Poly(vinyl acetate)/poly(vinyl alcohol)/montmorillonite nanocomposite microspheres prepared by suspension polymerization and saponification

Poly(vinyl acetate) (PVAc)–poly(vinyl alcohol)–montmorillonite (MMT) nanocomposite microspheres were prepared through suspension polymerization followed by the heterogeneous saponification. The effects of MMT on the polymerization rate and the saponification rate of PVAc were studied. It was found that the rate of polymerization decreased when MMT content was increased. However, the saponification rate of PVAc significantly increased in the presence of nanoclay particles. The XRD measurement illustrated that the clay particles are intercalated in the polymer matrix.     

Synthesis of high-molecular-weight poly(vinyl alcohol) with high yield by novel one-batch suspension polymerization of vinyl acetate and saponification

Generally, owing to tautomerism of vinyl alcohol monomer, poly(vinyl alcohol) (PVA) cannot be obtained by direct polymerization but it can be obtained by the saponification of poly(vinyl ester) precursors such as poly(vinyl acetate) (PVAc). In this study, to obtain high-molecular-weight (HMW) PVA with high yield through a one-batch method, we tried continuous saponification of PVAc prepared by suspension polymerization of vinyl acetate (VAc). We controlled various polymerization conditions, such as polymerization temperature, initiator concentration, suspending agent concentration, agitation speed, and VAc/water ratio, and obtained PVAc with a maximum conversion of VAc into PVAc of over 95-98%. PVA beads having various molecular parameters were prepared by continuous saponification of PVAc microspheres. Despite our employing a one-batch process, a maximum degree of saponification of 99.9% could be obtained. Continuous heterogeneous saponification of prepared PVAc yielded HMW PVA having a number-average degree of polymerization of 2,500-5,500, a syndiotactic diad content of 51-52%, and degree of saponification of 85.0-99.9%.     

Low temperature suspension polymerization of vinyl acetate using 2,2′-azobis(2,4-dimethylvaleronitrile) for the preparation of high molecular weight poly(vinyl alcohol) with high yield

 To obtain high molecular weight (HMW) poly(vinyl acetate) (PVAc) with high conversion and high linearity for a precursor of HMW poly(vinyl alcohol) (PVA), vinyl acetate (VAc) was suspension-poly-merized using a low-temperature initiator, 2,2′-azobis (2,4-dimethyl-valeronitrile) (ADMVN), and the effects of polymerization conditions on the polymerization behavior and molecular structures of PVAc and PVA prepared by saponifying PVAc were investigated. On the whole, the experimental results well corres-ponded to the theoretically predicted tendencies. Suspension polymerization was slightly inferior to bulk polymerization in increasing molecular weight of PVA. In contrast, the former was absolutely superior to the latter in increasing conversion of the polymer, which indicated that the suspension polymerization rate of VAc was faster than the bulk one. These effects could be explained by a kinetic order of ADMVN concentration calculated by initial-rate method and an activation energy difference of polymerization obtained from the Arrhenius plot. Suspension polymerization at 30 °C by adopting ADMVN proved to be successful in obtaining PVA of HMW (number-average degree of polymerization (P _n)): (4200–5800) and of high yield (ultimate conversion of VAc into PVAc: 85–95%) with diminishing heat generated during polymerization. In the case of bulk polymerization of VAc at the same conditions, maximum P _n and conversion of 5200–6200 and 20–30% was obtained, respectively. The P _n, lightness, and syndiotacticity were higher with PVA prepared from PVAc polymerized at lower temperatures. Received: 10 February 1998 Accepted: 15 April 1998     

Emulsion Polymerization of Vinyl Acetate at Low Temperatures

Polymerization of vinyl acetate (VAc) was carried out with potassium persulfate (KS) and ammonium sulfite as redox initiator in the presence of acetonitrile for the purpose of preparation of polyvinyl alcohol (PVA) of desired degree of polymerization (DP). The PVA obtained by this method at 0°C showed higher DP and lower solubility in water. It was observed that acetonitrile was a useful chain transfer agent in this polymerization system. It was also observed that ZnCl₂ accelerated the polymerization of VAc and the over-all activation energy of polymerization was 9.73 Kcal/mol. However, the stereoregularity of PVA obtained by the saponification of PVAc in this system was not improved by the presence of ZnCl₂.     

