Silica particle-stabilized emulsions of silicone oil and water: aspects of emulsification

A study of the emulsification of silicone oil and water in the presence of partially hydrophobic, monodisperse silica nanoparticles is described. Emulsification involves the fragmentation of bulk liquids and the resulting large drops and the coalescence of some of those drops. The influence of particle concentration, oil/water ratio, and emulsification time on the relative extents of fragmentation and coalescence during the formation of emulsions, prepared using either batch or continuous methods, has been investigated. For batch emulsions, the average drop diameter decreases with increasing particle concentration as the extent of limited coalescence is reduced. Increasing the oil volume fraction in the emulsion at fixed aqueous particle concentration results in an increase in the average drop diameter together with a dramatic lowering of the uniformity of the drop size distribution as coalescence becomes increasingly significant until catastrophic phase inversion occurs. For low oil volume fractions (phi(o)), fragmentation dominates during emulsification since the mean drop size decreases with emulsification time. For higher phi(o) close to conditions of phase inversion, coalescence becomes more prevalent and the drop size increases with time with stable multiple emulsions forming as a result.     

One-step inversion process to a Janus emulsion with two mutually insoluble oils

High internal phase ratio (HIPR) aqueous Janus emulsions of two immiscible oils, silicone oil (SO) and a vegetable oil (VO), were prepared using a vibration mixer. The simple HIPR Janus emulsions, (VO + SO)/W, were found at weight fractions of the aqueous phase in excess of 0.3, while at a corresponding fraction of 0.1, a triple emulsion was obtained with the Janus emulsion forming a drop inside the vegetable oil to give a double Janus emulsion, (VO + SO)/W/VO, which in turn formed drops in the silicone oil resulting in a triple Janus emulsion (VO + SO)/W/VO/SO. Increasing the aqueous-phase fraction from 0.1 to 0.3 consequently meant an inversion, of which one intermediate stage was observed: a more complex configuration, e.g., one in which large SO drops with highly distorted VO drops attached were dispersed in a regular aqueous emulsion with spherical Janus (VO + SO) drops. A preliminary investigation was made into the destabilization process of the triple emulsions.     

Stability and phase behavior of acrylamide-based emulsions before and after polymerization

The stability and phase behavior of acrylamide-based emulsions, prepared with surfactants consisting of lipophilic Span80 and hydrophilic OP10, before or after polymerization were investigated. The research results indicated that the phase separation behavior of the W/O-type emulsions is related to the toluene/water ratio. When the water volume fraction was larger, the phase separation mechanism was mainly a penetration of aqueous molecules from the dispersed-phase droplets. When the water volume fraction was smaller, the phase separation mechanism was mainly a sedimentation of the separated aqueous droplets. At a fixed toluene/water ratio, the emulsion stability and the emulsion type are related not only to the ratio of the two surfactants but also to the acrylamide concentration, and the effect of increasing acrylamide concentration on the character of the emulsions is similar to that of increasing OP10 mass fraction (increasing HLB value), which determines the corresponding relationship between acrylamide concentration and HLB value in the most stable emulsion system. To obtain the most stable emulsion at a fixed acrylamide concentration, the emulsion with higher acrylamide concentration needs a lower HLB value for the emulsion systems.     

Non-aqueous olive oil-in-glycerin (o/o) Pickering emulsions: Preparation,characterization and in vitro aspirin release

Non-aqueous olive oil-in-glycerin Pickering emulsions are successfully prepared and stabilized solely by hydrophobic silica nanoparticles possessing 50% silanol groups. Various aspects related to the preparation and physicochemical stability of such promising emulsions are investigated. The resulted emulsions exhibited excellent stability against coalescence for above one year. The apparent viscosity of the olive oil-in-glycerin emulsions is explored as a function of silica nanoparticle concentration and drop volume fraction for the first time. The flow behavior of these emulsions followed the non-Newtonian shear-thinning trend. Both simple o/o and multiple o/o/o emulsion types can be stabilized by one and the same silica nanoparticles during the catastrophic phase inversion, occurred at drop volume fraction between 0.4–0.5. Our findings are correlated with the widely accepted surfactant or solid-stabilized systems. The potential use of such unique emulsions as drug delivery vehicles is studied.     

