Surface modification of poly(dimethylsiloxane) microchannels

This review looks at the efforts that are being made to modify the surface of poly(dimethylsiloxane) (PDMS) microchannels, in order to enhance applicability in the field of microfluidics. Many surface modifications of PDMS have been performed for electrophoretic separations, but new modifications are being done for emerging applications such as heterogeneous immunoassays and cell-based bioassays. These new modification techniques are powerful because they impart biospecificity to the microchannel surfaces and reduce protein adsorption. Most of these applications require the use of aqueous or polar solvents, which makes surface modification a very important topic.     

Surface characterization using chemical force microscopy and the flow performance of modified polydimethylsiloxane for microfluidic device applications

The widespread interest in micro total analysis systems has resulted in efforts to develop devices in cheaper polymer materials such as polydimethylsiloxane (PDMS) as an alternative to expensive glass and silicon devices. We describe the oxidation of the PDMS surface to form ionizable groups using a discharge from a Tesla coil and subsequent chemical modification to augment electroosmotic flow (EOF) within the microfluidic devices. The flow performance of oxidized, amine-modified and unmodified PDMS materials has been determined and directly compared to conventional glass devices. Exact PDMS replicas of glass substrates were prepared using a novel two step micromolding protocol. Chemical force microscopy has been utilized to monitor and measure the efficacy of surface modification yielding information about the acid/base properties of the modified and unmodified surfaces. Results with different substrate materials correlates well with expected flow modifications as a result of surface modification. Oxidized PDMS devices were found to support faster EOF (twice that of native PDMS) similar to glass while those derivatized with 3-aminopropyl triethoxysilane (APTES) showed slower flow rates compared to native PDMS substrates as a result of masking surface charge. Results demonstrate that the surface of PDMS microdevices can be manipulated to control EOF characteristics using a facile surface derivatization methodology allowing surfaces to be tailored for specific microfluidic applications and characterized with chemical force microscopy.     

Spatially controlled cell adhesion via micropatterned surface modification of poly(dimethylsiloxane)

Spatial control of cell growth on surfaces can be achieved by the selective deposition of molecules that influence cell adhesion. The fabrication of such substrates often relies upon photolithography and requires complex surface chemistry to anchor adhesive and inhibitory molecules. The production of simple, cost-effective substrates for cell patterning would benefit numerous areas of bioanalytical research including tissue engineering and biosensor development. Poly(dimethylsiloxane) (PDMS) is routinely used as a biomedical implant material and as a substrate for microfluidic device fabrication; however, the low surface energy and hydrophobic nature of PDMS inhibits its bioactivity. We present a method for the surface modification of PDMS to promote localized cell adhesion and proliferation. Thin metal films are deposited onto PDMS through a physical mask in the presence of a gaseous plasma. This treatment generates topographical and chemical modifications of the polymer surface. Removal of the deposited metal exposes roughened PDMS regions enriched with hydrophilic oxygen-containing species. The morphology and chemical composition of the patterned substrates were assessed by optical and atomic force microscopies as well as X-ray photoelectron spectroscopy. We observed a direct correlation between the surface modification of PDMS and the micropatterned adhesion of fibroblast cells. This simple protocol generates inexpensive, single-component substrates capable of directing cell attachment and growth.     

Bulk- and surface-modified combinable PDMS capillary sensor array as an easy-to-use sensing device with enhanced sensitivity to elevated concentrations of multiple serum sample components

To enhance sensitivity and facilitate easy sample introduction into a combinable poly(dimethylsiloxane) (PDMS) capillary (CPC) sensor array, PDMS was modified in bulk and on its surface to prepare "black" PDMS coated with a silver layer and self-assembled monolayer (SAM). India ink, a traditional Japanese black ink, was added to the PDMS pre-polymer for bulk modification. The surface was modified by a silver mirror reaction followed by SAM formation using cysteine. These modifications enhanced the fluorescence signals by reflecting them from the surface and reducing background interference. A decrease in the water contact angle led to enhanced sensitivity and easy sample introduction. Furthermore, a CPC sensor array for multiplex detection of serum sample components was prepared that could quantify the analytes glucose, potassium, and alkaline phosphatase (ALP). When serum samples were introduced by capillary action, the CPC sensor array showed fluorescence responses for each analyte and successfully identified the components with elevated concentrations in the serum samples.     