Characterization of poly(vinyl alcohol) during the emulsion polymerization of vinyl acetate using poly(vinyl alcohol) as emulsifier

During the emulsion polymerization of vinyl acetate (VAc) using poly(vinyl alcohol) (PVA) as stabilizer and potassium persulfate as initiator, the VAc reacts with PVA forming PVA-graft-PVAc. When the grafted polymer reaches a critical size it becomes water-insoluble and precipitates from the aqueous phase contributing to the formation of polymer particles. Since particle formation and therefore the properties of the final latex will depend on the degree of grafting, it is important to quantify and to characterize the grafted PVA. In this work, the quantitative separation and characterization of the grafted water-insoluble PVA was carried out by a two-step selective solubilization of the PVAc latex, first with acetonitrile to separate PVAc homopolymer, followed by water to separate the water-soluble PVA from the remaining acetonitrile-insoluble material. After the separation, the water-soluble and water-insoluble PVA were characterized by Fourier Transform Infrared (FTIR) spectroscopy and ¹H and ¹³C nuclear magnetic resonance (NMR) analyses, from which the details of the PVA-graft-PVAc structure were obtained. © 1996 John Wiley & Sons, Inc.     

Block copolymers of poly(ethylene oxide) and poly(vinyl alcohol) synthesized by the RAFT methodology

A methodology for the synthesis of well‐defined poly(ethylene oxide)‐block‐poly(vinyl alcohol) (PEO‐b‐PVA) and PVA‐b‐PEO‐b‐PVA polymers was reported. Novel xanthate end‐functionalized PEOs were synthesized by a series of end‐group transformations. They were then used to mediate the reversible addition–fragmentation chain transfer polymerization of vinyl acetate to obtain well‐defined poly(ethylene oxide)‐b‐poly(vinyl acetate) (PEO‐b‐PVAc) and PVAc‐b‐PEO‐b‐PVAc. When these block copolymers were directly hydrolyzed in methanol solution of sodium hydroxide, polymers with brown color were obtained, which was due to the formation of conjugated unsaturated aldehyde structures. To circumvent these side reactions, the xanthate groups were removed by adding a primary amine before hydrolysis and the products thus obtained were white powders. The polymers were characterized by gel permeation chromatography, ¹H NMR spectroscopy and FT‐IR. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1901–1910, 2009     

Synthesis and Characterization of a Diblock Copolymer of Methyl Methacrylate and Vinyl Acetate by Successive Photo‐Induced Charge Transfer Polymerization Using Ethanolamine as the Parent Compound

Communication: A diblock copolymer consisting of poly(methyl methacrylate) (PMMA) and poly(vinyl acetate) (PVAc) with hydroxyl group at one end is prepared by successive charge transfer polymerization (CTP) under UV irradiation at room temperature using ethanolamine and benzophenone as a binary initiation system. The diblock copolymer PMMA‐b‐PVAc could be selectively hydrolyzed to the block copolymer of poly(methyl methacrylate) and poly(vinyl alcohol) (PVA) using sodium ethoxide as the catalyst. Both copolymers, PMMA‐b‐PVAc and PMMA‐b‐PVA, are characterized in detail by means of FTIR and ¹H NMR spectroscopy, and GPC. The effect of the solvent on CTP and the kinetics of CTP are discussed.     

