NONCONVENTIONAL EMULSION POLYMERIZATION OF ACRYLONITRILE CATALYZED BY in situ METAL COMPLEX

Nano-sized polyacrylonitrile (PAN) particles were prepared under the catalytic effect of in situ developed CoCl2/EDTA complex with ammonium persulfate as the initiator in the absence of any added emulsifier. The emulsion polymerization was studied at varying concentrations of the initiator, monomer, complex and solvent over a temperature range of 30-70℃. The overall activation energy (Ea, 49.79 kJ/mol), energy of dissociation of initiator (Ed,82.68 kJ/mol), number of micelles (0.163×1018) and the viscosity average molecular weight of the polymer were computed. The distribution of particle sizes was determined by transmission electron microscopy (TEM). It was found that the oil-in-water polymerization was stabilized by the presence of the CoCl2/EDTA in situ complex reducing the particle size into the nano order. The average diameters of PAN nano particles, obtained by TEM, were in the range of 50-150 nm at the maximum conversion. The experimental particle size was mainly dependent on the concentration of the complex and temperature.     

Preparation and characterization of ultrafine Fe-Cu-based catalysts for CO hydrogenation

The ultrafine particles of a new style Fe-Cu-based catalysts for CO hydrogenation were prepared by impregnating the organic sol of Fe（OH）3 and Cu（OH）2 onto the activated Al2O3, in which the organic sol of Fe（OH）3 and Cu（OH）2 were prepared in the microemulsion of dodecylbenzenesulfonic acid sodium（S）/n-butanol（A）/toluene（O）/water with V（A）/V（O） = 0.25 and W（A）/W（S） = 1.50. This catalyst was characterized by particle size analysis, XRD and TG. The results of particle size analysis showed that Fe（OH）3 particles with a mean size of 17.1 nm and Cu（OH）2 particles with an average size of 6.65 um were obtained. TG analysis and XRD patterns suggested that 673 K is the optimal calcination temperature. CO hydrogenation produced C＋OH with a high selectivity above 58 wt% by using the ultrafine particles as catalyst, and the total alcohol yield of 0.250 g·ml^-1 ·h^-1 was obtained when the contents of Al2O3 and K were 88.61 wt% and 1.60 wt%, respectively.     

Preparation of multihollow P(St-MAA) particles by sequence soap-free/soap emulsion polymerization and followed by stepwise alkali/acid posttreatment

The effects of ionic emulsifier, sodium dodecylbenzene sulfate (SDBS), on the formation of the multihollow structures in sub-micron sized polymer particles produced by alkali/acid posttreatment were investigated. The original latex particles with narrow size distribution were synthesized by a new sequence emulsifier-free/emulsifier emulsion copolymerization of styrene (St) and methacrylic acid (MAA). Results indicated that the pore size decreased and the pore number increased with the increase of SDBS amount, and the morphology of the posttreated latex particles was also significantly influenced by the introducing time of SDBS in the preparation of the original latex particles, and a suitable introducing time was 3 h of polymerization.     

STUDY ON THE FORMATION MECHANISM OF MONODISPERSE PARTICLES IN THE EMULSIFIER-FREE EMULSION POLYMEAIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

The formation mechanism of monodisperse polymer latex particles in the emulsifier-free emulsion polymerizationof methyl methacrylate and butyl acrylate with potassium persulfate as initiator was investigated. A multi-step formationmechanism for the monodisperse polymer particles was proposed. The nucleation mechanism is considered to be thecoagulation of the precursor particles by homogeneous nucleation when the primary particles reach a critical size with highsurface charge density and sufficient stability. It had been proved by a special experiment that the early latex particles formedby the coagulation were stable. The primary particles grow by absorbing monomers and radicals in the polymerization systemand then become colloidally unstable again due to the understandable decrease of particle surface charge density, which leadsto the aggregation of the growing particles and the formation of larger latex pedicles therefrom. Aner the nucleation period,the preferential aggregation of the smaller particles in the propagation process leads to the change of the particles towards auniform size and narrower particle size distribution. The coexistence and competition of homogeneous nucleation,coagulation, propagation and aggregation result in the increase of the polydispersity index (U = D_(43)/D_(10)) in the first Stage,then its decrease in the later stage because of the competition of propagation and aggregation, and the gradual formation ofthe monodisperse particles.     