Breakup of a Multiple Emulsion Drop in a Uniform Electric Field

The steady deformation and breakup of emulsion drops in a uniform electric field are considered experimentally. Due to the low volume fraction of inner drops, the emulsions can be effectively assumed as Newtonian fluids with spatial nonuniformity. The measurements of the electrical properties show that the oil-in-water (o/w) emulsion drop behaves like a conducting drop. On the other hand, the water-in-oil (w/o) emulsion drops can be regarded as inhomogeneous leaky dielectric drops. It is found that the viscosity ratio is not an important parameter within the small deformation limit and breakup mode of the o/w emulsion drops. In the case of w/o emulsion drops, however, the breakup mode depends on the viscosity ratio. Inherent nonuniformity of the emulsion drops makes drop more deformable and unstable. The tip-streaming is the dominant breakup mode of o/w emulsion drops when the nonuniformity of drop phase is appreciable. Copyright 1999 Academic Press.     

Destabilization mechanisms in a triple emulsion with Janus drops

The destabilization mechanism was investigated of a triple Janus emulsion. The inner part of the emulsion consisted of Janus drops of a vegetable oil (VO) and a silicone oil (SO) in an aqueous (W) drop, (VO+SO)/W. This drop, in turn was dispersed in a VO drop forming a double emulsion (VO+SO)/W/VO. Finally, these complex drops generated a complex Janus (SO+VO)/W/VO/SO triple emulsion by being dispersed in a continuous SO phase. The observations were limited to the time dependence of the over-all creaming/sedimentation processes, to the separation of layers of the compounds and to optical microscopy of the drop configuration with time. In the destabilization process the rise of the complex drops, (SO+VO)/W/VO, caused crowding in the upper part of the emulsion, which in turn led to enhanced coalescence, inversion and separation of a dilute vegetable oil emulsion. As a consequence of the separation of VO in the process, the remaining drops contained a greater W fraction and greater density. This change, in turn, resulted in sedimentation of the complex drops to form several high internal ratio morphologies in an SO continuous emulsion in the lower part of the test tube, among them a W/VO/SO emulsion. Finally, an inversion took place into an SO/VO/W double emulsion forming a separate bottom layer.     

Role of liquid crystal in the emulsification of a gel emulsion with high internal phase fraction

A gel emulsion with high internal oil phase volume fraction was formed via an inversion process induced by a water–oil ratio change. The process involved the formation of intermediate multiple emulsions prior to inversion. The multiple emulsions contain a liquid crystal formed by the surfactant with water; this was both predicted by the equilibrium phase diagram as well as observed using polarization microscopy. These multiple emulsions were more stable compared to alternative multiple emulsions prepared in the same way with a surfactant that does not form liquid crystals. While the formation of a stable intermediate multiple emulsion may not be a necessary condition for the inversion to occur, the transitional presence of a liquid crystal proved to be a significant factor in the stabilization of the intermediate multiple emulsions. The resulting gel emulsion contained a small fraction of the liquid crystal according to the phase diagram, and it exhibited excellent stability.     

Stability versus phase ratios of geranyl acetate three-phase emulsions

Three-phase geranyl acetate emulsions stabilized by a non-ionic surfactant, Laureth 4, were prepared with a constant weight fraction of a lamellar liquid crystal and varied aqueous to oil phase weight ratios according to the phase diagram. The appearance and micrographs of the drop pattern versus time were recorded. As expected, emulsions with the lower values of the water to oil (W/O) ratio appeared to be of the W/O variety while the two more stable emulsions with the highest W/O ratio appeared as oil to water (O/W). Considering the surfactant exclusive solubility in the oil, this result was unexpected and the emulsions were investigated as to their structure. Unpredictably, all the emulsions were of the O/W kind; including the highest ratio of oil to water. The reason for this unanticipated outcome was the lamellar liquid crystal being dispersed into the aqueous phase at the slightest perturbation.     

Catastrophic phase inversion in region II of an ionomeric polymer-water system

Previous work has identified distinct regions, on a phase inversion map, for dispersions of polyurethane ionomer (PUI) and water. In this study, events that occur, before, during, and after catastrophic phase inversion (provoked by adding water to polyurethane ionomer (PUI) in the RII regions of the phase inversion map) have been studied in order to characterise the inversion mechanism. Before phase inversion, initial water addition leads to the hydration of ionic groups and eventually water drops start to form in the hydrophobic portions of the polymer matrix. At the phase inversion point, the PUI-water interface restructures and the ionomer disintegrates into a dispersion of spherical particles enclosed by a continuous aqueous phase. It is suggested that pseudo-drop structures are formed simultaneously during the production of the small polymer-in-water drops. After phase inversion, water addition dilutes the emulsion and destroys the apparent ionic-centre-rich environment surrounding any isolated ionic groups on a particle surface. The larger water-in-polymer drops are likely to have participated in the phase inversion and the smaller water drops form the primary water drops in the multiple emulsions. The resultant emulsions are stable over a period of a few months but very few multiple drops remain after 1(1/4) years.     

