晶体取向对单晶体断裂特征影响的模拟分析

结合Ｎｉ基单晶合金制三种不同晶体取各的紧凑拉伸试样试验，本文利用考虑有限变形和晶格转动效应的晶体滑移有限元程序对单晶体三维裂特征进行了模拟计算分析，详细考察了裂纹尖端三维应力场特征和断裂特征，结果表明：晶体取向对裂纹尖端应力场有较大影响，但应力沿试样厚度方向明显分成两个部分，在试样心部，应力沿厚度方向变化不大，在试样外表面则明显变化，裂纹尖端张开位移（ＣＴＯＤ）沿厚度方向类似分成两个部分，垂直于滑     

复合型裂纹断裂的新准则

以Ⅰ-Ⅱ复合型裂纹为研究对象,对裂纹尖端的塑性区分布规律进行了理论分析。引入两组评价裂纹尖端应力场对裂纹扩展影响的参数,考虑裂纹尖端存在的局部塑性变形,并采纳如下两个假设,(1)裂纹沿最短路径穿过塑性区向弹性区扩展,(2)当在扩展方向上的弹塑性边界极半径r大于其临界极半径rC时,裂纹开始扩展。在此基础上,导出了新的复合型裂纹断裂准则,并与现有部分断裂准则及实验结果进行了对比。结果表明：新建立的复合裂纹断裂准则与实验结果吻合程度非常高。最后,阐明了以单一KIC或KIIC建立的复合裂纹扩展准则的局限性以及考虑裂纹尖端当前应力场的必要性。     

平面幂律塑性Ⅰ型裂纹尖端应力场全解

在航空航天、船舶、石油管道和核电等领域,服役结构或部件在长期极端条件下运行,不可避免地会产生裂纹,因此,为研究含裂纹结构的准静态断裂行为,必须了解裂纹尖端附近区域的应力应变场特点.对于幂律材料裂纹构元,研究平面应变和平面应力条件下Ⅰ型裂纹尖端应力场的解析分布.基于能量密度等效和量纲分析,推导了能量密度中值点代表性体积单元(representative volume element, RVE)的等效应力解析方程,并定义其为应力因子,进而针对有限平面应变和平面应力紧凑拉伸(compact tension, CT)试样和单边裂纹弯曲(single edge bend, SEB)试样,以应力因子作为应力特征量,并构造用于表征裂尖等效应力等值线的蝶翅轮廓式和扇贝轮廓式三角特殊函数,提出描述幂律塑性条件下平面I型裂纹尖端应力场的半解析模型.该半解析模型形式简单,对CT和SEB试样的裂尖应力场的预测结果与有限元分析的结果比较表明,两者之间均密切吻合,模型公式可直接用于预测Ⅰ型裂纹尖端应力分布,方便于断裂安全评价和理论发展.     

单晶Ⅰ型弹塑性开裂取向效应的离散位错动力学-近场动力学研究

本文采用基于近场动力学框架的位错动力学叠加模型对FCC单晶在四种不同取向下的I型弹塑性开裂行为进行模拟研究.在模型中,无需预设裂纹扩展路径和内聚力区域,裂纹扩展路径由位错与裂纹的相互作用自动确定.数值计算了FCC单晶体在不同取向时的位错分布演化和裂纹扩展路径.分析表明取向会影响韧性和断裂行为,并证实了单晶体的单轴拉伸开裂行为遵循施密特因子关系,即位错更倾向于在施密特因子大的滑移面上形核并滑移.计算得到位错裂纹演化结果显示,不同取向时位错在滑移系上的分布和演化行为会导致不同晶体断裂模式.     

