Longitudinal skid model for wheels of planetary rovers based on improved wheel sinkage considering soil bulldozing effect

To successfully deploy a wheeled mobile robot on deformable rough terrains, the wheel-terrain interaction mechanics should be considered. Skid terramechanics is an essential part of the wheel terramechanics and has been studied by the authors based on the wheel sinkage obtained using a linear displacement sensor that does not consider soil bulldozing effect. The sinkage measured by a newly developed wheel via detecting the entrance angle is about 2 times of that measured by the linear displacement sensor. On the basis of the wheel sinkage that takes the soil bulldozing effect into account, a linear function is proposed to the sinkage exponent. Soil flow in the rear region of wheel-soil interface is considered in the calculation of soil shear displacement, and its average velocity is assumed to be equal to the tangential velocity component of the transition point of shear stress. To compute the normal stress in the rear region directly, the connection of the entrance and leaving points is supposed as the reference of wheel sinkage. The wheel performance can be accurately estimated using the proposed model by comparing the simulation results against the experimental data obtained using two wheels and on two types of sands.     

Experimental study on wheel-soil interaction mechanics using in-wheel sensor and particle image velocimetry Part I: Analysis and modeling of normal stress of lightweight wheeled vehicles

This study aims to develop a wheel-soil interaction model for a lightweight wheeled vehicle by measuring the normal stress distribution beneath the wheel. The main contribution of this work is to clarify the wheel-soil interaction using a wheel testbed that equips multiple sensory systems. An in-wheel sensor accurately measures the normal stress distribution as well as the contact angles of the wheel. Particle image velocimetry with a standard off-the-shelf camera analyzes soil flow beneath the wheel. The proposed model for the normal stress distribution is formulated based on these experimental data and takes into account the following phenomena for the lightweight vehicles that have not been considered in the classical model: (1) the normal stress distribution takes the form of a Gaussian curve; (2) the normal stress distribution concentrates in the front region of the wheel contact patch; (3) the distribution is divided into two areas with the boundary determined by the maximum normal stress angle; and (4) the maximum normal stress exponentially decreases as the slip ratio increases. Then, the proposed model is experimentally validated. Furthermore, a simulation study for the wheel driving characteristics using the proposed model confirms the accuracy of the proposed model.     

Prediction of wheel performance by analysis of normal and tengential stress distributions under the wheel-soil interface

Prediction of wheel performance by analysis of normal stress distribution under the wheel-soil interface was reported by one of our research members. In this study analysis of both normal and tangential stress distributions are included for the prediction of wheel performance. A visco-elastic soil model based on a three-element Maxwell model is used to evaluate normal stress distribution under a wheel running on soft ground. The values of the parameters characterizing the visco-elastic behavior of the soil can be derived from plate penetration tests. A rigid wheel-soil interface model is used to evaluate the tangential stress distribution under the wheel-soil interface. Shear deformation modulus, cohesion and angle of internal shearing resistance of the soil are derived from shear-displacement tests. Test results indicate that both maximum normal and shear stress occur in front of the wheel axle, and the location of peak normal stress shifts backwards towards the wheel axle while that of tangential stress shifts forwards when slippage is increased from a low value. Increasing slippage also causes a decrease in normal stress and an increase in tangential stress. Coefficients of traction and tractive efficiency are low at low slippage, increase with an increase in slippage, and level off at higher slippage.     

Visualization and analysis of wheel camber angle effect for slope traversability using an in-wheel camera

This paper visualizes and analyzes an effect of a wheel camber angle for the slope traversability in sandy terrain. An in-wheel camera developed in this work captures the wheel-soil contact phenomenon generated beneath the wheel through a transparent section of the wheel surface. The images taken by the camera are then analyzed using the particle image velocimetry. The soil flows with various wheel camber angles are analyzed with regard to the soil failure observed on the slope surface. The analysis reveals that the slope failure and soil accumulation in front of the wheel significantly affect the wheel forces and distributions of the wheel sinkage in the wheel width direction. Further, the side force of the wheel in traversing a slope decreases as the slip ratio increases because the shear stress in the slope downward direction decreases owing to the slope failure.     

Prediction of wheel-soil interaction and performance using the finite element method

In this experimental-analytical study of wheel-soil interaction, a technique based on the finite element method is used for predicting continuous wheel performance and subsoil response behaviour. The evaluation of wheel-soil interaction performance at any degree of slip is performed using energy principles. The analytical technique utilizes experimentally determined wheel-soil particle path as displacement input for load simulation to predict the soil response beneath the wheel.

