Influence of chemical surface modification of cellulose nanowhiskers on thermal,mechanical, and barrier properties of poly(lactide) based bionanocomposites

In the aim of producing fully organic bionanocomposite based on poly(lactide) (PLA), cellulose nanowhiskers (CNW) were grafted by n-octadecyl-isocyanate (CNW-ICN) applying an in situ surface grafting method. The compatibilizing effect of the long aliphatic grafted chain was investigated by thermal, mechanical and permeability analysis of solvent cast nanocomposite films. The grafted CNW-ICN could be successfully dispersed in the polymer matrix. The gained compatibility brought about a nucleating effect, decreasing the half time of isothermal crystallization from 25 min for the neat PLA to 8.4 min for the nanocomposite including 2.5 wt% CNW-ICN, e.g., tensile strength was improved by 10 MPa for the same 2.5 wt% CNW-ICN/PLA composite. Mechanical reinforcement was also effective in the rubbery state of PLA and increased the tensile modulus of the rubbery plateau providing thereby thermal resistance to the polymer. Oxygen barrier properties did not change significantly upon the inclusion of CNW-ICN, even when the quantity of CNW-ICN was increased to 15 wt%. More interestingly, the water vapour permeability of the CNW-ICN nanocomposite was always lower than the one of ungrafted CNW composites, which led to the conclusion that the hydrophobic surface graft and improved compatibility could counteract the effect of inclusion of hydrophilic structures in the matrix on water vapour transport. In conclusion, the surface grafting of CNW with isocyanates might be an easy and versatile tool for designing fully organic bionanocomposites with tailored properties.     

Morphology control of poly(lactic) acid/polypropylene blend composite by using silanized cellulose fibers extracted from coir fibers

The objective of this work is the use of cellulose fibers extracted from coir fibers as Janus nanocylinders to suppress the phase retraction and coalescence in poly(lactic) acid/polypropylene bio-blend polymers via prompting the selective localization of cellulose fibers at the interface using chemical modification. The untreated and modified cellulose fibers extracted from coir fibers using a silane molecule (tetraethoxysilane) were used as reinforcement and as Janus nanocylinder at two weight contents (2.5 wt% and 5 wt%) to manipulate the morphology of the bio-blends. Their bio-composites with PLA-PP matrix were prepared via melt compounding (at PLA/PP: 50/50). The treatment effect on component interaction and the bio-composites properties have been studied via Scanning electron microscopy, infrared spectroscopy, and differential calorimetry analysis. The mechanical and rheological properties of nanocomposites were similarly assessed. Young's modulus and tensile strength of PLA-PP nanocomposites reinforced by silanized cellulose fibers show a great enhancement as compared to a neat matrix. In particular, there was a gain of 18.5% in Young's modulus and 11.21% in tensile strength for silanized cellulose fiber-based bio-blend composites at 5 wt%. From the rheological point of view, it was found that the silanized cellulose fibers in PLA-PP at both fibers loading enhances the adhesion between both polymers leading to tuning their morphology from sea-island to the continuous structures with the appearance of PLA microfibrillar inside of bio-composites. This change was reflected in the relaxation of the chain mobility of the bio-blend composites.

     

Melt‐blending of unmodified and modified cellulose nanocrystals with reduced graphene oxide into PLA matrix for biomedical application

