanoparticles with gold as a core material and a silver shell are produced after 180min of sonication in the presence of poly(vinyl pyrrolidone) in ethylene glycol solution. Bimetallic gold-silver nanostructures have defected face centered cubic structure and represent polycrystals with a large number of crystallites randomly oriented. For the first time, the mechanism of gold particle design by ultrasound is examined in detail. The role of additives (sodium dodecyl sulfate, polyvinyl pyrrolidone, ethylene glycol and 2-propanol) as reductants of silver at the gold contact surface or stabilizers of particles is highlighted.     

Effect of surface roughness on leakage current and corrosion resistance of oxide layer on AZ91 Mg alloy prepared by plasma electrolytic oxidation

The influence of the surface roughness of Mg alloys on the electrical properties and corrosion resistance of oxide layers obtained by plasma electrolytic oxidation (PEO) were studied. The leakage current in the insulating oxide layer was enhanced by increasing the surface roughness, which is a favorable characteristic for the material when applied to hand-held electronic devices. The variation of corrosion resistance with surface roughness was also investigated. The corrosion resistance was degraded by the increasing surface roughness, which was confirmed with DC polarization and impedance spectroscopy. Pitting corrosion on the passive oxide layer was also analyzed with a salt spray test, which showed that the number of pits was not affected by the surface roughness when the spray time reached 96 h.     

Influence of surface roughness on water- and oil-repellent surfaces coated with nanoparticles

Various rough surfaces coated with titanium oxide nanoparticles and perfluoroalkyl methacrylic copolymer were conducted to explore the influence of surface roughness on the performance of water- and oil-repellence. Surface characteristics determined from nitrogen physisorption at −196 °C showed that the surface area and pore volume increased significantly with the extent of nanoparticle ratio, indicating an increase of surface roughness. Due to the surface nano-coating, the maximum contact angles of water and ethylene glycol (EG) droplets increased up to 56 and 48%, respectively, e.g. from 105° to 164° for water droplets and from 96° to 144° for EG droplets. The excellent water- and oil-repellence of the prepared surfaces was ascribed to this increase of surface roughness and fluorinated-contained surface. Compared with Wenzel model, the Cassie model yielded a fairly good fit to the simulation of contact angle with surface roughness. However, a derivation of 3°–10° at higher roughness still existed. This phenomenon was very likely due to the surface heterogeneity with different pore size distributions of the fractal surfaces. In this case, it was unfavorable for super repellency from rough surface with larger mesopore fraction because of its capillary condensation, reflecting that micropore provided more air resistance against wettability.     

Size control synthesis of starch capped-gold nanoparticles

Metallic gold nanoparticles have been synthesized by the reduction of chloroaurate anions [AuCl₄]⁻ solution with hydrazine in the aqueous starch and ethylene glycol solution at room temperature and at atmospheric pressure. The characterization of synthesized gold nanoparticles by UV–vis spectroscopy, high resolution transmission electron microscopy (HRTEM), electron diffraction analysis, X-ray diffraction (XRD), and X-rays photoelectron spectroscopy (XPS) indicate that average size of pure gold nanoparticles is 3.5 nm, they are spherical in shape and are pure metallic gold. The concentration effects of [AuCl₄]⁻ anions, starch, ethylene glycol, and hydrazine, on particle size, were investigated, and the stabilization mechanism of Au nanoparticles by starch polymer molecules was also studied by FT-IR and thermogravimetric analysis (TGA). FT-IR and TGA analysis shows that hydroxyl groups of starch are responsible of capping and stabilizing gold nanoparticles. The UV–vis spectrum of these samples shows that there is blue shift in surface plasmon resonance peak with decrease in particle size due to the quantum confinement effect, a supporting evidence of formation of gold nanoparticles and this shift remains stable even after 3 months.     

Inhibitors for organic phosphonic acid system abrasive free polishing of Cu

Organic phosphonic acid system abrasive free slurry for copper polishing is developed in our earlier work. Since material removal rate is too high to be applied as precision polishing slurry for copper, inhibitors are needed. Experiment results also show us that the most commonly used inhibitor benzotriazole is unsuitable for this abrasive free slurry, and then another kind of compound inhibitors for this organic phosphonic acid system abrasive free slurry are developed. The compound inhibitors, consisting of ascorbic acid and ethylene thiourea, can control the material removal rate and also reduce surface roughness. XPS results show that, in the compound inhibitors, ascorbic acid participates in the surface chemical reaction, forms passivating layer on copper surface and helps to control the material removal rate. Corrosion current calculated from polarization curve is consistent with material removal rate. Ethylene thiourea contributes to the reduction of surface roughness, which can be indicated by the peak shape change of S_2p in XPS results.     

