基于CMY模型改进的界面热阻模型及其应用

导热膏填充的接触界面热阻由接触热阻和间隙热阻两部分组成。本文采用截锥体接触的单热流通道模型代替CMY模型中的圆盘接触的单热流通道模型,推导出了改进的接触热阻计算公式。本文还结合间隙热阻的计算公式,得到了一种改进的导热膏填充的接触界面热阻模型。通过分析得出了如下结论:对于使用导热膏填充的接触界面的热阻而言,其主要影响因素为接触表面的粗糙度和导热膏的导热系数,而接触界面间压力对其的影响则相对较小。     

A review on the effects of different parameters on contact heat transfer

In this paper, a complete literature review for thermal contact between fixed and periodic contacting surfaces and also thermal contact between exhaust valve and its seat in internal combustion engines is presented. Furthermore, the effects of some parameters such as contact pressure, contact frequency, the contacting surfaces topography and roughness, curvature radius of surfaces, loading–unloading cycles, gas gap conductance and properties, interface interstitial material properties, surfaces coatings and surfaces temperature on thermal contact conductance are investigated according to the papers presented in this field. The reviewed papers and studies included theoretical/ analytical/experimental and numerical studies on thermal contact conductance. In studying the thermal contact between exhaust valve and its seat, most of the experimental studies include two axial rods as the exhaust valve, and seat and the one ends of both rods are considered at constant and different temperatures. In the experimental methods, the temperatures of multi-points on rods are measured in different conditions, and thermal contact conductance is estimated using them.     

Measurement and Prediction of Thermal Contact Resistance Across Coated Joints

An integrated experimental and numerical investigation of the thermal contact resistance across two nominally flat, coated metallic engineering surfaces in contact is presented. The model consists of a surface deformation computation, which determines the actual contact area and number of contacting asperities at a joint, and a constriction resistance analysis, which determines the constriction resistance through each individual contacting asperity. Predictions from the model are validated against experiments conducted for the purpose. The experiments are performed according to a “design of experiments” approach and evaluated using statistical regression. Three substrates (copper, brass, and aluminum) and three coatings (silver, nickel, and tin) are considered with a variety of coating thicknesses and substrate roughnesses. The contact load is also varied. The experimental measurements show that the best choice of a coating for contact resistance mitigation depends on the substrate material and roughness, and it cannot be prescribed in general. A regression equation developed for the experimental results offers a useful tool for the design of coated contacts. The measured results agree well with predicted values from the numerical model, especially in cases of a rough substrate or hard coating.     

考虑界面接触热阻的一维复合结构的热整流机理

建立了考虑变截面、变热导率及界面接触热阻效应的组合热整流结构的温度场及热整流系数的理论模型和有限元解.数值算例证明了本文模型及算法的可靠性,进而通过参数影响研究确定了若干几何及材料参数对结构热整流系数的影响规律,揭示界面接触热阻对热整流效果的影响机理.研究结果表明长度比、截面半径变化率、热导率、边界条件温差和界面接触热阻等因素必须通过优化设计才能得到最大的热整流系数,同时界面接触热阻的引入也为调控热整流系数提供了一条新的途径.     

Contact charging between surfaces of identical insulating materials in asymmetric geometries

The charging that occurs when a pair of insulating surfaces of identical chemical composition are rubbed (i.e. triboelectric charging) remains poorly understood. It is believed that asymmetry in contact plays an important role in this charging. To study this phenomenon, we have developed an experimental methodology that asymmetrically rubs two surfaces by contacting a rotating cylinder with a stationary cylinder – the rubbing is asymmetric in that the contacting area is much greater on the rotating cylinder than on the stationary cylinder. We find that the charge transfer occurs with a spatial distribution of charge, in terms of magnitude and polarity, on the contacted area. The direction of the average charge transfer is material dependent: for Teflon–Teflon contact, the surface with the larger contacting area charges positively, but for Nylon–Nylon contact the surface with the larger contacting area charges negatively. This difference is interpreted as being due to a negatively-charged species transferred in the case of Teflon (electrons or negative ions), but a positively-charged species transferred in the case of Nylon (positive ions).     