In this article, we successfully fabricated the bionanocomposites using cellulose nanocrystals (CNCs) and reduced graphene oxide (rGO) reinforced into biodegradable polylactic acid (PLA) matrix through melt‐mixing method. Due to the affinity difference between hydrophilic CNC and hydrophobic PLA, the surface modification of CNC was employed using quaternary ammonium salts (CTAB) as a surfactant. The nanocomposites were developed using different blend ratios of CNC/modified CNC (1, 2, and 3) wt% and (0.5 wt%) rGO into the polymer matrix. The morphology of CNC, q‐CNC (modified CNC), and nanocomposites were inspected by atomic force microscopy (AFM) and field emission scanning electron microscopy (FESEM). It is demonstrated from tensile tests that, the nanocomposite with 1 wt% CNC and rGO showed maximum tensile strength compared with PLA and its nanocomposites. Moreover, the nanocomposite with 1 wt% CNC and rGO was also having maximum thermal stability. From cytotoxicity evaluation, it is observed that all the nanocomposites are nontoxic and cytocompatible to HEK293 cells. In addition to this, the nanocomposite with q‐CNC showed enhanced barrier properties compared with PLA and PLA/CNC/rGO nanocomposite. The results obtained from different characterizations showed that the incorporation of surfactant onto CNC improved the dispersion in PLA but at the same time deteriorated the PLA matrix.     

Development and thermal behaviour of ternary PLA matrix composites

Biodegradable PLA composites were prepared using microcrystalline cellulose (MCC) and silver (Ag) nanoparticles. The main objective of the present study is to develop new biopolymer composites with good mechanical properties, thermal stability, maintaining the optical transparency and also providing antimicrobial properties through silver nanoparticle introduction. Composites were prepared with 1%wt of Ag nanoparticles and 5%wt of MCC using a twin-screw microextruder; film parameters were optimized in order to obtain a thickness range between 20 and 60 μm.PLA composites maintained optical transparency properties of the matrix, while MCC was able to reduce polymer permeability. Thermal analysis revealed that MCC increased PLA crystallinity and the mechanical properties of the composites demonstrated that tensile modulus was improved by microcrystalline cellulose.     

Surface modified graphene oxide/poly(vinyl alcohol) composite for enhanced hydrogen gas barrier film

A series of novel polyethyleneimine (PEI) modified graphene oxide (PEI-mGO) filled poly(vinyl alcohol) (PVA) nanocomposite (PEI-mGO/PVA) films were prepared by solution-casing for hydrogen gas barrier applications. Hydrophilic PEI was used to simultaneously reduce and modify graphene oxide sheets, thereby facilitating a homogeneous dispersion of PEI-mGO in the PVA matrix. The effects of PEI-mGO on the morphology and properties of the nanocomposite films were examined by Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis and field emission scanning electron microscopy. Analogous GO/PVA composites were also prepared and characterized for comparative purposes. The PEI-mGO/PVA nanocomposites showed higher thermal and mechanical stability as well as remarkable improvement in hydrogen gas barrier properties compared to the PVA film; specifically, the PEI-mGO/PVA film having 3.0 wt% of PEI-mGO content exhibited almost 95% decrease in GTR and permeability values compared to PVA film.     

Effects of poly(ethylene glycol) on the morphology and properties of biocomposites based on polylactide and cellulose nanofibers

Polylactide (PLA)/cellulose nanofiber (CNF) biocomposites were prepared via solution casting and direct melt mixing. To improve the compatibility, a masterbatch of CNFs and poly(ethylene glycol) (PEG) (1:2) was also prepared. The effects of PEG on the morphology and properties of the biocomposites were investigated. The dispersion/distribution of nanofibers in PLA was improved when the masterbatch was used and the composites were prepared in solution. Substantial effects on the rheological properties of solution-prepared PLA/CNF/PEG composites were observed compared to composites containing no PEG, whereas for melt-prepared composites no significant changes were detected. Increased crystalline content and crystallization temperature were observed for the composites prepared via the masterbatch and solvent casting. The storage modulus of PLA was increased by 42 and 553% at 25 and at 80 °C, respectively, for the solution-based PEG-compatibilized composite containing 2 wt% nanofibers. Also, a better light transmittance was measured for the PLA/CNF/PEG composites prepared in solution.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Effect of multiscale structure on the gas barrier properties of poly(lactic acid)/Ag nanocomposite films