Influence of glyphosate on the copper dissolution in phosphate buffer

The electrochemical behavior of copper microelectrode in phosphate buffer in the presence of glyphosate was investigated by electrochemical techniques. It was observed that the additions of glyphosate in the phosphate buffer increased the anodic current of copper microelectrode and the electrochemical dissolution was observed. This phenomenon could be associated with the Cu(II) complexation by glyphosate forming a soluble complex. Physical characterization of the surface showed that, in absence of glyphosate, an insoluble layer covered the copper surface; on the other hand, in presence of glyphosate, it was observed a corroded copper surface with the formation of glyphosate complex in solution.     

An electrosprayed coating process for fabricating hemispherical PMMA droplets for an optical diffuser

A modified electrospraying process is proposed for fabricating uniform microsized poly(methyl methacrylate) (PMMA) hemispherical droplets on poly(ethylene terephthalate) films for use as optical diffusers. In this process, an electrode controlled by an electric field is attached to a rotating collector, and various electric field conditions are applied to the droplets ejected from a positively charged nozzle. The distribution of small hemispherical droplets and the surface roughness resulting from this modified electrospraying process are more uniform than those achieved in the normal electrospraying process. The frequency of the field applied to the electrode is not critical to the production of stable PMMA droplets. The optical diffusivity of the PMMA film fabricated using this process is greater than that of normally fabricated film, demonstrating the feasibility of using this process to create newly designed optical diffusers.     

超细钨丝的电解腐蚀制备及其性能表征

 直径小于7 μm的超细钨丝是制备Z-pinch丝阵负载的主要原料，为了满足Z-pinch物理实验需要，利用电解腐蚀法原理，制备出了直径最小为3.0 μm的超细钨丝。研究了电解液温度、电解液质量分数、电解电压和收丝速度等工艺条件对钨丝的影响，并用扫描电镜、原子力显微镜和万能测力计测试了所制备钨丝的直径、形貌及抗拉强度。实验表明，电解电压和收丝速度是影响钨丝腐蚀速度的主要因素，所制备的钨丝表面光滑,均方根粗糙度为2.42 nm，直径为3.5 μm的钨丝其抗拉强度为2.32 g。利用这种方法所制备的超细钨丝已用作Z-pinch丝阵负载的靶材料，取得了很好的物理实验结果，X光能量已达到36.58 kJ。     

Ionization of solvent molecules by the field evaporation of ions from glycerol and ethylene glycol solutions

Using an electromembrane source, mass-spectrometric investigations into the field evaporation of ions from KI solutions in a water-glycerol mixture and in ethylene glycol are performed. The concentration of negatively charged solvent ions (deprotonated molecules) on the emitting surface of the liquid is determined. It is shown that, under the conditions of intense field evaporation of ions, the surface concentration of deprotonated glycerol and ethylene glycol molecules is several orders of magnitude higher than their equilibrium concentration in the absence of an electric field. The high concentration of solvent ions is associated with an increase in the autoprotolysis constant in a strong electric field.     

Carbonate–silicate fillers: their production,properties and application in plastic and paper industries

Precipitation of highly dispersed carbonate-silicate fillers was conducted in the presence of various supplements which affected surface morphology of the particles and their hydrophobic character. The supplements included acrylic acid, methyl acrylate, alcohols (methanol, ethanol, butanol, ethylene glycol and glycerin).     

Sonochemical synthesis of carbon supported Sn nanoparticles and its electrochemical application

A sonochemical approach was employed to prepare Vulcan carbon XC-72R supported by Sn nanoparticles at room temperature in the presence of ethylene glycol. The reduction of metallic Sn ion and ethylene glycol takes place and in turn the glycolate ion as formed acts as a stabilizing agent. Transmission electron microscope, X-ray diffraction, and X-ray photoelectron spectroscopy have illustrated that the metallic Sn nanoparticles are successfully embedded on the carbon. The significantly observed reduction over potential for oxygen reduction reaction displays a higher catalytic activity of carbon supported by Sn nanoparticles due to the large surface area of the modified electrode.     