三维切口/裂纹结构的扩展边界元法分析

在线弹性理论中,三维 V 形切口/裂纹结构尖端区域存在多重应力奇异性,常规数值方法不易求解. 本文提出和建立了三维扩展边界元法 (XBEM),用于分析三维线弹性 V 形切口/裂纹结构完整的位移和应力场. 先将三维线弹性 V 形切口/裂纹结构分为尖端小扇形柱和挖去小扇形柱后的外围结构. 尖端小扇形柱内的位移函数采用自尖端径向距离 $r$ 的渐近级数展开式表达,其中尖端区域的应力奇异指数、位移和应力特征角函数通过插值矩阵法获得. 而级数展开式各项的幅值系数作为基本未知量. 挖去扇形域后的外围结构采用常规边界元法分析. 两者方程联立求解可获得三维 V 形切口/裂纹结构完整的位移和应力场,包括切口/裂纹尖端区域精细的应力场. 扩展边界元法具有半解析法特征,适用于一般三维 V 形切口/裂纹结构完整位移场和应力场的分析,其解可精细描述从尖端区域到整体结构区域的完整应力场. 作者研制了三维扩展边界元法程序,文中给出了两个算例,通过计算结果分析,表明了扩展边界元法求解三维 V 形切口/裂纹结构完整应力场的准确性和有效性.      

ANALYSIS OF 3-D NOTCHED/CRACKED STRUCTURES BY USING EXTENDED BOUNDARY ELEMENT METHOD 1)

在线弹性理论中,三维 V 形切口/裂纹结构尖端区域存在多重应力奇异性,常规数值方法不易求解. 本文提出和建立了三维扩展边界元法 (XBEM),用于分析三维线弹性 V 形切口/裂纹结构完整的位移和应力场. 先将三维线弹性 V 形切口/裂纹结构分为尖端小扇形柱和挖去小扇形柱后的外围结构. 尖端小扇形柱内的位移函数采用自尖端径向距离 $r$ 的渐近级数展开式表达,其中尖端区域的应力奇异指数、位移和应力特征角函数通过插值矩阵法获得. 而级数展开式各项的幅值系数作为基本未知量. 挖去扇形域后的外围结构采用常规边界元法分析. 两者方程联立求解可获得三维 V 形切口/裂纹结构完整的位移和应力场,包括切口/裂纹尖端区域精细的应力场. 扩展边界元法具有半解析法特征,适用于一般三维 V 形切口/裂纹结构完整位移场和应力场的分析,其解可精细描述从尖端区域到整体结构区域的完整应力场. 作者研制了三维扩展边界元法程序,文中给出了两个算例,通过计算结果分析,表明了扩展边界元法求解三维 V 形切口/裂纹结构完整应力场的准确性和有效性.     

两相材料界面裂纹的起裂方向及断裂参量研究

采用FRANC2D软件研究了两相材料含界面裂纹的断裂特性。通过在材料界面利用CASCA手动生成界面裂纹并在裂纹尖端附近设置1/4奇异等参元,得到了界面裂纹的复应力强度因子;数值模拟得到了界面裂纹的起裂方向,并分析了界面裂纹的破坏特征。计算结果表明:1/4奇异等参元很好地描述了裂纹尖端场的1/r(1/2)奇异性,FRANC2D软件能够模拟界面裂纹的扩展方向,可以得到界面裂纹尖端的应力场和复应力强度因子,为界面裂纹的断裂特性的进一步分析提供依据。     

THE STRESS FIELD AT MODE I CRACK TIP ON STEEL PIPE UNDER AXIAL TENSION

采用弹性断裂力学Westergaard 的方法,分析在轴向拉伸载荷作用下钢管的Ⅰ型裂纹尖端处的应力场. 基于Ⅰ型裂纹钢管应力场的特征,设定尖端处的应力艾雷函数,给出其应力场模型边界条件和应力场的解析函数,并利用裂纹尖端处的切平面研究裂纹尖端局部应力场,建立了钢管裂纹尖端应力场模型. 通过钢管与平板Ⅰ型裂纹应力场模型的对比,结果表明二者明显不同,钢管裂纹尖端处应力峰值影响范围仅与裂纹长度、拉应力相关.     