基于粗糙度曲线统计特征的接触热阻模型

本文在对粗糙度曲线统计特征分析的基础上,提出了一种接触热阻的计算模型。分别采用四种接触峰的评定标准,对实际机械加工表面的接触热阻进行了计算。研究结果表明,评定标准的选取直接影响接触热阻的计算结果;在同一接触峰评定标准下,两块平均粗糙度值相差较大的表面,其接触热阻计算值的离散区域也有可能重叠。所以,在计算接触热阻时,仅仅使用一两个平均化的粗糙度统计参数来表征整个表面的形貌特征是不够的。     

Résistance thermique de contact entre isolateurs

The transport of heat between smooth sapphire surfaces has been measured in ultra-high vacuum in the temperature range from 15 to 300°K. The contact consists of a sphere pressed against a plane with a variable load up to 5 kp. In this way the contact shape is well defined and reproducible. The thermal resistance can be separated into two terms: the constriction resistance and the boundary resistance. A model has been developed to describe the last term. Two parameters must be introduced to take into account the phonon scattering at the interface. The experimental results as a function of load and temperature are in very good agreement with such a model. The influence of different surface treatments is also well explained. Additional results for the contact between rough surfaces, which needs a simple extension of the previous theory, are reported.     

Resolution of a Classical Gravitational Second-Law Paradox

Sheehan and coworkers have claimed [D. P. Sheehan et al., Found. Phys. 30, 1227 (2000); 32, 441 (2002); D. P. Sheehan, in Quantum Limits to the Second Law, AIP Conference Proceedings 643 (American Institute of Physics, Melville, NY, 2002), p. 391] that a dilute gas trapped between an external shell and a gravitator can support a steady state in which energy flux by particles in one direction is balanced by energy flux by radiation in the opposite direction, and in which work can be extracted from an isothermal heat reservoir, thereby violating the second law of thermodynamics. In this paper, we identify a fundamental error in their simulation and analysis of their model system that vitiates their conclusions. We analyze a simpler, exactly soluble, three-dimensional model of a very dilute gas in a gravitational field between two thermal reservoirs, and show that their conclusions are not supported for the simple model. We show that their method of simulation, when applied to either the simple model or their more complex model under simpler conditions where the answers are known, leads to unphysical results. We also show that, when appropriate sampling is done, their model gives results in accord with the second law and detailed balance.     

Lock-in thermographic investigation of probe-sample interaction in scanning thermal microscopy (SThM)

Thermographic lock-in investigation of thermal interaction between a thermal probe used in scanning thermal microscopy and a thin composite sample is used for estimating the relative fraction of heat flux transferred to the sample by conduction through the air and by direct local contact. The latter is determined by vector subtraction of out-of-contact data from in-contact data, for different modulation frequencies. It represents only 8% of the total modulated heat flux dissipated by the probe, and is frequency-independent. The heat transfer by air conduction varies between 23% and 6% for f = 0.2...40 Hz with a broad equivalent heat source radius of r 0.2 mm.     

Method of calculating the thermal resistance of a contact between metal surfaces

The physical nature of the thermal resistance at a contact between rough metal surfaces is considered. By analogy with the thermal resistance of a plate having a variable cross section and also by analogy with the identical form of Ohm's and Fourier's laws, an expression is derived for the thermal resistance of such a contact. Experiments are carried out to determine the thermal resistance of a contact in vacuo and in air. These investigations show that the calculated values of thermal contact resistance are in satisfactory agreement with experiment.Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 1, pp. 27–32, January, 1976.     

Near-field radiative heat transfer between two plane surfaces with one having a dielectric coating

The effect of a dielectric coating on the near-field radiative heat transfer between two plane surfaces is numerically studied in the framework of the fluctuational electrodynamics. The dielectric coating is assumed to be a SiC or SiO₂ film, which is on top of the emitter. The results show that the near-field radiative flux between the plane surfaces can be either diminished or enhanced by the dielectric coating, depending on the thermal radiative properties of the emitter and the receiver. Furthermore, the dielectric coating effect on the near-field radiative flux can be very different from that on the far-field radiative flux. Detailed analysis on the variations of the TE- and TM-wave components of the radiative flux by adding the dielectric coating is provided, along with the physical mechanisms that account for these changes. Dielectric coatings such as SiC and SiO₂ films are widely seen in microelectronic structures and nanofabrication devices. The results obtained in this work should be valuable for further study and nanotechnological applications of near-field radiative heat transfer.     

