Fuzzy scheduling of job orders in a two-stage flowshop with batch-processing machines

In this paper, we present a mixed-integer fuzzy programming model and a genetic algorithm (GA) based solution approach to a scheduling problem of customer orders in a mass customizing furniture industry. Independent job orders are grouped into multiple classes based on similarity in style so that the required number of setups is minimized. The family of jobs can be partitioned into batches, where each batch consists of a set of consecutively processed jobs from the same class. If a batch is assigned to one of available parallel machines, a setup is required at the beginning of the first job in that batch. A schedule defines the way how the batches are created from the independent jobs and specifies the processing order of the batches and that of the jobs within the batches. A machine can only process one job at a time, and cannot perform any processing while undergoing a setup. The proposed formulation minimizes the total weighted flowtime while fulfilling due date requirements. The imprecision associated with estimation of setup and processing times are represented by fuzzy sets.     

Fuzzy job shop scheduling with lot-sizing

This paper deals with a problem of determining lot-sizes of jobs in a real-world job shop-scheduling in the presence of uncertainty. The main issue discussed in this paper is lot-sizing of jobs. A fuzzy rule-based system is developed which determines the size of lots using the following premise variables: size of the job, the static slack of the job, workload on the shop floor, and the priority of the job. Both premise and conclusion variables are modelled as linguistic variables represented by using fuzzy sets (apart from the priority of the job which is a crisp value). The determined lots’ sizes are input to a fuzzy multi-objective genetic algorithm for job shop scheduling. Imprecise jobs’ processing times and due dates are modelled by using fuzzy sets. The objectives that are used to measure the quality of the generated schedules are average weighted tardiness of jobs, the number of tardy jobs, the total setup time, the total idle time of machines and the total flow time of jobs. The developed algorithm is analysed on real-world data obtained from a printing company.     

Bilevel programming approach applied to the flow shop scheduling problem under fuzziness

This paper presents a fuzzy bilevel programming approach to solve the flow shop scheduling problem. The problem considered here differs from the standard form in that operators are assigned to the machines and imposing a hierarchy of two decision makers with fuzzy processing times. The shop owner considered higher level and assigns the jobs to the machines in order to minimize the flow time while the customer is the lower level and decides on a job schedule in order to minimize the makespan. In this paper, we use the concepts of tolerance membership function at each level to define a fuzzy decision model for generating optimal (satisfactory) solution for bilevel flow shop scheduling problem. A solution algorithm for solving this problem is given. Mathematics Subject Classification: 90C70, 90B36, 90C99     

Job evaluation in fuzzy environment

Job evaluation helps in developing and maintaining a pay structure based on values of the jobs. The job evaluation problem may be treated as managerial decision-making problem with multiple objectives. The present paper deals with the evaluation of a job in fuzzy environment. Fuzzy mathematical model has been developed for the job evaluation and solved with a suitable technique. A sample case study has been considered and the relative worth of various levels of job factors have been calculated numerically along with the scores of the benchmark jobs. An effort has been made to optimize the decision by maximizing the min operator.     

需要安装时间的平行多功能机排序问题的启发式算法

考虑需要安装时间的平行多功能机排序问题。在该模型中,每个工件对应机器集合的一个子集,其只能在这个子集中的任一台机器上加工,称这个子集为该工件的加工集合;工件分组,同组工件具有相同的加工时间和加工集合,不同组中的工件在同一台机器上连续加工需要安装时间,目标函数为极小化最大完工时间。对该问题NP-难的一般情况设计启发式算法:首先按照特定的规则将所有工件组都整组地安排到各台机器上,然后通过在各机器间转移工件不断改进当前最大完工时间。通过与下界的比较检验算法的性能,大量的计算实验表明,算法是实用而有效的。     

Flexible job shop scheduling problem for parallel batch processing machine with compatible job families

Flexible Job-Shop Scheduling Problem (FJSP) with Parallel Batch processing Machine (PBM) is studied. First, a Mixed Integer Programming (MIP) formulation is proposed for the first time. In order to address an NP-hard structure of this problem, the formulation is modified to selectively schedule jobs. Although there are many jobs on a given floor, semiconductor manufacturing is most challenged by priority jobs that promise a significant amount of financial compensation in exchange for an expedited delivery. This modification could leave some non-priority jobs unscheduled. However, it vastly expedites the discovery of improving solutions by first branching on integer variables with higher priority jobs. This study then turns job-dependent processing times into job-independent ones by assuming a machine has an equal processing time on different jobs. This assumption is roughly true or acceptable for the sake of the reduced computational time in the industry. These changes significantly reduce computational time compared to the original model when tested on a set of common problem instances from the literature. Computational results show that this proposed model can generate an effective schedule for large problems. Author encourages other researchers to propose an improved MIP model.     

关于带运输的单机调度在线问题的研究

本文研究了带运输机的单机在线调度问题。问题假设工件实时在线到达,系统中有一台运输机,该运输机每次最多运输$k$个工件,每个工件需要先在单机上完成加工,然后再被运输机运往目的地,问题的优化目标为最小化完工时间,即所有工件被加工完并且运往目的地的时间最短。针对该问题,作者研究了工件满足一致性条件的模型,并且基于贪心思想给出了竞争比为$\frac{\sqrt{5}+1}{2}$的在线算法,并且证明该算法是最优在线算法。     

关于带运输的单机调度在线问题的研究

本文研究了带运输机的单机在线调度问题。问题假设工件实时在线到达,系统中有一台运输机,该运输机每次最多运输$k$个工件,每个工件需要先在单机上完成加工,然后再被运输机运往目的地,问题的优化目标为最小化完工时间,即所有工件被加工完并且运往目的地的时间最短。针对该问题,作者研究了工件满足一致性条件的模型,并且基于贪心思想给出了竞争比为$\frac{\sqrt{5}+1}{2}$的在线算法,并且证明该算法是最优在线算法。     