镍基双晶体晶界断裂特性研究

对单晶体以及晶界平行晶粒裂纹和晶界垂直晶粒裂纹的双晶体的断韧性进行了实验研究,设计了三种三点弯曲试件,得到了单晶体和晶界的断裂韧性值,在晶界垂直晶粒裂纹的双晶体试验中,揭示了晶界对晶粒断裂的屏蔽效应;当裂纹距晶界某一特定长度时,断裂韧性值最大,理论分析和晶体滑移有限元数值分析揭示了这种屏蔽效应的机理,双晶晶界处的变表相容性导致了理解纹尖端应国和场的重新分布,并由此产生了晶界屏蔽效应。     

紧凑拉剪试样中Ⅰ/Ⅱ复合型穿透裂纹的三维特性分析

进行了Ⅰ/Ⅱ复合型载荷作用下航空结构铝合金CTS试样线弹性的全场三维有限元计算,分析了复合型离面应力约束因子Tz和面内约束T应力的分布特性,研究了厚度和载荷条件对应力各分量及应力三轴性水平Rσ、应变能密度U0的影响以及这些量在实验中观察到的裂纹起裂方向上的特点。结果表明：（1）平面内约束T应力在此种试样形式下为零;（2）复合型裂纹的三维效应区与厚度成正比,为0.4-0.5B,与载荷条件基本无关,但是厚度效应随着载荷角的减小逐渐变小,到II型载荷时基本消失;（3）离面约束因子Tz随着径向和厚度尺寸的增加逐渐减小,但在周向基本不发生变化;（4）最小应变能密度U0min的方位能够表征此种材料三维复合型断裂的裂纹起裂方向。研究结果为建立三维复合型断裂准则提供了理论基础。     

THE ANALYSES OF THE THREE-DIMENSIONAL STRESS STRUCTURE NEAR THE CRACK TIP OF MODE I CT SPECIMENS IN ELASTICPLASTIC STATE(Ⅰ)—THE ANALYSES OF CONSTRAINT PARAMETERS AND FRACTURE PARAMETERS

In the present paper, three dimensional analyses of some general constraint parameters and fracture parameters near the crack tip. of Mode I CT specimens in two different thicknesses are carried out by employing ADINA program. The results reveal that the constraints along the thickness direction are obviously separated into two parts: the keeping similar high constraint field (Z₁) and rapid reducing constraints one (Z₂). The two fields are experimentally confiremed to correspond to the smooth region and the shear lip on the fracture face respectively. So the three dimensional stress structure of Mode I specimens can be derived through discussing the two fields respectively. The distribution of the Crack Tip Opening Displacement (CTOD) along the thickness direction and the three dimensional distribution of the void growth ratio (V_g) near the crack tip are also obtained. The two fracture parameters are in similar trends along the thickness direction, and both of them can reflect the effect of thickness and that of the loading level to a certain degree.     

THE ANALYSES OF THE THREE-DIMENSIONAL STRESS STRUCTURE NEAR THE CRACK TIP OF MODE I CT SPECIMENS IN ELASTICPLASTIC STATE(Ⅰ)—THE ANALYSES OF CONSTRAINT PARAMETERS AND FRACTURE PARAMETERS

In the present paper,three dimensional analyses of some general constraintparameters and fracture parameters near the crack tip of Mode I CT specimens in twodifferent thicknesses are carried out by employing ADINA program.The results revealthat the constraints along the thickness direction are obviously separated into twoparts:the keeping similar high constraint field(Z_1)and rapid reducing constraintsone(Z_2).The two fields are experimentally confiremed to correspond to the smoothregion and the shear lip on the fracture face respectively.So the three dimensionalstress structure of Mode I specimens can be derived through discussing the two fieldsrespectively.The distribution of the Crack Tip Opening Displacement(CTOD)alongthe thickness direction and the three dimensional distribution of the void growth ratio(V_9 )near the crack tip are also obtained.The two fracture parameters are in similartrends along the thickness direction,and both of them can reflect the effect ofthickness and that of the loading l     