Poly(lactic acid) (PLA) is the most suitable for biodegradable packaging film because of its excellent integrated property, but the poor gas barrier property is its weakness. In this study, a nanocomposite film based on PLA incorporated with 0‐, 1‐, 3‐, 5‐, 10‐, or 15‐wt% nano‐Ag was developed. Effect of multiscale structure on the barrier properties of PLA/nano‐Ag films was studied. The PLA nanocomposite film with 5‐wt% nano‐Ag had the lowest water vapor permeability (WVP) value. Oxygen transmission rate (OTR) value for PLA nanocomposites with 3‐wt% nano‐Ag was found to be the lowest among all the samples. Multiscale structure was demonstrated by the scanning electron microscopy, Fourier transform‐infrared spectroscopy, X‐ray diffraction measurement, and differential scanning calorimetry results. The crystallinity of the PLA phase increased with the content of nano‐Ag in the PLA composites. The evolution of the PLA phase crystallinity could improve the barrier properties of PLA/nano‐Ag composite films for food packaging applications. From the view of multiscale structure, it is better to achieve a balance among short‐range conformation in the amorphous region, long‐range‐ordered structure, and ordered aggregated structure to improve the barrier properties of PLA/nano‐Ag composite films.     

聚乳酸/凹凸棒土纳米复合材料的结构与性能

采用熔融复合方法制备了不同填料质量分数的聚乳酸/纳米凹凸棒土复合材料,纳米凹凸棒土的加入可以显著提高聚乳酸纳米复合材料的拉伸强度和断裂伸长率.扫描电镜结果表明,凹凸棒土粒子在复合材料中实现了均匀分散.DSC曲线在降温过程中出现明显结晶峰,说明纳米凹凸棒土对聚乳酸有一定的成核作用.当纳米凹凸棒填料含量>8%时,在聚合物基体中可形成完善的网络状结构.填料粒子作为体系中的物理缠结点使得复合材料熔体的应力松弛时间延长.红外谱图显示纳米凹凸棒土和聚乳酸分子间存在较强的相互作用.我们推测,纳米凹凸棒土的加入减少了PLA基体层的厚度,使其由三维应力转变为二维应变状态,导致最大切应力可以达到剪切屈服强度,产生剪切滑移形变带,使得呈现出韧性材料性质,有效提高了材料的断裂伸长率.     

Polylactide/exfoliated graphite nanocomposites with enhanced thermal stability,mechanical modulus,and electrical conductivity

We have prepared a series of polylactide/exfoliated graphite (PLA/EG) nanocomposites by melt‐compounding and investigated their morphology, structures, thermal stability, mechanical, and electrical properties. For PLA/EG nanocomposites, EG was prepared by the acid treatment and following rapid thermal expansion of micron‐sized crystalline natural graphite (NG), and it was characterized to be composed of disordered graphite nanoplatelets. It was revealed that graphite nanoplatelets of PLA/EG nanocomposites were dispersed homogeneously in the PLA matrix without forming the crystalline aggregates, unlike PLA/NG composites. Thermal degradation temperatures of PLA/EG nanocomposites increased substantially with the increment of EG content up to ～3 wt %, whereas those of PLA/NG composites remained constant regardless of the NG content. For instance, thermal degradation temperature of PLA/EG nanocomposite with only 0.5 wt % EG was improved by ～10 K over PLA homopolymer. Young's moduli of PLA/EG nanocomposites increased noticeably with the increment of EG content up to ～3 wt %, compared with PLA/NG composites. The percolation threshold for electrical conduction of PLA/EG nanocomposites was found to be at 3–5 wt % EG, which is far lower graphite content than that (10–15 wt % NG) of PLA/NG composites. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 850–858, 2010     

The effect of halloysite nanotubes and N,N′-ethylenebis (stearamide) on morphology and properties of polylactide nanocomposites with crystalline matrix