An incremental loading approach is adopted to satisfy as closely as possible the soil loading path. The solution requires initial conditions which establish the soil at zero energy level (no stress history) and proceeds to stationary wheel positions with wheel-soil penetration equal to its dynamic sinkage. The method of analysis then proceeds to the steady-state wheel travel mode. The predicted drawbar pulls and subsoil behaviour results are presented and shown to compare well with the experimentally measured values.     

Development of in-wheel sensor system for accurate measurement of wheel terrain interaction characteristics

Planetary rovers need high mobility on a rough terrain such as sandy soil, because such a terrain often impedes the rover mobility and causes significant wheel slip. Therefore, the accurate estimation of wheel soil interaction characteristics is an important issue. Recent studies related to wheel soil interaction mechanics have revealed that the classical wheel model has not adequately addressed the actual interaction characteristics observed through experiments. This article proposes an in-wheel sensor system equipped with two sensory devices on the wheel surface: force sensors that directly measure the force distribution between the wheel and soil and light sensors that accurately detect the wheel soil surface boundary line. This sensor design enables the accurate measurement of wheel terrain interaction characteristics such as wheel force distribution, wheel–soil contact angles, and wheel sinkage when the powered wheel runs on loose sand. In this article, the development of the in-wheel sensor system is introduced along with its system diagram and sensor modules. The usefulness of the in-wheel sensor system is then experimentally evaluated via a single wheel test bench. The experimental results confirm that explicit differences can be observed between the classical wheel model and practical data measured by the in-wheel sensor system.     

A study of the skidding characteristics of towed wheels

A series of experimental results is presented for towed, rigid wheels on sand. These results describe the dependence of wheel skid on wheel geometry and sinkage. They are compared with an existing theoretical prediction of wheel skid, with which the correlation is found to be poor. A physical interpretation of the skid phenomenon is given which provides a qualitative explanation of the trends evident in the results.     

A study of the skidding characteristics of towed wheelsUne étude des caractéristiques de patinage des roues remorquéesEine studie über charakteristische rutscheigenschaften gezogener räder

A series of experimental results is presented for towed, rigid wheels on sand. These results describe the dependence of wheel skid on wheel geometry and sinkage. They are compared with an existing theoretical prediction of wheel skid, with which the correlation is found to be poor. A physical interpretation of the skid phenomenon is given which provides a qualitative explanation of the trends evident in the results.     

Wheels' performance of Mars exploration rovers: Experimental study from the perspective of terramechanics and structural mechanics

The soft ground and stones on the surface of Mars may cause sinkage of and damage to the wheels of a Mars rover. Therefore, we analyzed the performance of a wheel-step Mars rover from the perspective of terramechanics and structural mechanics. Using China’s Mars rover wheel prototype and wheel-soil interaction testbed, we obtained the driving performance of the wheels of a Mars rover under various conditions, including full skidding conditions. The vertical load set in the tests was determined using the gravity of Mars and the mass of the wheel-step Mars rover. The results indicate that the driving torque, sinkage, and resistance coefficient have a linear relationship with the wheel vertical load. An analysis of the structural mechanical characteristics of the wheel of the Mars rover was conducted by testing the radial, axial, torsional, and deflection stiffness. We found that the wheel ribs can improve the stiffness of the wheel but may reduce its driving performance. The analysis methods and evaluation indices can be used to analyze the performance of the wheels of other Mars rovers. Furthermore, the findings of this study can be used to optimize wheel design and motion control of wheel-step Mars exploration rovers.     

Dynamic behaviour of an open lugged wheel under paddy soil conditions

Many experimental studies of open lugged wheel-soil interaction have been conducted, mainly based on the condition of constant slip and sinkage. As a result the reaction force to lugs seemed to be equal to the soil cutting resistance to a metal surface. However, analyses based on such methods do not appear to represent the actual behaviour of lugged wheel-soil interaction, especially when the lugs are spaced widely. The actual motion the wheel axle. In this study, an experimental device for a model lugged wheel was constructed to investigate the characteristics of the interaction between a lugged wheel and soil. Experiments were conducted under several test conditions of soil including paddy soil with a hard pan. The result of both theoretical and experimental data indicated that slip and sinkage of a lugged wheel showed a fluctuation with rotation angle of which the period is equal to the angular lug spacing. In each test soil condition used, the motion of the lugged wheel and the reaction forces acting on each lug from the soil for a free sinking wheel were different from that of the condition of constant slip and sinkage. It was found that the results obtained from this study could clarify the actual behaviour of lugged wheel-soil interaction.     