Effect of the surface-modifying macromolecules on the duration of the surface functionalization

Functionalization of polystyrene films by the preferential surface enrichment of surface-modifying macromolecules (SMM) to achieve a hydrophilic surface with long effective duration is described. The comb-like amphiphilic copolymers (PKG-g-PS) based on styrene-maleic anhydride copolynier (SMA) backbone was synthesized by esterification of SMA with poly(ethylene glycol) (PEG). When PEG-g-PS was melt blended with polystyrene, the preferential surface enrichment of PEG-g-PS was much evident resulting in the large increase of the surface polarity. The effective duration of the surface functionalizatoin was also hugely extended as SMMs were added into the blends. Furthermore, more polyether chain segments on PEG-g-PS could selectively migrate to the surface by the inducement of polar solvent. Compared with the PEG-g-PS/PS and PEG/PEG-g-PS/PS blends, the surface polarity and the effective duration of surface modification both increased greatly when PEG-g-PS was used as the compatibilizer of PEG/PS blends. It was an effective solution to balance the conflict between the duration and efficiency of the surface-modifying additives.     

Roughness and surface potential in physisorption

The surface potential due to physical adsorption of xenon on iron, copper and sodium films has been investigated as a function of annealing temperature using the diode method. As iron and copper films are annealed, the surface potential falls to low values. On sodium films the surface potential is always zero despite finite uptakes of xenon. The falling surface potentials on iron and copper may be due to contamination, changes in the crystal plane exposure of the film, a rise in the metallic work function, or variations in the roughness of the surface. Surface roughness appears to be the vital factor, smoother films giving lower surface potentials because they lack the electric field enhancement which occurs on rough surfaces.     

醇类抑制剂对甲烷水合物形成的影响

在本工作中,甲烷水合物的生长动力学是通过甲醇、乙醇、乙二醇三种不同醇类抑制剂存在下的分子动力学模拟研究的.模拟结果发现,三种醇类都可作为甲烷水合物的抑制剂,醇类分子中的亲水性羟基极大地破坏了水合物笼的结构,并且羟基可以与局部的液态水分子形成氢键,从而增加了形成水合物笼型结构的难度,导致甲烷水合物的生长速率降低.对于甲醇分子,甲醇分子的亲水性羟基与水分子形成氢键从而破坏了水分子结构,而亲油性甲基对周围的水分子具有簇效应,两者都会降低水合物生长速率;对于乙二醇和乙醇分子,它们只含有羟基,特别是乙二醇分子含有两个羟基,其对H₂O分子有很强的吸附作用,导致水合物生长速率降低.在抑制效果方面,甲醇分子最优,乙二醇稍微优于乙醇.     

Effect of potassium fluoride in electrolytic solution on the structure and properties of microarc oxidation coatings on magnesium alloy

Oxide coatings were produced on AM60B magnesium alloy substrate making use of microarc oxidation (MAO) technique. The effect of KF addition in the Na₂SiO₃-KOH electrolytic solution on the microarc oxidation process and the structure, composition, and properties of the oxide coatings was investigated. It was found that the addition of KF into the Na₂SiO₃-KOH electrolytic solution caused increase in the electrolyte conductivity and decrease in the work voltage and final voltage in the MAO process. Subsequently, the pore diameter and surface roughness of the microarc oxidation coating were decreased by the addition of KF, while the coating compactness was increased. At the same time, the phase compositions of the coatings also varied after the addition of KF in the electrolytic solution, owing to the participation of KF in the reaction and its incorporation into the oxide coating. Moreover, the coating formed in the electrolytic solution with KF had a higher surface hardness and better wear-resistance than that formed in the solution without KF, which was attributed to the changes in the spark discharge characteristics and the compositions and structures of the oxide coatings after the addition of KF.     

不同电流下气体开关电极烧蚀特性实验研究

在不同短路电流条件下,进行了不锈钢(1Cr18Ni9Ti)电极气体火花开关连续多次自击穿放电实验,通过测量电极质量损失、表面粗糙度和自击穿电压的变化,研究电极烧蚀特性及其对自击穿性能的影响。实验结果表明:随着放电电流峰值和周期增大,电极材料烧损速率与电容电荷量呈线性增加,而电极表面烧蚀粗糙度与电流峰值呈线性增大,自击穿电压变化达到峰值和稳定区的放电次数减少,但稳定阶段的自击穿电压值及其相对标准偏差同时减少,五种放电电流情况下,自击穿电压概率密度分布均遵循高斯函数。