Catastrophic phase inversion of abnormal emulsions in the vicinity of the locus of transitional inversion

This paper deals with the phase behaviour of model abnormal emulsions of cyclohexane/water/polyethoxylated surfactant in the vicinity of the locus of transitional inversion (optimum formulation). Abnormal emulsions are formed under dynamic conditions if the phase containing the soluble surfactant becomes the dispersed phase. Phase maps have been suggested in the literature that define the boundaries of emulsion morphologies. On these maps, only one transformation can be observed for any formulation scan. Furthermore, the morphology of emulsions in the vicinity of the locus of transitional inversion is rather vague. One might assume that by changing the HLB of the surfactant used in an abnormal emulsion to favour the continuous phase, that abnormal emulsion will gradually transform to a normal emulsion of the same type. A new experimental procedure was adopted in which emulsification was started with abnormal emulsions. To transform the abnormal emulsions to the normal emulsion of the same type, they were exposed to variations in temperature, the surfactant HLB, or water–oil phase ratio. As the optimum formulation was approached, the abnormal emulsions became so unstable that could not exist anymore in the un-favoured morphology and inverted to the normal emulsion of the opposite type. Further variation in the formulation along the route led to a transitional inversion to the normal emulsion of the original type. The result indicates an important finding that the transformation of abnormal emulsions to normal ones of the same type occurred via two successive inversions of catastrophic and transitional nature. It appears that the boundaries of catastrophic inversion correspond to the emulsions with the finest drop size. A modification to the phase behaviour maps, to include the locus of catastrophic phase inversion in the vicinity of the transitional inversion, was thus suggested.     

Nanoemulsion formation by phase inversion emulsification: on the nature of inversion

Emulsification processes are usually characterized by the way they allow the surfactants, as well as the dispersed phase, to be incorporated into emulsions. A model cyclohexane-in-water emulsion using a pair of polyoxyethylene nonylphenyl ether surfactants, one oil-soluble and one water-soluble, was considered. Two surfactant mixing approaches consisting of mixed surfactants (agent-in-oil and agent-in-water) and segregated surfactants (agent in corresponding oil and water phases) were used to produce the model emulsion. Formation of oil-in-water nanodroplets could be only achieved if emulsification was associated with the formation of a three-phase microemulsion structure (transitional phase inversion) across the path. This occurred only if segregated surfactants were used in a process in which water was added to oil. With decreasing surfactant concentration, a point was reached below which the inversion mechanism transformed from transitional to catastrophic, leading to the formation of large droplets. The transformation was also accompanied by a shift in the evolution of the drop size. Drop size variations showed a minimum at the inversion point for the transitional phase inversion, whereas they showed a maximum for the catastrophic phase inversion. The agent-in-oil technique followed a catastrophic phase inversion mechanism and ranked second in terms of drop size.     

A Three-Step Model for Submicron W/O Emulsion Formation in a Transitional-Phase Inversion Process

A three-step model of the transitional phase inversion (TPI) process for the formation of water-in-oil (W/O) emulsions is presented. Three types of emulsions exist in an emulsification process at different oil–water ratios and hydrophilic–lipophilic balance (HLB). A stable W/O emulsion was obtained using Sorbitan oleate (Span 80) and polyoxyethylenesorbitan monooleate (Tween 80) with a specified HLB and oil volume fraction. Oil was added into water, which contained the water-soluble surfactant, to dissolve the oil-soluble surfactant. This route allowed TPI to occur, and an interesting emulsification process was observed by varying the HLB, which corresponded to the change in the oil–water ratio. Two types of emulsions in the emulsification process were found: transition emulsion 1 (W/O/W high internal phase emulsion) and target emulsion 2 (W/O emulsion with low viscosity). This study describes the changes that occurred in the emulsification process.     