Structure–property relationships of poly(vinyl alcohol). I. Influence of polymerization solvents and temperature on the structure and properties of poly(vinyl alcohol) derived from poly(vinyl acetate)

The solubility properties of poly(vinyl alcohol) (PVA) vary with the method of preparation of the poly(vinyl acetate) (PVAc) from which it is derived. PVAc was prepared with free-radical catalysts over a range of temperatures from ?78 to 90°C. with solvents of varying chain-transfer ability. The corresponding PVA samples varied in their resistance to dissolution in water. Their high-resolution proton nuclear magnetic resonance spectra showed on differences in tacticity. Data on 1,2-diol content showed only minor differences. Hence, the increase in resistance of PVA to dissolution in water arising from changes in chain-transfer activity of the solvent used in vinyl acetate polymerization is largely attributable to a decrease in molecular weight, and the increase in resistance of PVA to dissolution in water arising from a decrease in the temperature of the vinyl acetate polymerization is largely attributable to a decrease in both long and short branches. Evidently, with polar polymers having small side groups, tacticity is not the only factor influencing property variation; that is, variations in stereoregularity influence more the crystallinity of the sample as measured by density or x-ray methods than the ultimate crystallizability under conditions of mechanical and thermal treatment. In this regard polar polymers having small side groups differ from nonpolar polymers.     

On the Effect of Organic Substitution of Silicon Alkoxides in Poly(Vinyl Acetate) Organic-Inorganic Composites

Abstract

Organic-inorganic composites (OICs) were prepared via the in-situ polymerization of an organically (phenyl) substituted trialkoxysilane, phenyltriethoxysilane (PhTEOS), in the presence of poly(vinyl acetate) (PVAc). The mechanical reinforcement above T _g previously observed in OICs of unfunctionalized organic polymers such as PVAc with acid catalyzed in-situ polymerized tetraalkoxysilane was not observed when the tetraalkoxysilane was replaced with PhTEOS. Although both systems are optically transparent and both exhibit a high degree of hydrogen bonding between the carbonyl of PVAc and the residual hydroxyls of the silicate, the polymerization of the alkoxide is different. The tetra-functional alkoxide polymerizes to form a load-supporting silicate network, leading to a high plateau in the tensile modulus above T _g, whereas the trifunctional alkoxide reacts to form primarily low molecular weight oligomers. These increase the T _g of the PVAc but do not provide mechanical reinforcement.     

A study of cryostructuring of polymer systems. 34. Poly(vinyl alcohol) composite cryogels filled with microparticles of polymer dispersion

Macroporous filled and unfilled poly(vinyl alcohol) (PVA) cryogels are produced by cryogenic treatment (freezing at ?20°C for 12 h followed by thawing at a rate of 0.03°C/min) of mixtures of an aqueous PVA solution and a full-component poly(vinyl acetate) (PVAc) dispersion or its individual components. The values of the elasticity modulus and fusion temperature are determined for obtained samples; their microstructure is studied by light microscopy of thin sections. It is shown that the effects that are induced by the incorporation of PVAc dispersion into the macroporous matrix of the PVA cryogel are due to the presence of both a discrete phase, i.e., solid PVAc microparticles, and ingredients of the liquid phase of the PVAc dispersion, mainly, urea. Therewith, the dispersed particles themselves serve as a reinforcing filler, i.e., increase the rigidity and (to a lesser extent) heat endurance of the cryogel, while urea, which possesses chaotropic properties and hinders the intermolecular hydrogen bonding of PVA chains, reduces the rigidity and heat endurance of the composites. As a result, the total effect is determined by the competition of differently directed influences of these components of PVAc dispersion and depends on its concentration in the resulting filled cryogel. It is also shown that PVAc microparticles are mainly entrapped in the gel phase of the macroporous matrix and form necklacelike aggregates, the cross-sectional areas and lengths of which depend on the degree of composite filling.     

Unexpected Secondary Nucleation in Poly(Vinyl acetate) Nanoparticle Synthesis by Ab Initio Batch Emulsion Polymerization Using Poly(Vinyl alcohol) as Surfactant

Kinetic aspects of the vinyl acetate ab initio batch emulsion polymerization using poly(vinyl alcohol) to produce polymer nanoparticles are studied. The initial nucleation step is followed by limited coagulation and then by the generation of new particles. It seems that this is the first report of secondary nucleation phenomenon occurring in the system under study in batch mode. To explain this phenomenon, a mathematical model that allows to determine whether certain polymerization conditions and the presence/absence of a steric barrier, can lead or not to significant secondary nucleation is developed. It is deduced that the effect of such steric barrier on the free‐radical entry process plays a key role on the observed phenomenon.     