Poly(lactide)/halloysite nanotubes (PLA/HNT) nanocomposites with crystalline matrix were obtained by cold crystallization and examined. Neat HNT and HNT treated with N,N′- ethylenebis(stearamide) (EBS) were used as nanofillers. Reference materials, PLA and PLA/EBS blend, prepared in the same way, were also considered. The influence of HNT and/or EBS content on the crystallinity and morphology of PLA matrix, as well as on the dynamic mechanical and optical properties of the materials, was determined.The nanocomposites contained well-distributed HNT, with only occasional agglomerates. HNT, EBS-treated HNT and EBS influenced the morphology of the crystalline PLA matrix and the amounts of the disorder α’ (termed also δ) and order α crystallographic forms of PLA. Crystallinity increased stiffness of the materials compared to their counterparts with the amorphous matrix. Owing to the crystallinity and the presence of the nanofillers, the storage modulus at 20 °C and 60 °C increased by up to 30 and 60%, respectively, compared to neat amorphous PLA. Interestingly, at lower nanofiller content the crystalline nanocomposites with EBS were more transparent than neat crystalline PLA.     

The influence of multiple modified MMT on the thermal and fire behavior of poly (lactic acid) nanocomposites

This work reported the preparation and physical properties of biodegradable nanocomposites fabricated using polylactic acid (PLA) and multiple organic modified montmorillonite (MMT). In order to improve the chemical compatibility between PLA and Na‐MMT, the surface of Na‐MMT was first organically modified by cetyl trimethyl ammonium bromide (CTAB) and resorcinol bis(diphenyl phosphate) (RDP) using ion‐exchange and adsorption technique. Both Fourier transform infrared and X‐ray diffraction (XRD) results indicated that CTAB and RDP molecules were intercalated into the galleries of MMT sheets to enlarge the interlayer spacing. Then, the PLA/MMT nanocomposites were prepared by a simple melt‐blending method. The XRD and TEM results of the nanocomposites indicated that the PLA polymer chains inserted into the galleries of co‐modified MMT (C‐MMT) and contained disorderedly intercalated layered silicate layers within a PLA matrix. The C‐MMT nanolayers were homogenously dispersed in PLA matrix, resulting in various property enhancement. The fabricated PLA/C‐MMT nanocomposites with 5.0 wt% addition showed significant enhancements (176%) in the storage modulus compared to that of neat PLA. The thermal stability and fire resistance were also remarkably improved. These improvements are probably because of both the physical barrier effect of the MMT nanosheets and charring effect of the C‐MMT. Copyright © 2015 John Wiley & Sons, Ltd.     

Poly(propylene carbonate)/poly(3‐hydroxybutyrate)‐based bionanocomposites reinforced with cellulose nanocrystal for potential application as a packaging material

Poly(propylene carbonate) (PPC) is an aliphatic polycarbonate synthesized from carbon dioxide and propylene oxide. Poly(3‐hydroxybutyrate) (PHB) is a type of thermoplastic polyester produced by biological fermentation. The blending of PHB with PPC can effectively enhance the mechanical properties and barrier properties of PPC. Bionanocomposites of PPC/PHB enhanced by cellulose nanocrystal (CNC) are prepared via a two‐step process using polyethylene glycol as a carrier. Results show that the oxygen barrier properties of the composites increased with the increase of the CNC content. When the CNC content is 1 wt%, the oxygen barrier performance increases nearly 18 times. The assumed model can predict the barrier performance of composites with the combined influence of morphology and CNC distribution. This will make PPC/PHB/CNC nanocomposites a very promising degradable material for food packaging application.     