METHOD AND SOME RESULTS ON EXPERIMENTAL STUDY OF UNSTEADY TURBULENT HEAT TRANSFER

Abstract

An experimental setup is described for studying unsteady heat transfer where both the heat generation rate in the channel wall and the fluid flow rate vary in time. For measuring the surface temperature and the wall heat flux, the temperature field in the thermal sublayer is used. The results of the first experiments carried out for a sudden change in channel wall heat generation are discussed. Unsteadiness rates much greater than those in previous work known to the authors were achieved     

Extension of Planck's law of thermal radiation to systems with a steady heat flux

Planck's law of thermal radiation is limited to equilibrium systems that have a definite temperature and do not carry any heat flux. Here we extend it to steady‐state systems with a constant heat flux. The obtained formulas explicitly describe the spectrum of thermal radiation in every direction and provide a sound basis for the self‐consistent analysis of radiative heat transport across interfaces, gaps, layered and other important structures.     

纳米变截面结构的导热性质

采用分子动力学方法模拟了固态氩的纳米变截面结构的导热性质,研究发现纳米变截面材料的热阻和热流的大小与方向都相关:当纳米结构沿热流的方向为渐缩时,纳米结构的热阻随热流的增加而增大,而当纳米结构沿热流的方向为渐扩时,纳米结构的热阻随热流的增加呈减小的趋势;当热流较大时,热流沿渐缩方向时的热阻明显大于热流沿渐扩方向时的热阻,但当热流较小时纳米变截面结构的热阻和热流方向的关系不大.最后依据热质的运动和传递理论的动能效应对该现象进行了分析解释.     

FORCED-CONVECTION HEAT AND MASS TRANSFER FROM COMPLEX SURFACES

Abstract

Heat and mass transfer rates from complex surfaces to a turbulent channel flow were measured using an infrared imaging system and the naphthalene sublimation technique, respectively. The surfaces are composed of spherical particles embedded either in a layer of thermally conducting, nonevaporating liquid or in an isothermal layer of subliming naphthalene. The experimental results indicate that, in general, the surface heat and mass transfer coefficients vary as the surface roughness increases, whereas the surface heat transfer coefficient changes as the solid-to-liquid thermal conductivity ratio is varied. Mass transfer rates exhibit less sensitivity to variations in the naphthalene height for surfaces composed of smaller particles, and heat transfer rates from surfaces of smaller particles remain fairly constant as the liquid level and thermal conductivity ratios are varied. The results are discussed relative to drying of partially wetted surfaces with surface complexity induced by the presence of droplets upon an impermeable substrate or a receding moisture front in a bed of granular material.     

Contact mechanics and rubber friction for randomly rough surfaces with anisotropic statistical properties

In this paper we extend the theory of contact mechanics and rubber friction developed by one of us (B.N.J. Persson, J. Chem. Phys. 115, 3840 (2001)) to the case of surfaces with anisotropic surface roughness. As an application we calculate the viscoelastic contribution to the rubber friction. We show that the friction coefficient may depend significantly on the sliding direction, while the area of contact depends weakly on the sliding direction. We have carried out experiments for rubber blocks sliding on unidirectionally polished steel surfaces. The experimental data are in a good qualitative agreement with the theory.     