悬浮聚合制备大粒径磁性聚甲基丙烯酸甲酯微珠: 反应参数对微珠粒径的影响

采用低速搅拌悬浮聚合制得了一系列磁性聚甲基丙烯酸甲酯(PMMA)微珠. 分别以聚乙烯醇(PVA 1788)和碱式碳酸镁作为稳定剂和助分散剂, Fe3O4磁流体为磁性物质, 双甲基丙烯酸甲酯为交联剂. 所有粒子的直径在1～3 mm 范围内, 微球的粒径及其分布可以通过改变聚合反应介质来进行调节. 着重研究了反应体系中电解质的用量、聚合反应温度、水油比、碱式碳酸镁及交联剂的用量等反应参数对微球粒径的影响. 利用振动探针式磁强计(VSM)和原子吸收光谱(AAS)分别对磁性PMMA微珠的超顺磁性和Fe3O4含量进行了表征.     

Role of grafting in the emulsion polymerization of vinyl acetate with poly(vinyl alcohol) as an emulsifier. I. Effect of the degree of blockiness on the kinetics and mechanism of grafting

The role of grafting in particle nucleation during the emulsion polymerization of vinyl acetate with partially hydrolyzed poly(vinyl alcohol) (PVA) as an emulsifier and potassium persulfate as an initiator was investigated. The polymerizations were carried out in batch with a low solids (10%) recipe. An automated reaction calorimeter (Mettler RC1) was used for the direct monitoring of the kinetics of emulsion polymerizations with three medium molecular weight PVAs differing in their degrees of blockiness (Poval 217EE > 217E > 217). Smith–Ewart case 1 kinetics (average number of free radicals per particle < 0.5) were followed in all cases, and no constant rate in interval II was observed. Contrary to what was expected, a nonlinear relationship was observed between the rate of polymerization (R_p) and the number of particles (N_p). At R_{p max,} N_p (217E) > N_p (217EE) > N_p (217), and the final N_p was independent of the degree of blockiness of PVA. The particle size distributions were broad (particle diameter = 20–100 nm) and bimodal. On the basis of these data, we concluded that particle nucleation was continuous and was accompanied by extensive limited aggregation during the particle growth stages. The evolution of the amounts of grafted PVA and poly(vinyl acetate) (PVAc) were determined in polymerizations employing the two PVAs differing the most in blockiness (Poval 217EE and 217). The grafted PVAc followed similar profiles, increasing with conversion, particularly near the end of the two reactions. The amounts of grafted PVAc were about the same in the final latexes (37–39%). In contrast, the grafting of PVA was nearly complete by the time monomer droplets had disappeared in each reaction (25% conversion). However, the extent of grafting differed significantly, with the blockier PVA having about one‐third the grafting of the more random PVA (～10% vs ～30%). In these low solids recipes, grafting appeared to be primarily a solution event, occurring predominantly in the aqueous phase and not at the particle/water interface, as was previously speculated. The PVAc grafts grew until the molecules became water‐insoluble and precipitated, forming polymer particles. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3633–3654, 2001     

Synthesis of well‐defined azide‐terminated poly(vinyl alcohol) and their subsequent modification via click chemistry

A new azide‐functionalized xanthate, S‐(4‐azidomethylbenzyl) O‐(2‐methoxyethyl) xanthate, was synthesized and used to mediate the reversible addition fragmentation chain transfer polymerization of vinyl acetate. The polymerization was demonstrated to be controlled, and well‐defined PVAc with α‐azide, ω‐xanthate groups were obtained, the xanthate groups of which were further removed by radical‐induced reduction with lauroyl peroxide in the presence of excess 2‐propanol. Hydrolysis of α‐azide‐terminated PVAc (N₃‐PVAc) led to the formation of the corresponding α‐azide‐terminated PVA (N₃‐PVA). Finally, end‐modification of N₃‐PVA by click chemistry with alkyne‐end‐capped poly(caprolactone) (A‐PCL), alkynyl‐mannose, and alkynyl‐pyrene was carried out to obtain a new block copolymer PCL‐b‐PVA, and two PVA with mannose or pyrene as the end functional groups. The polymers were characterized by gel permeation chromatography, ¹H NMR spectroscopy, and FTIR. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4494–4504, 2009     