NONCONVENTIONAL EMULSION POLYMERIZATION OF ACRYLONITRILE CATALYZED BY in situ METAL COMPLEXw

 Nano-sized polyacrylonitrile (PAN) particles were prepared under the catalytic effect of in situ developed CoCl₂/EDTA complex with ammonium persulfate as the initiator in the absence of any added emulsifier. The emulsion polymerization was studied at varying concentrations of the initiator, monomer, complex and solvent over a temperature range of 30-70^oC. The overall activation energy (Ea, 49.79 kJ/mol), energy of dissociation of initiator (Ed, 82.68 kJ/mol), number of micelles (0.163 x 1018) and the viscosity average molecular weight of the polymer were computed. The distribution of particle sizes was determined by transmission electron microscopy (TEM). It was found that the oil-in-water polymerization was stabilized by the presence of the CoCl₂/EDTA in situ complex reducing the particle size into the nano order. The average diameters of PAN nano particles, obtained by TEM, were in the range of 50–150 nm at the maximum conversion. The experimental particle size was mainly dependent on the concentration of the complex and temperature.     

CRYSTALLIZATION AND MELTING OF NYLON 610

Differential scanning calorimetry was used to study the crystallization andmelting of nylon 610. For nylon 610 crystallized from the melt state (260℃), the overall rateof bulk crystallization can be described by a simple Avrami equation with Avrami exponentn ≈ 2, independent of crystallization temperature. With the experimentally obtainedT_m~0 (235℃ ～ 255℃) of nylon 610, the fold surface free energy σ_e was determined to be35 ～38 erg/cm~2. The effects of annealing temperature and time on the melting of quenchednylon 610 were also investigated. For nylon 610 quenched at room temperature there isonly one DSC endotherm peak DSC scans on annealed samples exhibited an endothermpeak at approximately 10℃ above the annealing temperature. The size and position of theendothermic peak is strongly related to annealing temperature and time. An additionalthird melting was observed when quenched nylon 610 was annealed at high temperaturefor a sufficiently long residence time. The existence of the third melting peak suggests thatmore than one kind of distribution of lamella thickness may occur when quenched nylon610 is annealed. The implications of these results in terms of crystal thickening mechanismwere discussed.     

A METHOD OF PREPARING SPHERICAL NANO-CRYSTAL CELLULOSE WITH MIXED CRYSTALLINE FORMS OF CELLULOSE Ⅰ AND Ⅱ

A new kind of nano-crysta cellulose (NCC) prepared from natural cotton fiber has been obtained by the method ofacid hydrolysis. Compared to most other nanophase materials that derive from inorganic materials, our products are preparedfrom natural cotton fibers. The products are of spherical shape with mixed crystal forms of cellulose I and II. The preparationconditions determine the properties of the products. Prior treatment is a critical procedure. The properties of the products arealso strongly affected by such conditions as the kinds of acids used, the ratio of the acid mixture, the acid concentration, theultrasonic agitation time and hydrolysis temperature. The number average molecular weight of NCC is determined by gelpermeation chromatography (GPC). The particle size and shape were determined by transmission electron microscopy(TEM). X-ray diffraction was used to detect the crystallinity and average crystallite size of the panicle.     

采用柠檬酸合成高分散铜催化剂用于选择氢解反应

A highly dispersed Cu catalyst supported on silica was prepared by an incipient wetness impregnation method with citric acid.The synthesis was studied by nitrogen physisorption,X-ray diffraction,and temperature-programmed reduction by comparing with a reference prepared without citric acid.The catalyst precursor obtained after impregnation was X-ray amorphous.The precursor was readily transformed to crystalline CuO upon calcination.The CuO particles were of uniform size in a highly dispersed state and can be reduced to Cu at a lower temperature.The activity of the Cu catalyst obtained was an order of magnitude higher than that of the reference for the hydrogenolysis of methyl laurate to dodecanol.     

A New Kind of Void Soap-free P（MMA-EA-MAA） Latex Particles

Soap-flee P(MMA-EA-MAA) particles with narrow size distribution were synthesized by seeded emulsion polymerization of methyl methacrylate (MMA), ethyl acrylate (EA) and methacrylic acid (MAA), and large voids inside the particles were generated by alkali posttreatment in the presence of 2-butanone. Results indicated that the size of void and theparticle volume were related with the amount of 2-butanone. The generation mechanism of voids was proposed.     

PREPARATION OF MICROGEL-EPOXY RESIN TWO-PHASE POLYMERS BY IN SITU POLYMERIZATION~*

Microgel-epoxy resin two-phase polymers were prepared by in situ copolymerization of ethylenic monomers with unsaturated polyesters. The choice of monomers and the effect of monomer concentration on microgel particle size were discussed. Agglomeration of particles played a significant role in the early stage of polymerization. The microgel dispersion in epoxy resin was stable after the finish of polymerization. Upon curing the particles remained well dispersed.     