Analysis of soil flow and traction mechanics for lunar rovers over different types of soils using particle image velocimetry

Grouser wheels have been used in planetary rovers to improve mobility performance on sandy terrains. The biggest difference between a wheel with and without grousers is the soil behavior beneath the wheel as the grousers shovel the soil. By analyzing the soil flow, we gain insight into the mechanics dominating the interaction between the wheel and the soil, directly impacting performance. As the soil flow varies depending on the soil properties, the effects of soil type on soil behavior and wheel-traveling performance should be studied. This paper reveals the difference in soil flow and wheel performance on cohesive and non-cohesive soils. We conducted a series of single wheel tests over different types of soils under several wheel-traveling conditions. Soil flow was visualized by using particle image velocimetry (PIV). The experimental results indicate that soil flow characteristics highly depend on the shear strength of the soil. The cohesive soil exhibited lower fluidity due to its higher shear strength. At the same time, the wheel displayed a higher traveling performance over the cohesive soil, that is, a lower slip ratio.     

Experimental and DEM analyses on wheel-soil interaction

In this paper, the wheel-soil interaction for a future lunar exploration mission is investigated by physical model tests and numerical simulations. Firstly, a series of physical model tests was conducted using the TJ-1 lunar soil simulant with various driving conditions, wheel configurations and ground void ratios. Then the corresponding numerical simulations were performed in a terrestrial environment using the Distinct Element Method (DEM) with a new contact model for lunar soil, where the rolling resistance and van der Waals force were implemented. In addition, DEM simulations in an extraterrestrial (lunar) environment were performed. The results indicate that tractive efficiency does not depend on wheel rotational velocity, but decreases with increasing extra vertical load on the wheel and ground void ratio. Rover performance improves when wheels are equipped with lugs. The DEM simulations in terrestrial environment can qualitatively reproduce the soil deformation pattern as observed in the physical model tests. The variations of traction efficiency against the driving condition, wheel configuration and ground void ratio attained in the DEM simulations match the experimental observations qualitatively. Moreover, the wheel track is found to be less evident and the tractive efficiency is higher in the extraterrestrial environment compared to the performance on Earth.     

Design of manned lunar rover wheels and improvement in soil mechanics formulas for elastic wheels in consideration of deformation

Most of the current lunar rover vehicle wheels are inconvenient for changing broken wheels and have poor shock absorbing in driving, so they cannot be used to carry people on the moon. To meet the demands for manned lunar transportation, a new wheel possessing a woven metal wire mesh tire and using hub-rim combination slide mechanism is designed in this article. The characteristics of the new wheel is analyzed by comparing with the same-size conventional rover wheels after demonstrating the validity of FEM simulation. The new wheel possesses lighter structure and superior shock absorbing. It also provides stronger traction because the deformation of the designed wheel increases the contact area between the tire and lunar terrain. In order to establish an on-line soil parameter estimation algorithm for low cohesion soil, the stress distribution along a driven deformable wheel on off-road terrain is simplified. The basic mechanics equations of the interaction between the wheel and the lunar soil can be used for analytical analysis. Simulation results show that the soil estimation algorithm can accurately and efficiently identify key soil parameters for loose sand.     

Measurement and modeling for two-dimensional normal stress distribution of wheel on loose soil

On the Moon or Mars, typical target environments for exploration rovers are covered with fine sand, so their wheels easily slip on such weak ground. When wheel slippage occurs, it is hard for the rover to follow its desired route. In the worst case, the rover gets stuck in loose soil and cannot move anymore. To reduce the risk of the rover getting stuck, analysis of the contact mechanics between the soil and wheel is important. Various normal stress distribution models for under the wheel surface have been proposed so far. However, classical models assume a uniform stress distribution in the wheel’s width direction. In this study, we measured the two-dimensional normal stress distribution of a wheel in experiments. The results clarified that the stress distribution in the wheel’s width direction is a mountain-shape curve with a peak located at the center of the wheel. Based on the results, we constructed a stress distribution model for the wheel’s width direction. In this paper, we report our measurements for the two-dimensional stress distribution of a wheel on loose soil and introduce our stress distribution model for the wheel’s width direction based on our experimental results.     

轮对结构柔性对车轮辐板疲劳寿命的影响

针对高速动车非轴对称车轮辐板区域随机疲劳寿命问题,分别将轮对视为刚性体和柔性体建立了车辆-轨道系统动力学模型,仿真得到载荷时间历程和轮轨接触点在踏面上的位置时间历程。在三维有限元模型中使用约束方程模拟轮轴过盈配合,使非线性问题线性化,采用准静态叠加法得到应力时间历程。基于临界距离法中的点法,以疲劳破坏临界平面上的正应力为主循环计数参数,剪应力为辅助计数参数进行多轴循环计数,结合Spagnoli法和Miner理论研究了轮对结构柔性和车轴刚度对车轮辐板随机疲劳寿命的影响。研究结果表明,轮对结构柔性对车轮辐板疲劳寿命有较大影响。随着车轴刚度的降低,轮轨接触横向力的幅值显著增大,轮对模态的特征频率和车轮辐板区域的寿命降低。因此,在轮对轻量化设计时,需综合考虑车轴的结构刚度。     