Poly(cetyl trimethylammonium 4-styrenesulfonate)-wrapped carbon nanotubes filled in polylactide nanocomposites: Fabrication and properties

Poly(cetyl trimethylammonium 4-styrenesulfonate) (PSS-CTA) was synthesized by the ionic exchange reaction of poly(sodium 4-styrenesulfonate) (PSS-Na) with cetyl trimethylammonium bromide (CTAB). It was then used as a surface modifier for carbon nanotubes (CNTs) to improve dispersion in and interfacial adhesion with a polylactide (PLA) matrix to fabricate high performance PLA/CNT nanocomposites via a solution precipitation method. The morphology, electrical conductivity, crystallization and mechanical properties of the PLA nanocomposites were investigated in detail. The results indicate that CNTs wrapped (coated) with a suitable amount of PSS-CTA dispersed in the PLA matrix homogeneously. The electrical conductivity of PLA was enhanced by up to 10 orders of magnitude with the incorporation of 1.0 wt% PSS-CTA-modified CNTs (mCNTs). The crystallization rate of PLA was improved due to the nucleation effect of mCNTs towards the crystallization of PLA, but the crystallization mechanisms and crystal structure of PLA remained unchanged with the incorporation of mCNTs. Both the tensile strength and toughness of PLA were improved by the incorporation of mCNTs, and the fracture behaviour of PLA changed from brittle e to ductile during tensile testing.     

Nanosize and microsize clay effects on the kinetics of the thermal degradation of polylactides

Polylactide (PLA)-montmorillonite (MMT) micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified or organomodified clays at 5 wt% content were produced by melt mixing. Based on the three different test methods that were used to follow thermal degradation, different conclusions were obtained. During melt processing, thermomechanical degradation was more pronounced in the presence of all fillers, which apparently acted catalytically, but to different degrees. During isothermal degradation in air from 180 °C to 200 °C, degradation rate constants were calculated from novel equations incorporating changes in intrinsic viscosity (IV). Results show that the thermal degradation rate constants of the amorphous PLA and its composites are lower than those of the semicrystalline PLA and its composites. Due to better filler dispersion in the polymer matrix, the thermal degradation rate constants of the nanocomposites are significantly lower than those of the unfilled polymers and their microcomposites under air. As per dynamic TGA data and thermal kinetic analysis from weight losses and activation energy calculations, organomodified nanofillers have a complex effect on the polymer thermal stability; the unmodified fillers, however, reduce polymer thermal stability. These TGA data and kinetic analysis results also support the findings that the thermal stability of the amorphous PLA and its composites is higher than that of the semicrystalline polymer and its composites and the thermal stability of the nanocomposites is higher than that of the microcomposites. In general, mathematical modeling based on random thermal scission equations was satisfactory for fitting the TGA experimental data.     

Nanoperlite effect on thermal,rheological, surface and cellular properties of poly lactic acid/nanoperlite nanocomposites for multipurpose applications

In this study, poly lactic acid (PLA) based nanocomposites containing perlite nanoparticles were prepared by melt mixing method. Various characterization techniques were employed to evaluate the performance PLA/nanoperlite nanocomposites. The nanocomposites were characterized via FTIR to investigate the functional groups and chemical structure of the nanocomposites. Thermal properties of the nanocomposites, examined by DSC, showed that the increase of nano-perlite content in the PLA matrix reduces the crystallinity and melting temperature of the nanocomposites. The rheological studies indicated that both of storage and loss modulus are increased when the nanoperlite is added up to 5 wt%. However, the modulus is reduced in samples containing more than 5 wt% nanoparticle due to their agglomeration. The in-vitro degradation studies of the nanocomposites at elevated and normal temperatures showed hydrolytic degradation around 13–15 months. The surface behavior results implied that the water contact angle values exhibit a reducing trend when the nanoperlite content increases up to 3 wt%, which can be related to the decreased crystallinity of PLA and also to the hydrophilic nature of perlite. Moreover, the adhesion of osteoblast cells and their viability on an electrospun scaffold, made of optimized sample, showed the initial implications of potential applications of the nanocomposites in bone regeneration and biomedical applications. These multipurpose nanocomposites can also be used for packaging applications.     