金属材料三维断裂韧度厚度效应的有限元模拟

随着金属材料大壁厚结构件在工程中的广泛应用,对其断裂韧度的厚度效应研究具有重要的科学意义和工程价值。本研究基于有限元和实验相结合的方法,对金属材料断裂韧度的厚度效应进行预测。首先,通过一组薄壁厚金属材料标准三点弯曲试验得到试样失效时的临界载荷值,并利用内聚力模型与基于虚拟裂纹闭合技术的裂纹扩展模拟方法得到裂纹扩展时的单元临界能量释放率。随后,以此临界能量释放率作为裂纹扩展的启裂准则门槛值,通过有限元计算得到不同试样厚度下裂纹启裂时的裂尖断裂参数随着厚度的变化规律。最后,为了验证有限元模拟结果的准确性,本研究进行了另外两组不同厚度下三点弯曲试样的断裂韧度试验,并将试验结果与有限元结果进行了对比,验证了有限元所模拟的断裂韧度厚度效应的准确性。本研究旨在,通过薄壁厚三点弯曲试样的实验结果结合有限元模拟工作,即可实现金属材料断裂韧度的整个厚度效应曲线,为任意厚度下金属材料断裂韧度预测提供一种可靠的研究方法,有益于缩减试验成本,为大壁厚工程结构件的失效预测提供依据。     

Thermal response of a partially insulated interface crack in a graded coating-substrate structure under thermo-mechanical disturbance: Energy release and density

Consider the thermal fracture problem of a functionally graded coating-substrate structure of finite thickness with a partially insulated interface crack subjected to thermal-mechanical supply. A new model is proposed that the heat conduction through the crack region occurs and the temperature drop across the crack surfaces is the result of the thermal resistance. For the first time, real fundamental solutions are derived for the fracture analysis of functionally graded materials. The complicated mixed boundary problems of equations of heat conduction and elasticity are converted analytically into singular integral equations, which are solved numerically. The asymptotic expressions with higher order terms for the singular integral kernels are considered to improve the accuracy and efficiency of the numerical integration. Explicit expressions of various failure modes including stress intensity factors, energy release rate and strain energy density, are provided. Numerical results are presented to illustrate the effects of non-homogeneity parameters and the dimensionless thermal resistance on the temperature distribution along the crack surfaces and extended crack line, the thermal stress intensity factors and minimum strain energy density.     

厚度与加载速率对铁素体钢断裂韧性影响的SP压杆法实验研究

采用SP压杆实验方法,在常温下研究小圆薄片断裂韧性的厚度效应及加载速率对断裂特性的影响.实验结果表明,随着厚度的增加,断裂变形能增加,断裂部分的外表面因双向应力状态表现出微突起,微突起四周存在微小裂纹;随着加载速度的增加,断裂变形能增加,剪切断裂表面表现出从密集韧窝到韧窝连接成片特征.考虑试件变形过程中不同部分的能量耗散,从SP试件的整体断裂变形能得到试件的断裂韧性的宏观表达,断裂韧性随着厚度的增加而增加,随着加载速度的增加而减少.采用临界塑性断裂应变作为裂纹起裂判据,单位面积的能量耗散率作为裂纹扩展和失效判据的断裂模型,用有限元方法对SP压杆实验进行模拟,得到与实验结果比较相符的模拟结果.     