Subsurface investigation of the surface modification of polydimethylsiloxane by 172‐nm vacuum ultraviolet irradiation using ToF‐SIMS and VUV spectrometry

We investigate the mechanism of polydimethylsiloxane (PDMS) surface modification by 172‐nm vacuum ultraviolet (VUV) light. Time‐of‐flight secondary ion mass spectrometry and optical spectrometry are used to measure the chemical composition and VUV transmittance of the PDMS before and after surface modification, respectively. For modified samples of bulk PDMS, the VUV transmittance and the depth of the modified region increased with increasing VUV dose. This can be explained by the following self‐reinforcing cycle of (1) modification of PDMS by VUV light to a more silica‐like composition, (2) improvement of the VUV light transparency, and (3) deeper modification. For thin‐film samples of PDMS formed on sapphire substrates, the transmittance at 172 nm also increased with increasing VUV dose and exceeded that of sapphire in the region from 172 to 300 nm. Finally, thin‐film samples of PDMS formed on silicon substrates, which function as a VUV reflector, were also investigated. For these samples, the secondary ion depth profiles for several chemical species in the PDMS were oscillatory, probably due to the interference of the incident and reflected VUV light. These results strongly suggest that the photon energy of the VUV light plays an important role in modifying PDMS.     

Study of hydrophilicity and stability of chemically modified PDMS surface using piranha and KOH solution

Successful realization of various BioMEMS devices demands effective surface modification techniques of PDMS elastomer. This paper presents a detailed report on a simple and cost effective approach for surface modification of PDMS films involving wet chemical treatment in two‐step processes: primarily involving piranha solution followed by KOH dip to improve hydrophilicity and stability of PDMS surface. Chemical composition of the solution and surface treatment condition have been varied and optimized to significantly increase the surface energy. The effect of surface modification of the elastomer after wet chemical treatment is analyzed using contact angle measurement and FTIR‐ATR study. PDMS surface treated in piranha solution with H₂O₂ and H₂SO₄ in the ratio of 2:3 followed by a dip in KOH solution for 15 min duration each, demonstrated a maximum reduction of contact angle to ～27° as compared to untreated sample having a contact angle of ～110°. The removal of hydrophobic methyl group from elastomer surface and subsequent hydrophilization of surface by wet chemical process was confirmed from FTIR‐ATR spectra. This result is also supported by improved adhesion and electrical continuity of deposited aluminum metal film over the modified PDMS surface. Copyright © 2011 John Wiley & Sons, Ltd.     

Surface modification of polydimethylsiloxane with photo-grafted poly(ethylene glycol) for micropatterned protein adsorption and cell adhesion

In this study, we applied photo-induced graft polymerization to micropatterned surface modification of polydimethylsiloxane (PDMS) with poly(ethylene glycol). Two types of monomers, polyethylene glycol monoacrylate (PEGMA) and polyethylene glycol diacrylate (PEGDA), were tested for surface modification of PDMS. Changes in the surface hydrophilicity and surface element composition were characterized by contact angle measurement and electron spectroscopy for chemical analysis. The PEGMA-grafted PDMS surfaces gradually lost their hydrophilicity within two weeks. In contrast, the PEGDA-grafted PDMS surface maintained stable hydrophilic characteristics for more than two months. Micropatterned protein adsorption and micropatterned cell adhesion were successfully demonstrated using PEGDA-micropatterned PDMS surfaces, which were prepared by photo-induced graft polymerization using photomasks. The PEGDA-grafted PDMS exhibited useful characteristics for microfluidic devices (e.g. hydrophilicity, low protein adsorption, and low cell attachment). The technique presented in this study will be useful for surface modification of various research tools and devices.     

Kinetics of ultraviolet and plasma surface modification of poly(dimethylsiloxane) probed by sum frequency vibrational spectroscopy

In numerous applications in microfluidics, cell growth, soft lithography, and molecular imprinting, the surface of poly(dimethylsiloxane) (PDMS) is modified from a hydrophobic methyl-terminated surface to a hydrophilic hydroxyl-terminated surface. In this study, we investigated molecular structural and orientational changes at the PDMS-air interface in response to three commonly used surface modification processes: exposure to long-wavelength ultraviolet light (UV), exposure to short-wavelength UV that generates ozone (UVO), and exposure to oxygen plasma (OP). The surfaces of two PDMS compositions (10:1 and 4:1 of base polymer/curing agent) were probed during modification, using monolayer-sensitive IR + visible sum frequency generation (SFG) vibrational spectroscopy, with two different polarization combinations. During PDMS surface modification, the peak intensities of CH3 side groups and CH2 cross-link groups decreased, while peak intensities of Si-OH groups increased. There was no significant change in the average orientation of the CH3 groups on the PDMS surface during modification. The concentration of CH3 groups on the surface decreased exponentially with time, for all three UV, UVO, and OP modification processes, with first order kinetics and time constants of approximately 160, 66, and 0.3 min, respectively. At steady state, residual CH3 groups were detected at the PDMS surface for UV and UVO treatments; however, there were negligible CH3 groups detected after OP modification.     