Morphology control of soap-free seeded P(St-EA-AA) latex particles

Soap-free poly(styrene-ethyl acrylate-acrylic acid) latex particles with narrow size distribution and with surface carboxyl groups were synthesized by semicontinuous emulsion polymerization, and the particles with homogeneous multihollow structure were obtained after alkali posttreatment. Effects of treatment conditions and crosslinking agents on particle morphology were investigated. Results showed that the multihollow structure can be formed inside the uncrosslinked particles only when the treatment temperature exceeded 50 °C, the pH was higher than 10.0, the amount of 2-butanone was more than 3.0 ml and the treatment time was longer than 30 min. Furthermore, the volume expansion of the particles increased with the temperature increased to 90 °C, the pH to 12.5 or the amount of 2-butanone to 7.0 ml, and this value increased first and then decreased with the treatment time prolonged. Fine pores can be generated in the shell of particles crosslinked by 0.2 g of ethyl glycol dimethylacrylate (EGDMA), while no hollow structure formed inside particles when 0.4 g of EGDMA or 0.2 g of divinyl benzene was used.     

The generation of void morphology inside soap-free P(MMA-EA-MAA) particles prepared by seeded emulsion polymerization

Monodisperse soap-free P(MMA-EA-MAA) latex particles were synthesized by seeded emulsion polymerization of methyl methacrylate (MMA), ethyl acrylate (EA) and methacrylic acid (MAA), and the particles with void morphology were obtained after undergoing alkali post-treatment. Effects of treatment conditions on particle morphology were investigated. Results showed that the void particles can be obtained under the conditions of the temperature >60 degrees C, initial pH >10.0, treatment time >20 min and 2-butanone amount >2.0 ml. The particle volume and the void size increased to the maximum and then decreased with the increases of initial pH and the treatment time, and these two values increased monotonously with the treatment temperature or 2-butanone amount increased. When the treatment temperature was elevated to 90 degrees C, the treatment time was longer than 180 min, or the 2-butanone amount was more than 8.0 ml, the relatively small voids inside most of the particles combined together to form a large one. The void structure disappeared completely as the initial pH was higher than 12.0. The generation mechanism of the void morphology was discussed.     

电石渣在煅烧/氯化反应中的HCl脱除特性研究

采用钙基废弃物———电石渣煅烧后脱除HCl。在煅烧/氯化反应器上研究脱氯反应温度、HCl体积分数、颗粒粒径和煅烧温度对电石渣脱氯性能的影响。结果表明,电石渣在700℃时取得最高氯化转化率;脱氯反应温度高于650℃后,电石渣氯化转化率均高于石灰石,电石渣高温脱氯更有优势。电石渣氯化转化率随反应气氛中HCl体积分数提高呈线性增长。随电石渣颗粒粒径增大,氯化转化率缓慢降低。高于900℃的煅烧温度不利于电石渣脱除HCl。煅烧后电石渣分布在2~10 nm的孔隙较多,氯化后分布在此孔径范围内的孔容和孔面积分别降低了56.2%和62.2%,2~10 nm孔隙是煅烧后电石渣吸收HCl的主要区域。     

交联剂对无皂P(MMA-EA-MAA)种子聚合乳胶粒成孔的影响

采用完全无皂种子乳液聚合技术合成了粒径窄分布的P(MMA-EA-MAA)乳胶粒,通过对上述胶乳进行碱处理,制备出了具有空腔结构和多孔结构的聚合物乳胶粒,研究了交联剂的种类和用量对聚合过程、胶粒特性及胶粒结构形态的影响.结果表明,体系中加入交联剂后,单体转化率都有不同程度的提高;随交联剂用量的增加,乳胶粒粒径略有减小,交联剂用量较高时,乳胶粒粒径分布加宽;二乙烯基苯(DVB)的交联效率稍高于双甲基丙烯酸乙二醇酯(EGDMA);不加入交联剂及EGDMA用量低于0.5%时,处理后乳胶粒呈空腔结构,加入DVB及EGDMA用量高于1.0%时,处理后乳胶粒呈多孔结构,并且乳胶粒体积增量随交联剂用量的增加而减小.     

分散共聚法制备窄分布P(St-co-nBA)微球

用分散共聚法制得窄分布苯乙烯(St)和丙烯酸正丁酯(nBA)的共聚物微球.采用1H-NMR、DSC、FTIR、SEM、LS等对共聚物的结构、形态、性能进行表征,考察了初始单体配比、温度、稳定剂浓度、分散介质极性、引发剂对微球粒径、粒径分布及转化率的影响.实验结果表明,初始单体比nBA/St增大,微球粒径增大,分布变宽,...     

PMMA/CA核壳纳米微粒的制备与表征

采用乳液聚合方法,不使用任何乳化剂,将甲基丙烯酸甲酯(MMA)在干酪素(CA)存在下使用叔丁基过氧化氢为引发剂,通过接枝聚合制备了直径在150 nm左右的具核壳结构的PMMA/CA纳米复合乳胶粒,乳胶粒的核壳结构通过透射电镜得到了证实.探讨了反应温度、引发剂用量、核壳质量比等条件对单体转化率和接枝效率的影响.阐明了制备...     