The effect of wheel width on the rolling resistance of rigid wheels in sand

The effect of width on the rolling resistance of rigid wheels in sand is shown to be very strong, coefficient of rolling resistance increasing rapidly with width at each of the sinkage levels used in the experiments. Wheel skid also increased rapidly as wheel width increased. Prediction of measured results on the narrow wheels using the modified Bekker analysis was quite good although this is shown to be partly fortuitous. Poor correlation was found between measured values of coefficient of rolling resistance and the Freitag sand number. Very good prediction of measured values of coefficient of rolling resistance was found using an expression comprising the square root of the sinkage/dia ratio multiplied by a factor correcting for width/dia ratio. The square root of the sinkage/dia ratio is shown to be the value of coefficient of rolling resistance of a narrow wheel at shallow sinkage predicted from the modified Bekker analysis. It is also shown to be identical to the inverse of the Freitag clay number, with soil cone index value replaced by mean soil radial stress.     

Finite element modeling of interfacial forces and contact stresses of pneumatic tire on fresh snow for combined longitudinal and lateral slips

Significant challenges exist in the prediction of interaction forces generated from the interface between pneumatic tires and snow-covered terrains due to the highly non-linear nature of the properties of flexible tires, deformable snow cover and the contact mechanics at the interface of tire and snow. Operational conditions of tire-snow interaction are affected by many factors, especially interfacial slips, including longitudinal slip during braking or driving, lateral slip (slip angle) due to turning, and combined slip (longitudinal and lateral slips) due to brake-and-turn and drive-and-turn maneuvers, normal load applied on the wheel, friction coefficient at the interface and snow depth. This paper presents comprehensive three-dimensional finite element simulations of tire-snow interaction for low-strength snow under the full-range of controlled longitudinal and lateral slips for three vertical loads to gain significant mechanistic insight. The pneumatic tire was modeled using elastic, viscoelastic and hyperelastic material models; the snow was modeled using the modified Drucker-Prager Cap material model (MDPC). The traction, motion resistance, drawbar pull, tire sinkage, tire deflection, snow density, contact pressure and contact shear stresses were obtained as a function of longitudinal slip and lateral slip. Wheel states - braked, towed, driven, self-propelled, and driving - have been identified and serve as key classifiers of discernable patterns in tire-snow interaction such as zones of contact shear stresses. The predicted results can be applied to analytical deterministic and stochastic modeling of tire-snow interaction.     

自然环境条件下轮轨接触黏着特性研究进展

轮轨黏着是铁路运输中的关键基础性科学问题之一,而轮轨接触界面良好的黏着状态是列车安全和高品质运行的根本保障. 轮轨系统作为1个开放的系统,受到各种自然环境因素的影响,如湿度、温度、水、风沙甚至铁氧化物,而所有的这些环境因素都会影响轮轨接触界面的黏着状态和损伤行为. 本文中综述了水、湿度、温度和风沙等自然环境因素对轮轨黏着特性影响规律的研究进展,分析了自然环境因素下轮轨界面铁氧化物特征,重点探讨了自然环境因素对铁氧化物形成的影响及其对轮轨接触黏着特性的影响规律和作用机理,并提出了轮轨黏着的未来研究方向.      

On new effects of wheel-rail interaction

The paper is devoted to the experimental, theoretical analysis and computer simulation of influence of elastic properties of contact stiffness and wheel-plate stiffness on the forces of vehicle-track interaction. Three types of wheels are considered with different contact stiffness and wheel-plate design. Exemplary simulation of freight car interaction with track which posses one corrugated rail for each type of wheel is presented.     

Experimental study on wheel-soil interaction mechanics using in-wheel sensor and particle image velocimetry part II. Analysis and modeling of shear stress of lightweight wheeled vehicle

Wheeled vehicle mobility on loose sand is highly subject to shear deformation of sand around the wheel because the shear stress generates traction force of the wheel. The main contribution of this paper is to improve a shear stress model for a lightweight wheeled vehicle on dry sand. This work exploits two experimental approaches, an in-wheel sensor and a particle image velocimetry that precisely measure the shear stress and shear deformation generated at the interaction boundary. Further, the paper improves a shear stress model. The model proposed in this paper considers a force chain generated inside the granular media, boundary friction between the wheel surface and sand, and velocity dependency of the friction. The proposed model is experimentally validated, and its usefulness is confirmed through numerical simulation of the wheel traction force. The simulation result confirmed that the proposed model calculated the traction force with an accuracy about 70%, whereas the conventional one overestimated the force, and its accuracy was 13% at the best.