Benzophenone absorption and diffusion in poly(dimethylsiloxane) and its role in graft photo-polymerization for surface modification

Following the great success of traditional microfluidic devices across many disciplines, a new class of microfluidic systems emerged in recent years, which features finely tuned, localized surface modifications within the microstructures in order to keep up with the demand for devices of ever increasing complexity (lab on chip, assay on chip, etc.). Graft photopolymerization has become a powerful tool for such localized surface modifications particularly in combination with poly(dimethylsiloxane) (PDMS) devices, as it is compatible with many functional monomers and allows for high spatial resolution. However, application within enclosed PDMS microstructures and in particular well-controlled surface-directed polymerization remains challenging. Detailed understanding of the interaction between photoinitiator, benzophenone (BP), and polymer matrix is needed. We have developed a visualization technique, which allows for observation of reacted BP in situ within the PDMS matrix. We present a detailed study on solvent-driven BP diffusion providing results essential to successful surface treatment. We also identified and investigated photoinitiator inhibition by oxygen and provide appropriate mitigation strategies.     

Properties of poly(dimethylsiloxane)/hydrogel multicomponent systems

The properties of surface‐ and bulk‐modified poly(dimethylsiloxane) (PDMS) were examined. Laser‐induced surface grafting of poly(2‐hydroxyethyl methacrylate) (PHEMA) on PDMS and a sequential method for preparation of interpenetrating polymer networks of PDMS/PHEMA were, respectively, used for surface and bulk modifications. The hydrogel content and water‐uptake capability of the modified samples were also investigated. The modified PDMS samples were examined by performing attenuated total reflection/Fourier transform infrared spectroscopy, dynamic mechanical thermal analysis, scanning electron microscopy, and water contact‐angle measurements. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2145–2156, 2003     

聚二甲基硅氧烷基质微流控芯片通道的氧气氛改性研究

通过将新制的PDMS微流控芯片置于氧气氛中对通道表面进行处理的简单方法,使电渗流大小及稳定性有了显著的改善。同时研究了氧气处理PDMS通道表面的时间对电渗流的影响,得到氧气处理的最佳时间为3d。讨论了氧气作用于PDMS芯片表面的机理。在氧气处理3d的PDMS微流控芯片上进行氨基酸分离实验,得到较好的分离效果。     

Surface functionalization of silicone rubber for permanent adhesion improvement

The surface properties of poly(dimethyl siloxane) (PDMS) layers screen printed onto silicon wafers were studied after oxygen and ammonia plasma treatments and subsequent grafting of poly(ethylene -alt-maleic anhydride) (PEMA) using X-ray photoelectron spectroscopy (XPS), roughness analysis, and contact angle and electrokinetic measurements. In the case of oxygen-plasma-treated PDMS, a hydrophilic, brittle, silica-like surface layer containing reactive silanol groups was obtained. These surfaces indicate a strong tendency for "hydrophobic recovery" due to the surface segregation of low-molecular-weight PDMS species. The ammonia plasma treatment of PDMS resulted in the generation of amino-functional surface groups and the formation of a weak boundary layer that could be washed off by polar liquids. To avoid the loss of the plasma modification effect and to achieve stabilization of the mechanically instable, functionalized PDMS top layer, PEMA was subsequently grafted directly or after using gamma-APS as a coupling agent on the plasma-activated PDMS surfaces. In this way, long-time stable surface functionalization of PDMS was obtained. The reactivity of the PEMA-coated PDMS surface caused by the availability of anhydride groups could be controlled by the number of amino functional surface groups of the PDMS surface necessary for the covalent binding of PEMA. The higher the number of amino functional surface groups available for the grafting-to procedure, the lower the hydrophilicity and hence the lower the reactivity of the PEMA-coated PDMS surface. Additionally, pull-off tests were applied to estimate the effect of surface modification on the adhesion between the silicone rubber and an epoxy resin.     