Understanding the role of nanosilica particle surfaces in the thermal degradation of nanosilica-poly(methyl methacrylate) solution-blended nanocomposites: From low to high silica concentration

Nanocomposites of poly(methyl methacrylate) and 12 nm silica particles have been prepared by a casting procedure which allows the homogeneous dispersion of up to 35 wt% of silica. Twelve nanocomposites with compositions ranging from 1 to 35 wt% have been prepared and studied by Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, Differential Scanning Calorimetry, Thermogravimetric Analysis and Isothermal Chemiluminescence. Thermal stability increases outstandingly as soon as 1 wt% of silica is added to PMMA. This effect is well-known but had not been explained up to now. Of the two main processes which initiate degradation in PMMA, radical formation at labile chain ends and random chain scission, it is the former which disappears in composites with 3 wt% of silica. The origin of the thermal stabilization in these polymer composites is thus the blocking of the PMMA chain end by the silica particle. At the same time, viscous flow decreases progressively, and composites with 20 wt% of silica or over are dimensionally stable even if heated at 300 °C for several hours. The concomitant decrease of viscous flow and increase of low temperature thermal stability shift the temperature range of application of these composites strongly, and the understanding of the silica surface role allows envisaging the control of the behaviour.     

Preparation and burning behaviors of flame retarding biodegradable poly(lactic acid) nanocomposite based on zinc aluminum layered double hydroxide

A flame retarding biodegradable polylactic acid (PLA) nanocomposite based on flame retardant composites (containing ammonium polyphosphate (APP), pentaerythritol (PER) and melamine cyanurate (MC) by controlling the weight ratio was 2:2:1) and organomodified zinc aluminum layered double hydroxide (Zn-Al-LDH) has been prepared by melt-compounding directly. The morphology and burning behaviour of nanocomposite with 2 wt% Zn-Al-LDH loadings were investigated. The extent of dispersion of LDH was quantified by wide angle X-ray scattering (WAXS) and transmission electron microscopy (TEM), illuminating the good dispersion state for ZnAl-LDH in the PLA matrix. Significant improvements in fire retardant performance were observed for the nanocomposite from microscale combustion calorimeter (MCC) and cone calorimetry (reducing both the heat release rate and the total heat released). It revealed that incorporation of FR and ZnAl-LDH was very efficient in improving the flame retardance of PLA composite.     

Effect of sepiolite on the biodegradation of poly(lactic acid) and polycaprolactone

PLA and PCL nanocomposites prepared by adding 5 wt% of a sepiolite (SEPS9) were degraded in compost, leading to effective degradation for all samples.PLA and PLA/SEPS9 seem to be mainly degraded by a bulk mechanism, showing a significant level of polymer degradation, however the presence of SEPS9 particles partially delays the degradation probably due to a preventing effect of these particles on polymer chain mobility and/or PLA/enzymes miscibility. PCL and PCL/SEPS9 showed a preferential surface mechanism of degradation; and in contrast to PLA, sepiolite does not present a considerable barrier effect on the degradation of PCL.     

Cellulose nanofibril-reinforced biodegradable polymer composites obtained via a Pickering emulsion approach

Preparation of cellulose nanofibril (CNF)-reinforced, biodegradable polymer composites is challenging in that it’s hard to achieve good dispersion of the hydrophilic cellulose fibers in a hydrophobic polymer matrix. In this work, we developed a surfactant-free and efficient process to prepare CNF-reinforced poly (lactic acid) (PLA) composites from an aqueous dichloromethane Pickering emulsion self-emulsified by CNFs. CNF/PLA composites of homogeneous dispersion were obtained upon evaporation of CH₂Cl₂, filtration, drying and hot-pressing. Differential scanning calorimetry measurement revealed an enhanced crystallization capacity of the CNF/PLA composites. Thermogravimetric analysis indicated an increase of onset degradation temperature. The composites displayed an enhanced storage modulus compared with neat PLA throughout the testing temperature range, and especially in the high-temperature region (>70 °C). Enhancements of the flexural modulus and strength were also achieved.