Premiers instants du refroidissement d'une goutte métallique après son impact sur une paroi

This paper presents an experimental study of the evolution of thermal contact conditions (temperature jump at the interface, heat flux and transient thermal contact resistance) during the first stages of solidification of a liquid metal drop on a water-cooled wall. Two complementary approaches were developed. The first method, valid for times longer than 10⁻³ s, is based on the use of one temperature measurement inside the solidifiying drop, using a usual thermocouple, and several temperature measurements in the wall using very fine semi-intrinsic thermocouples installed near the active surface. By solving an inverse heat conduction problem in both regions (drop, wall), this method allows a local thermal characterization. The second approach uses an intrinsic method, based on the use of metal drop and wall as two thermocouple elements, to measure the mean micro-contact temperature of drop and wall. This kind of sensor, without inertia, has approximatively the time delay of fast data acquisition (t_c < 10⁻⁶s). The measured temperature represents the mean surface temperature of all the contact areas of drop and wall. The physical interpretation of this kind of measurement is difficult and needs the development of a new theoretical model. We can already observe that at t = 0⁺, the measured temperature is close to the theoretical one, ie, the interface temperature contact of two semi-infinite media, the liquid metal drop and the wall (effusivity ratio). This means that solidification has not yet taken place.     

液滴撞击加热壁面传热实验研究

本文采用高速摄像仪对水滴和乙醇液滴撞击加热壁面后的蒸发过程进行了实验观测, 分析了液滴撞击加热壁面后的蒸发特性参数. 实验中, 两种液体初始温度均为20 ℃, 不锈钢壁面初始温度范围为68-126℃. 水滴初始直径为2.07 mm, 撞击壁面时Weber 数为2-44; 乙醇液滴初始直径为1.64 mm, Weber数为3-88. 结果表明, 液滴受到重力、表面张力及流动性的影响, 在蒸发过程的大部分时间内, 水滴高度持续降低而接触直径几乎不变; 蒸发后期, 液滴发生回缩, 水滴的接触直径、高度和接触角出现振荡现象. 乙醇液滴的接触角随时间的增加呈现先减小随后保持不变的趋势, 而接触直径和高度则持续减小, 直到液滴完全蒸发. 液滴蒸发总时长与液体物性和壁面温度有关, 随壁面温度的升高而减小, 与液滴撞击壁面时的Weber 数无关. 同时, 随着壁面温度的升高, 液滴显热部分占总换热量的比重增大, 显热部分能量不可忽略, 本文实验条件下得到水滴的平均热流密度为0.014-0.110 W·mm^-2.     

高温超导直接冷却的氮化铝与无氧铜接触界面热阻的实验研究

氮化铝(AlN)具有高热导性、高电绝缘性,是超导二元电流引线热截流结构中常用的材料之一。根据稳态导热法建立低温真空实验装置,实验研究了超导冷却系统热截流结构中,界面温度和接触压力对AlN块材与无氧铜(OFHC-Cu)块材间接触界面热阻的影响。在实验温度(90K-210K)和压力(0.273MPa-0.985MPa)条件下,AlN/OFHC-Cu接触界面热阻随接触压力的提高而降低,而当界面温度上升时界面热阻由于热载子热运动的强化而降低,温度较高时,接触界面热阻随压力变化的速率趋缓。低温下AlN/OFHC-Cu间的接触界面热阻是直接冷却超导系统的设计和超导系统的热稳定性方面必需解决的问题。     

ESTIMATION OF THERMAL CONTACT CONDUCTANCE DURING RESISTANCE SPOT WELDING

This article describes an experimental procedure conducted to estimate and investigate the transient thermal contact conductance (or thermal contact resistance) between the electrodes and workpieces during resistance spot welding. A fine thermal metrology was developed to collect thermal histories near the welding region. Indeed, the electrode tip was instrumented with several interior microthermocouples for measuring the transient temperature response during the welding process. A simple mathematical model, using an inverse heat transfer method, was built for the estimation of the transient heat transfer coefficient from interior transient temperature measurements. A simple resistance welding case of two steel sheets was investigated. The initial transient values of thermal contact conductance were found to be in agreement with those observed in the dry copper–steel solid contact case. At the end of the process, the transient heat transfer coefficient reaches a high value corresponding to the best heat transfer phenomenon at the interface during the welding process. When the metal is melted, the contact quality increases due to the high-applied electrode force. Higher electrode force and heating temperatures produce lower thermal contact resistance. The results obtained show the capabilities and the power of the coupled thermal metrology and transient inverse technique developed to investigate thermal history of resistance spot welding.