Pervaporation separation of ethanol/water mixtures with chlorosilane modified silicalite-1/PDMS hybrid membranes

<正>Ultra-fine silicalite-1 particles were modified with four kinds of chlorosilanes(dodecyltrichlorosilane, octyltrichlorosilane,hexadecyltrichlorosilane and octadecyltrichlorosilane) and characterized by FI-IR,TGA,contact angle measurements and BET analysis.It was found that the surface hydrophobicity of silicalite-1 particles was improved significantly as the alkyl group was strongly bonded to the particle surface.Modified silicalite-1 particles were incorporated into PDMS(poly(dimethylsiloxanediol)) membranes,which were applied for the pervaporation separation of ethanol/water mixtures.The effect of surface properties,zeolite loading and operation conditions on pervaporation performance of the membranes was investigated.The separation factor of PDMS membranes filled with modified silicalite-1 increased considerably compared with that filled with unmodified ones,and the total flux decreased with increasing zeolite loading. The solution and diffusion selectivity of hybrid membranes were also measured to explain the pervaporation properties of silicalite-1 filled PDMS membranes.It was found that modification of silicalite-1 with dodecyltrichlorosilane effectively improved the solution and diffusion selectivity of silicalite-1 filled PDMS membranes with high zeolite loading.This may be attributed to the high surface hydrophobicity of modified silicalite-1 and its good integration with PDMS membranes.Both the high separation factor and solution selectivity indicated that modification of silicalite-1 with chlorosilanes was an effective method to improve the selectivity of silicalite-1/PDMS hybrid membranes for ethanol.     

Surface modification of poly(dimethylsiloxane) for retarding swelling in organic solvents

A method of alleviating swelling problems of poly(dimethysiloxane) (PDMS) molds in organic solvents is developed that allows repeated use of the molds without deleterious solvent effects. The method involves surface modification of PDMS surface with poly(urethaneacrylate) that results in a partially modified PDMS surface. This modification leads to a significant reduction in the rate of solvent absorption into PDMS such that the swelling can be controlled.     

Surface modification of poly(dimethylsiloxane) microchips using a double-chained cationic surfactant for efficiently resolving fluorescent dye adsorption

This paper described a double-chained cationic surfactant, didodecyldimethylammonium bromide (DDAB), for dynamic surface modification of poly(dimethylsiloxane) (PDMS) microchips to reduce the fluorescent dyes adsorption onto the microchannel. When DDAB with a high concentration was present as the dynamic modification reagent in the running and sample buffer, it not only reversed the direction of electroosmotic flow, but also efficiently suppressed fluorescent dyes pyronine Y (PY) or rhodamine B (RB) adsorption onto the chip surface. In addition, vesicles formed by DDAB in the buffer with higher surface charge density and electrophoretic mobility could provide wider migration window and potential for the separation of compounds with similar hydrophobicity. Factors affecting modification, such as pH and concentrations of the buffer, DDAB concentration in the buffer were investigated. Compared with commonly used single-chained cetyltrimethylammonium bromide, DDAB provided a better modification performance. Furthermore, PY and RB were separated successfully on a PDMS microchip at the appropriate conditions with DDAB.     

Zeta potentials of PDMS surfaces modified with poly(ethylene glycol) by physisorption

Controlling zeta potential of PDMS surface coated with a layer of PEG is important for electroosmosis and electrophoresis in PDMS made microfluidic chips. Here, zeta potentials of PDMS surfaces modified by simple physisorption of PEG of different concentrations in phosphate buffer solutions, pure water, and PEG solution were reported. Coating PEG on PDMS surfaces was achieved by immersing a PDMS layer into the PEG solution for 10 min and then taking it out and placing it in an oven at 80℃ for 10 h. To avoid damaging the PEG layer on the PDMS surface, an induction current method was employed for zeta potential measurement. Zeta potentials of PEG modified PDMS in electrolyte solutions were measured. The results show that 2.5% PEG can effectively modify PDMS surface with positive zeta potential value in phosphate buffer solutions, pure water and 10% PEG solution. Further increase in PEG solution beyond 5% for surface modification has no obvious effect on zeta potential change.     

On the surface modification of microchannels for microcapillary electrophoresis chips

This paper presents systematic investigation of the microchannel surface properties in microCE chips. Three popular materials for microCE chips, polydimethylsiloxane (PDMS), quartz, and glass, are used. The zeta potentials of these microchannels are calculated by measuring the EOF velocity to evaluate the surface properties after surface modification. The hydrophobic PDMS is usually plasma-treated for microCE applications. In this study, a new method using a high-throughput atmospheric plasma generator is adopted to treat the PDMS surface under atmospheric conditions. In this approach, the cost and time for surface treatment can be significantly reduced compared with the conventional vacuum plasma generator method. Experimental results indicate that new functional groups could be formed on the PDMS surface after treatment, resulting in a change in the surface property. The time-dependent surface property of the plasma-treated PDMS is then measured in terms of the zeta potential. Results show that the surface property will reach a stable condition after 1 h of plasma treatment. For glass CE chips, two new methods for changing the microchannel surface properties are developed. Instead of using complicated and time-consuming chemical silanization procedures for CE channel surface modification, two simple and reliable methods utilizing organic-based spin-on-glass and water-soluble acrylic resin are reported. The proposed method provides a fast batch process for controlling the surface properties of glass-based CE channels. The proposed methods are evaluated using PhiX-174 DNA maker separation. The experimental data show that the surface property is modified and separation efficiency greatly improved. In addition, the long-term stability of both coatings is verified in this study. The methods proposed in this study show potential as an excellent solution for glass-based microCE chip surface modification.     