FCC晶体中不均匀变形对空洞长大的影响

通过编制率相关有限元用户子程序,采用一个单胞模型研究了FCC晶体中孔洞在单晶及晶界的长大行为,分析了由于晶体取向及变形失配对孔洞长大和聚合的影响。研究结果表明：孔洞的形状和长大方向与晶体取向密切相关;晶界上孔洞的长大速度大于单晶中孔洞的长大速度;晶粒间的变形失配加速了晶界上孔洞的长大趋势,因而使材料易发生沿晶断裂,随着晶粒间取向因子差异的增加,孔洞越易沿着晶界长大。     

Fracture of shape memory CuAlNi single crystals

The fracture behavior of shape memory CuAlNi single crystals loaded in tension is studied. Specimens cut from a single crystal are notched and loaded in tension until final fracture. Eight different crystallographic orientations of the notch and tensile axes are considered. The stress field at the notch tip triggers a cubic to orthorhombic phase transition in the crystal, which results in a set of twinned martensite plates emanating from the notch tip. As loading increases, a crack forms and grows off the notch tip, with the martensite plates continuing to appear at the growing crack. Details of the crack growth depend strongly on both the type of singular microstructures that forms and how this microstructure interacts with the growing crack. In one group of orientations a distinct transformation zone forms along one flank of the crack and the motion of this zone is directly connected to the crack growth. In a second group of orientations, the microstructure formation is not as strongly tied to the crack. Interestingly, in all specimens studied, the final crack direction is approximately 80° from the direction of the martensite plates.     

压应力场中爆生裂纹分布与扩展特征实验分析

采用动静组合加载实验装置和数字激光焦散线实验系统,进行了0、3、6、9 MPa等4种压应力场中PMMA试件的爆破致裂实验,分析了沿静态主应力方向扩展的裂纹运动学和力学行为。实验结果表明:首先,静态竖向载荷在预制炮孔周围产生应力集中,在炮孔壁上下端部处出现最大拉应力;随后,在动态爆炸载荷的叠加作用下,裂纹优先在炮孔壁上最大拉应力位置处起裂,并沿最大主应力方向扩展;裂纹扩展过程中,静态竖向载荷越大,裂纹扩展速度越大,且裂纹尖端应力强度因子值越大。     

In-plane and out-of-plane constraint effects under pressurized thermal shocks

Transferability of fracture toughness data obtained on small scale specimens to a full-scale cracked structure is one of the key issues in integrity assessment of engineering structures. In order to transfer fracture toughness under different constraints, both in-plane and out-of-plane constraint effect should be considered for the specimens and structures. In this paper both in-plane and out-of-plane constraint effects of a crack in a reference reactor pressure vessel (RPV) subjected to pressurized thermal shocks (PTSs) are analyzed by two-parameter and three-parameter methods. The comparison between elastic and elastic–plastic analysis shows that the constraint effect varies with the material property. T₁₁ (the second term of William’s extension acting parallel to the crack plane) generally displays a reversed relation to the stress intensity factor (SIF) with the transient time, which indicates that the loading (SIF) plays an important role on the in-plane constraint effect. The thickness at the crack tip contributes more than the loading to the out-of-plane constraint, such that T₃₃ (the second term of William’s extension acting along the thickness) displays a similar relation to ε₃₃ (strain along the thickness direction) and a different relation to T₁₁ during the transient. The results demonstrate that both in-plane and out-of-plane constraint effect should be analyzed separately in order to describe precisely the stress distribution ahead of the crack tip.     

脆性材料的扩展裂纹前缘形态与三维J积分

本文利用超声波断口图技术对不同类型的PMMA试件进行了测试。这些试件为承受均匀拉伸或三点弯曲变形的带单侧贯穿裂纹的PMMA板，其中拉伸试件又分为光面和带表面沟槽的两种。得到了这些试件断口上的超声波线。发现它们为平面线．其凸凹方向与试件的表面状态有关。基于有限元法，计算了试件的三维J积分，考察了杨氏模量和泊松比对其的影响．结果发现泊松比影响J积分曲线形状，而杨氏模量只影响其绝对数值，不影响其曲线形状。得到的试件在不同裂纹长度下的三维J积分与它们断口图上的超声波线的形状和凸凹方向相似。说明在脆性材料中，扩展裂纹前缘曲线形态是三维J积分的作用的结果。