Evaporation rates of water from concentrated oil-in-water emulsions

We have investigated the rate of water evaporation from concentrated oil-in-water (o/w) emulsions containing an involatile oil. Evaporation of the water continuous phase causes compression of the emulsion with progressive distortion of the oil drops and thinning of the water films separating them. Theoretically, the vapor pressure of water is sensitive to the interdroplet interactions, which are a function of the film thickness. Three main possible situations are considered. First, under conditions when the evaporation rate is controlled by mass transfer across the stagnant vapor phase, model calculations show that evaporation can, in principle, be slowed by repulsive interdroplet interactions. However, significant retardation requires very strong repulsive forces acting over large separations for typical emulsion drop sizes. Second, water evaporation may be limited by diffusion in the network of water films within the emulsion. In this situation, water loss by evaporation from the emulsion surface leads to a gradient in the water concentration (and in the water film thickness). Third, compression of the drops may lead to coalescence of the emulsion drops and the formation of a macroscopic oil film at the emulsion surface, which serves to prevent further water evaporation. Water mass-loss curves have been measured for silicone o/w emulsions stabilized by the anionic surfactant SDS as a function of the water content, the thickness of the stagnant vapor-phase layer, and the concentration of electrolyte in the aqueous phase, and the results are discussed in terms of the three possible scenarios just described. In systems with added salt, water evaporation virtually ceases before all the water present is lost, probably as a result of oil-drop coalescence resulting in the formation of a water-impermeable oil film at the emulsion surface.     

Phase inversion of the Pickering emulsions stabilized by plate-shaped clay particles

We investigated the phase inversion of Pickering emulsions stabilized by plate-shaped clay particles. Addition of water induced a phase inversion from a water-in-oil (W/O) emulsion to an oil-in-water (O/W) emulsion when the amount of the oil phase exceeded a limiting amount of oil absorption to solid particles. On the other hand, a phase inversion from a powdery state to an O/W emulsion state through an oil-separated state is observed when the amount of an oil phase is less than the limiting amount of the oil absorption. Interestingly, the oil separated is re-dispersed as emulsion droplets into the O/W emulsion phase. This type of phase inversion, which is a feature of the Pickering emulsions stabilized by the clay particles, is caused by a change in the aggregate structures of particles.     

Fabrication of macroporous foam and microspheres of polystyrene by Pickering emulsion polymerization

Poly(styrene-co-methacrylic acid) (PS-co-MAA) particles were synthesized via surfactant-free emulsion polymerization and then used as particulate emulsifiers for preparation of Pickering emulsions. Our results showed that adjusting the solution pH can tune the wettability of PS-co-MAA particles to stabilize either water-in-oil (W/O) or oil-in-water (O/W) Pickering emulsions. Stable W/O emulsions were obtained with PS-co-MAA particles at low pH values due to their better affinity to the dispersed oil phase. In contrast, increasing the pH value significantly changed the stabilizing behavior of the PS-co-MAA particles, leading to the phase inversion and formation of stable O/W emulsions. We found that the oil/water ratio had a significant influence on pH value of the phase inversion. It decreased with decreasing the oil/water ratio, and no phase inversion occurred when the styrene volume fraction reduced to 10 %. Additionally, macroporous polystyrene (PS) foam and PS microspheres were obtained via polymerization of Pickering high internal phase emulsion (Pickering HIPE) and O/W Pickering emulsion, respectively.     

Double phase inversion of emulsions containing layered double hydroxide particles induced by adsorption of sodium dodecyl sulfate

A liquid paraffin-water emulsion was investigated using layered double hydroxide (LDH) particles and sodium dodecyl sulfate (SDS) as emulsifiers. Both emulsifiers are well-known to stabilize oil-in-water (o/w) emulsions. Surprisingly, a double phase inversion of the emulsion containing LDH particles is induced by the adsorption of SDS. At a constant LDH concentration, the emulsion is o/w type when SDS concentrations are low. At intermediate SDS concentrations, the first emulsion inversion from o/w to w/o occurs, which is attributed to the enhanced hydrophobicity of LDH particles caused by the desorption of the second layer of surfactant, leaving a densely packed SDS monolayer on the LDH exterior surfaces. The second inversion from water-in-oil (w/o) to o/w occurs at higher SDS concentrations, which may be due to the competitive adsorption at the oil/water interfaces between the LDH particles modified by the SDS bilayers and the free SDS molecules in the bulk solution, but the free SDS molecules dominate and determine the emulsion type. Laser-induced fluorescent confocal micrographs clearly confirm the adsorption of LDH particles on the surfaces of the initial o/w and intermediate w/o emulsion droplets, whereas no LDH particles were adsorbed on the final o/w emulsion droplet surfaces. Also, transmission electron microscopy (TEM) observations indicate that the shape of the final o/w emulsions is similar to that of the monomeric SDS-stabilized emulsion but different from that of the initial o/w emulsions. The adsorption behavior of SDS on LDH particles in water was investigated to offer an explanation for the emulsion double phase inversion. The zeta potential results show that the particles will flocculate first and then redisperse following surfactant addition. Also, X-ray diffraction (XRD) measurements indicate that SDS adsorption on the LDH interior surfaces will be complete at intermediate concentrations.     