Modification of micro-channel filling flow by poly(dimethylsiloxane) surface functionalization with fluorine—Substituted aminonaphthols

Microfluidics based on the capillarity-induced filling of elastomeric channels by a suitable liquid or solution represents a useful route for realizing portable diagnostic devices designed without additional mechanical or electrical micropumps. In this study, an elastomeric mold made of poly(dimethylsiloxane) (PDMS), containing relief patterns placed in intimate contact with a silicon substrate, is utilized to create a continuous network of rectangular micro-channels for the motion of water fluid. The immobilization on activated PDMS surface of suitable functional molecules such as hydrophilic and hydrophobic fluorine-containing aminonaphthols, obtained through a straightforward and versatile synthetic procedure, allowed us to modulate PDMS surface properties depending on the structural characteristics of the employed derivative. In this context, the incorporation of fluorine groups is important for improving biocompatibility of the resulting device, providing surfaces that could be chemically and biologically inert as well as resistant to surface adhesion phenomena. The functionalization from liquid phase of PDMS replicas, involving a covalent derivatization via silanization reaction of the above mentioned compounds to an oxidized PDMS surface, resulted in a successful modification of microfluidic motion of water in rectangular capillaries, moreover contact angle values evidence also how wettability of PDMS films could be modulated, with the fluorinated aminonaphthols fuctionalized PDMS exhibiting higher contact angles.     

Electroosmotic flow in poly(dimethylsiloxane) microchannels

This paper reports on the study of electroosmotic flow (EOF) in poly(dimethylsiloxane) (PDMS) microchannels on the basis of indirect amperometric detection method. Gradual increase of EOF rate in freshly prepared PDMS microchannels was observed with the running buffer of phosphate buffer solution (PBS). With the same concentration (10 mM) of PBS containing different cations and the same pH value (7.0) and, the time of the stable EOF in PDMS microchannels under the applied separation voltage of 1000 V was 49.8 s (Li+ -PBS), 57.1 s (Na+ -PBS), 91 s (K+ -PBS), respectively. Meanwhile, the different adsorption of cations (Li+, Na+ and K+) on hydrophobic PDMS wall was observed through their separation in PDMS microchannels. Such experimental results demonstrated that the EOF in PDMS microchannels came from the cations and anions adsorbed on PDMS wall. This study would not only help us understand the surface state of PDMS, but also provide a useful guidance for establishing the effective surface modification methods in PDMS microchip CE.     

Covalent modified hydrophilic polymer brushes onto poly(dimethylsiloxane) microchannel surface for electrophoresis separation of amino acids

A new environmentally friendly method is developed for preventing nonspecific biomolecules from adsorption on poly(dimethylsiloxane) (PDMS) surface via in situ covalent modification. o-[(N-Succinimdyl)succiny]-o'-methyl-poly(ethylene glycol) (NSS-mPEG) was covalently grafted onto PDMS microchannel surface that was pretreated by air-plasma and silanized with 3-aminopropyl-triethoxysilanes (APTES). The modification processes were carried out in aqueous solution without any organic solvent. The mPEG side chains displayed extended structure and created a nonionic hydrophilic polymer brushes layer on PDMS surface, which can effectively prevent the adsorption of biomolecules. The developed method had improved reproducibility of separation and stability of electroosmotic flow (EOF), enhanced hydrophilicity of surface and peak resolution, and decreased adsorption of biomolecules. EOF in the modified microchannel was strongly suppressed, compared with those in the native and silanized PDMS microchips. Seven amino acids have been efficiently separated and successfully detected on the coated PDMS microchip coupled with end-channel amperometric detection. Relative standard deviations (RSDs) of their migration time for run-to-run, day-to-day and chip-to-chip, were all below 2.3%. Moreover, the covalent-modified PDMS channels displayed long-term stability for 4 weeks. This novel coating strategy showed promising application in biomolecules separation.