Morphological evolution of multistage polymer particles in the alkali post-treatment

Multistage carboxyl-containing polymer latex particles were synthesized by multistep emulsion copolymerization using methyl methacrylate (MMA), butyl acrylate (BA), methacrylic acid (MAA), ethylene glycol dimethacrylate (EGDMA) and styrene (St) as raw materials, and the latex particles with diverse morphologies including multihollow, hollow and “bowl-like” were obtained by post-treating the multistage latex particles under alkali condition. The morphological evolution of the particles in the alkali post-treatment process was characterized with electron microscopy, and effects of alkali treatment conditions including treatment temperature, time as well as initial pH on particle morphology were investigated. Results indicated that the alkali treatment temperature and initial pH were the key parameters to control the morphology of the treated particles. When the alkali treatment temperature was below 60 °C or the initial pH was lower than 8.5, the particle morphology was almost unchanged no matter how long the treatment time was prolonged. The multihollow and hollow particles could be formed as alkali treatment temperature exceeded 60 °C in the range of initial pH from 8.8 to 9.5. While the latex particles with “bowl-like” morphology were observed when the multistage latex was alkali treated at 90 °C for 3 h with initial pH 9.8. Furthermore, extending alkali treatment time was beneficial to get the swelling equilibrium of the latex particles.     

Effects of alkali post‐treatment on the particle morphology of soap‐free poly(methyl methacrylate‐ethyl acrylate‐acrylic acid) latices

Poly(methyl methacrylate‐ethyl acrylate‐acrylic acid) P(MMA‐EA‐AA) latices with narrow particle size distribution and “clean” particle surface were first synthesized by batch soap‐free emulsion polymerization, and the latex particles with anomalous morphology were obtained by alkali post‐treatment. Effects of treatment temperature and time, initial pH value, as well as 2‐butanone amount, on the morphology of latex particles were investigated. Results showed that anomalous structure of the dried latex particles could be easily identified using transmission electron microscopy (TEM) observation under the conditions of temperature >60°C, initial pH > 10.5 and 4.0–7.0 ml of 2‐butanone used. The higher the pH value is, the earlier the anomalous structure will occur. The volume expansion (ΔV) of the particle increased with the increase in treatment temperature and 2‐butanone amount. However, with the increase of initial pH value and treatment time, ΔV increased first and then decreased, and different maximum of ΔV values were observed based on different conditions. Copyright © 2004 John Wiley & Sons, Ltd.     

Functional group distributions in carboxylic acid containing poly(N-isopropylacrylamide) microgels

Control of the functional group distribution is of fundamental importance in the design of functional polymer particles, particularly in biological applications. Surface-functionalized particles are useful for bioconjugation and medical diagnostics, while internally functionalized particles may have applications in drug delivery. We have prepared a series oftemperature-sensitive poly(N-isopropylacrylamide) (PNIPAM)-based microgels containing carboxylic acid functional groups via copolymerization with methacrylic acid and acrylamide, which was selectively hydrolyzed under optimized conditions to generate the carboxylic acid functionality. The resulting microgels were analyzed using conductometric and potentiometric titration, dynamic light scattering, and electrophoresis. Acrylamide-containing microgels hydrolyzed below the volume phase transition temperature (VPTT) show broad particle size versus temperature profiles, relatively low electrophoretic mobilities at basic pH, and time-dependent base titration profiles, suggesting the presence of internal functional groups whose titration is diffusion-controlled. Methacrylic acid containing microgels show sharper particle size versus temperature profiles, higher electrophoretic mobilities at basic pH, and time-independent base titration profiles, suggesting the presence of a "core-shell" structure with primarily surface functionalization. Similar results were obtained when acrylamide-containing microgels were hydrolyzed at temperatures above the VPTT. Thus, through selection of comonomer and hydrolysis conditions, we have developed strategies to control and characterize the number and distribution ofcarboxylic acid functional groups in PNIPAM-based microgels.     

粒径可控球形TiO2的制备

在正丙醇与水的混合溶剂体系中以Ti(SO4)2为前驱物制备得到了粒径分布窄, 分散性好的球形TiO2. 对表面活性剂种类及用量, 反应物浓度及焙烧温度和时间等影响因素进行了研究, 结果表明, 在正丙醇与水的体积比为1:1的条件下, 以聚乙烯吡咯烷酮(PVP)为表面活性剂, 温度为70-90 ℃时可制得粒径分布窄、分散性好的高质量的球形TiO2颗粒. 通过TG-DSC、SEM、XRD等分析表明, 颗粒粒度大小及粒径分布受表面活性剂浓度和反应前驱物浓度影响大; 物相间的转化主要由焙烧温度和时间来决定. 并引入LaMer模型对颗粒形核、长大的过程进行理论说明.