The Synthesis of Poly(Vinyl Alcohol) Grafted with Fluorinated Protic Ionic Liquids Containing Sulfo Functional Groups

There has been an ongoing need to develop polymer materials with increased performance as proton exchange membranes (PEMs) for middle- and high-temperature fuel cells. Poly(vinyl alcohol) (PVA) is a highly hydrophilic and chemically stable polymer bearing hydroxyl groups, which can be further altered. Protic ionic liquids (proticILs) have been found to be an effective modifying polymer agent used as a proton carrier providing PEMs’ desirable proton conductivity at high temperatures and under anhydrous conditions. In this study, the novel synthesis route of PVA grafted with fluorinated protic ionic liquids bearing sulfo groups (–SO₃H) was elaborated. The polymer functionalization with fluorinated proticILs was achieved by the following approaches: (i) the PVA acylation and subsequent reaction with fluorinated sultones and (ii) free-radical polymerization reaction of vinyl acetate derivatives modified with 1-methylimidazole and sultones. These modifications resulted in the PVA being chemically modified with ionic liquids of protic character. The successfully grafted PVA has been characterized using ¹H, ¹⁹F, and ¹³C-NMR and FTIR-ATR. The presented synthesis route is a novel approach to PVA functionalization with imidazole-based fluorinated ionic liquids with sulfo groups.     

Poly(hydroxyether of bisphenol A)/poly(vinyl acetate) blends: In situ polymerization preparation,morphology, and properties

The blends of poly(hydroxyether of bisphenol A) (phenoxy) and poly(vinyl acetate) (PVAc) were prepared through in situ polymerization, i.e., the melt polymerization of diglycidy ether of bisphenol A (DGEBA) and bisphenol A in the presence of PVAc. The polymerization reaction started from the initial homogeneous ternary mixture of PVAc/DGEBA/bisphenol A; the phase separation induced by reaction occurred as the polymerization proceeded. The phenoxy/PVAc blends with PVAc content up to 20 wt % were obtained and were further characterized by the solubility, Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electronic microscopy (SEM). The results indicate that no intercomponent reaction occurred during the in situ polymerization. All the blends display separate glass transition temperatures (Tg's); the very fine phase-separated morphology was obtained by this polymerization blending method. Mechanical tests show that the prepared blends exhibited substantial improvement of mechanical properties, especially in impact strength, which could be ascribed to the formation of the fine phase-separation morphology during in situ polymerization. The thermogravity analysis (TGA) of the blends showed that the thermal stability of the PVAc-rich phases in the blends was enhanced in comparison to the pure PVAc due to the synergistic contribution of the two phases in energy transportation. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2329–2338, 1999     

Preparation of Syndiotacticity-Rich High Molecular Weight Polyvinyl Alcohol by Low Temperature Emulsifier-Free Emulsion Copolymerization of Vinyl Acetate and Vinyl Pivalate

Low temperature emulsifier-free emulsion copolymerization of vinyl acetate (VAc) and vinyl pivalate (VPi) was carried out using a redox initiation system to prepare syndiotacticity-rich high-molecular weight (HMW) polyvinyl alcohol (PVA) with high yield. The effects of the polymerization conditions on the conversion, the molecular weight, the structure of poly (vinyl acetate-co-vinyl pivalate) (P (VAc-VPi)) and syndiotacticity of PVA were investigated. With the increases of the initiator concentration, the VPi molar ratio in monomer and polymerization temperature, the degree of polymerization (DP) of PVA decreases distinctly, but VPi contents in copolymer and syndiotactic diad (S-diad) contents of PVA increase obviously. PVA with the maximum DP of 11030 can be prepared by complete saponification of P(VAc-VPi) obtained under condition that the molar ratio of KPS to monomer is 1/2000, the molar ratio of VAc to VPi is 7:3 and reaction temperature is 12°C. The highest S-diad content in PVA can be up to 59.31% while the DP of PVA decreases to 5180 under the condition that the feed ratio of VPi is 70 mol%, which means the syndiotacticity-rich HMW PVA can be prepared successfully. And the conversions of all reactions are above 80%. Syndiotacticity-rich HMW PVA is effectively prepared in this study, which is useful for the preparation of high-strength and high-modulus PVA fiber.     