粒子与聚合物协同稳定高内相Pickering乳液

选用二氧化硅纳米粒子(H30)和聚(乳酸-羟基乙酸)共聚物(PLGA)为复合稳定剂, 成功制备出内相体积分数高达90%的高内相Pickering 乳液. 对照实验表明: 单独用H30粒子作稳定剂, 内相体积分数上限为75%; 单独用PLGA 作稳定剂, 发生严重相分离, 不能形成乳液. 无机纳米粒子与聚合物之间的协同作用在制备高内相乳液的过程中起到了关键作用. 因此, 使用无机粒子和聚合物作为混合稳定剂制备高内相乳液是一种新型而有效的方法.     

Macroporous polymers obtained in highly concentrated emulsions stabilized solely with magnetic nanoparticles

Magnetic macroporous polymers have been successfully prepared using Pickering high internal phase ratio emulsions (HIPEs) as templates. To stabilize the HIPEs, two types of oleic acid-modified iron oxide nanoparticles (NPs) were used as emulsifiers. The results revealed that partially hydrophobic NPs could stabilize W/O HIPEs with an internal phase above 90%. Depending upon the oleic acid content, the nanoparticles showed either an arrangement at the oil-water interface or a partial dispersion into the oil phase. Such different abilities to migrate to the interface had significant effects on the maximum internal phase fraction achievable and the droplet size distribution of the emulsions. Highly macroporous composite polymers were obtained by polymerization in the external phase of these emulsions. The density, porosity, pore morphology and magnetic properties were characterized as a function of the oleic acid content, concentration of NPs, and internal phase volume of the initial HIPEs. SEM imaging indicated that a close-cell structure was obtained. Furthermore, the composite materials showed superparamagnetic behavior and a relatively high magnetic moment.     

Rheology of high internal phase emulsions

The mechanical dispersion technology used in this study employs rotor-stator mixers that produce water-continuous high internal phase emulsions (HIPEs) with narrow drop size distributions and small drop sizes, even when the internal phase (oil) viscosity is quite high. Analysis of these HIPEs reveals trends that are consistent with formation by a capillary instability mechanism in which a shear deformation produces highly elongated drops that rupture to form uniform, small droplets. In the search for a predictive tool to aid in the manufacture and use of HIPEs, rheology data for these shear-thinning HIPEs have been compared to data for models in the literature. Existing models do not correctly account for the effect of a high internal phase viscosity on the rheological properties of the HIPE. Another shortcoming is failure to correctly address the shear-thinning exponent. Whereas internal phase viscosity does not seem to affect the shear-thinning exponent, the surfactant apparently plays an important role, possibly through its modification of the interfacial tension and continuous phase rheology.     

Double inversion of emulsions induced by salt concentration

The effects of salt on emulsions containing sorbitan oleate (Span 80) and Laponite particles were investigated. Surprisingly, a novel double phase inversion was induced by simply changing the salt concentration. At fixed concentration of Laponite particles in the aqueous phase and surfactant in paraffin oil, emulsions are oil in water (o/w) when the concentration of NaCl is lower than 5 mM. Emulsions of water in oil (w/o) are obtained when the NaCl concentration is between 5 and 20 mM. Then the emulsions invert to o/w when the salt concentration is higher than 50 mM. In this process, different emulsifiers dominate the composition of the interfacial layer, and the emulsion type is correspondingly controlled. When the salt concentration is low in the aqueous dispersion of Laponite, the particles are discrete and can move to the interface freely. Therefore, the emulsions are stabilized by particles and surfactant, and the type is o/w as particles are in domination. At intermediate salt concentrations, the aqueous dispersions of Laponite are gel-like, the viscosity is high, and the transition of the particles from the aqueous phase to the interface is inhibited. The emulsions are stabilized mainly by lipophilic surfactant, and w/o emulsions are obtained. For high salt concentration, flocculation occurs and the viscosity of the dispersion is reduced; thus, the adsorption of particles is promoted and the type of emulsions inverts to o/w. Laser-induced fluorescent confocal micrographs and cryo transmission electron microscopy clearly confirm the adsorption of Laponite particles on the surface of o/w emulsion droplets, whereas the accumulation of particles at the w/o emulsion droplet surfaces was not observed. This mechanism is also supported by the results of rheology and interfacial tension measurements.