Immobilized Laccase on Activated Poly(Vinyl Alcohol) Microspheres For Enzyme Thermistor Application

Poly(vinyl alcohol) (PVA) microspheres were prepared by inverse suspension crosslinked method, with glutaraldehyde as a crosslinking agent. PVA microspheres activated with aldehyde groups were employed for Trametes versicolor laccase immobilization. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy were used to characterize the activated PVA microspheres and PVA microspheres with immobilized laccase (Lac/PVA microspheres), which show that laccase was successfully immobilized on the PVA microspheres. The optimum pH and temperature coupling conditions for the immobilized laccase were determined to be 3.3 and 30 °C, respectively. Residual activity was also investigated by soaking the immobilized laccase in organic solvents at different concentrations, proving it chemically stable. Immobilized laccase exhibited good storage stability at 4 °C. The enzyme biosensor showed good performance in 2,2-azinobis(3-ethylthiazoline-6-sulfonate) and bisphenol A, with concentration ranges of 2 to 8 mM and 0.05 to 0.25 mM, respectively. Therefore, PVA microspheres may have high potential as support for enzyme thermistor applications.     

In situ polymerization and morphology of polypyrrole obtained in water‐soluble polymer templates

Several water‐soluble polymers were used as templates for the in situ polymerization of pyrrole to determine their effect on the generation of nanosized polypyrrole (PPy) particles. The polymers used include: polyvinyl alcohol (PVA), polyethylene oxide (PEO), poly(vinyl butyral), polystyrene sulfonic acid, poly(ethylene‐alt‐maleic anhydride) (PEMA), poly(octadecene‐alt‐maleic anhydride), poly(N‐vinyl pyrrolidone), poly(vinyl butyral‐co‐vinyl alcohol‐co‐vinyl acetate), poly(N‐isopropyl acrylamide), poly(ethylene oxide‐block‐propylene oxide), hydroxypropyl methyl cellulose, and guar gum. The oxidative polymerization of pyrrole was carried out with FeCl₃ as an oxidant. The morphology of PPy particles obtained after drying the resulting aqueous dispersions was examined by optical microscopy, and selected samples were further analyzed via atomic force microscopy. Among the template polymers, PVA was the most efficient in generating stable dispersions of PPy nanospheres in water, followed by PEO and PEMA. The average size of PPy nanospheres was in the range of 160 nm and found to depend on the molecular weight and concentration of PVA. Model reactions and kinetics of the polymerization reaction of pyrrole in PVA were carried out by hydrogen ¹H NMR spectroscopy using ammonium persulfate as an oxidant. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Poly(vinyl alcohol) obtained through polymerization of some vinyl esters

Bulk and/or solution polymerizations of a series of vinyl esters, e.g., vinyl acetate, vinyl propionate, vinyl butyrate, vinyl pivalate, and vinyl benzoate were conducted. Iodine-coloration, 1,2-glycol structure, molecular weight, and tacticity (triad and pentad) were measured for the resulting poly(vinyl alcohol)s (PVAs). The iodine-coloration abilities of PVAs, derived from poly(vinyl ester)s that were obtained through bulk polymerization at 60°C, depended on the starting monomer, increasing in the following order: vinyl benzoate < vinyl acetate < vinyl propionate < vinyl butyrate < vinyl pivalate. In solution polymerizations of vinyl propionate and vinyl butyrate, it was revealed that the tacticity of the derived PVAs apparently depended on the type and amount of polymerization solvent employed, as found previously in the case for vinyl acetate. The iodine-coloration of these PVA samples varied in the same order as their syndiotactic content, while no relationship was observed toward their 1,2-glycol content. The probabilities of the syndiotactic propagation at 60°C were estimated as 0.49 (benzoate), 0.54 (acetate), 0.55 (propionate), 0.56 (butyrate), and 0.60 (pivalate), respectively.