基于交通流的多模糊时间窗车辆路径优化

研究了基于交通流的多模糊时间窗车辆路径问题,考虑了实际中不断变化的交通流以及客户具有多个模糊时间窗的情况,以最小化配送总成本和最大化客户满意度为目标,构建基于交通流的多模糊时间窗车辆路径模型。根据伊藤算法的基本原理,设计了求解该模型的改进伊藤算法,结合仿真算例进行了模拟计算,并与蚁群算法的计算结果进行了对比分析,结果表明,利用改进伊藤算法求解基于交通流的多模糊时间窗车辆路径问题,迭代次数小,效率更高,能够在较短的时间内收敛到全局最优解,可以有效的求解多模糊时间窗车辆路径问题。     

Accessing feasible space in a generalized job shop scheduling problem with the fuzzy processing times: a fuzzy-neural approach

This paper presents a fuzzy-neural approach for constraint satisfaction of a generalized job shop scheduling problem (GJSSP) fuzzy processing times. Our study is an extension of recently developed research in a GJSSP where the processing time of operations was constant. Our paper assumes that the processing time of jobs is uncertain. The proposed fuzzy-neural approach can be adaptively adjusted with weights of connections based on sequence resource and uncertain processing time constraints of the GJSSP during its processing. The computational results show that the proposed neural approach is able to find good solutions in reasonable time.     

Mixed integer formulation to minimize makespan in a flow shop with batch processing machines

Batch processing machines are commonly used in wafer fabrication, kilns, and chambers used for environmental stress screening (ESS). This paper proposes two models to schedule batches of jobs on two machines in a flow shop. A set of jobs with known processing times and sizes has to be grouped, to form batches, in order to be processed on the batch processing machines. The jobs are nonidentical in size. The processing time of a batch is the longest processing time of all the jobs in that batch. Mixed integer formulations are proposed for the flow shop problem when the buffer capacity is unlimited or zero. Numerical examples are presented to demonstrate the application of our model.     

带固定工件的单机排序问题1｜FB, rj,pmtn｜∑j Uj的多项式算法

研究具有若干固定工件和自由工件,其中固定工件必须在指定时间窗内加工,而自由工件具有不同交工的时间,并且其加工可以中断的单机排序问题,其目标是极小化工件的误工数.该问题可以表示为1|FB,rj,pmtn|∑j Uj.首先讨论了问题的几个重要性质,以此为基础建立了求解该问题的动态规划算法,其时间复杂度为O(n4+m log m),其中m和n分别是固定工件数和自由工件数.     

带准备时间的单机指数时间学习效应排序问题

研究带有准备时间的单机学习效应模型,其中工件加工时间具有指数时间学习效应,即工件的实际加工时间是已经排好的工件加工时间的指数函数。学习效应模型考虑工件的实际加工时间同时依赖于工件本身的加工时间和已加工工件的累计加工时间,目标函数为最小化总完工时间。这个问题是NP-难的,提出了一个数学规划模型来求解该问题的最优解。通过分析几个优势性质和下界,提出分支定界算法来求解此问题,并设计启发式算法改进分支定界算法的上界值。通过仿真实验验证了分支定界算法在求解质量和时间方面的有效性。     

Power-aware scheduling of preemptable jobs on identical parallel processors to minimize makespan

This paper deals with power-aware scheduling of preemptable jobs on identical parallel processors to minimize schedule length when jobs are described by continuous, strictly concave functions relating their processing speed at time t to the amount of power allotted at the moment. Power is a continuous, doubly constrained resource, i.e. both: its availability at time t and consumption over scheduling horizon are constrained. Precedence constraints among jobs are represented by a task-on-arc graph. A methodology based on properties of optimal schedules is presented for solving the problem optimally for a given ordering of nodes in the graph. Heuristics for finding an ordering which leads to possibly short schedules are proposed and examined experimentally.     

Single Machine Batch Scheduling Problem with Resource Dependent Setup and Processing Time in the Presence of Fuzzy Due Date

We consider a batch scheduling problem on a single machine which processes jobs with resource dependent setup and processing time in the presence of fuzzy due-dates given as follows:1. There are n independent non-preemptive and simultaneously available jobs processed on a single machine in batches. Each job j has a processing time and a due-date.2. All jobs in a batch are completed together upon the completion of the last job in the batch. The batch processing time is equal to the sum of the processing times of its jobs. A common machine setup time is required before the processing of each batch.3. Both the job processing times and the setup time can be compressed through allocation of a continuously divisible resource. Each job uses the same amount of the resource. Each setup also uses the same amount of the resource.4. The due-date of each job is flexible. That is, a membership function describing non-decreasing satisfaction degree about completion time of each job is defined.5. Under above setting, we find an optimal batch sequence and resource values such that the total weighted resource consumption is minimized subject to meeting the job due-dates, and minimal satisfaction degree about each due-date of each job is maximized. But usually we cannot optimize two objectives at a time. So we seek non-dominated pairs i.e. the batch sequence and resource value, after defining dominance between solutions.A polynomial algorithm is constructed based on linear programming formulations of the corresponding problems.     

Two-machine flowshop scheduling problems involving a batching machine with transportation or deterioration consideration

This paper considers two scheduling problems for a two-machine flowshop where a single machine is followed by a batching machine. The first problem is that there is a transporter to carry the jobs between machines. The second problem is that there are deteriorating jobs to be processed on the single machine. For the first problem with minimizing the makespan, we formulate it as a mixed integer programming model and then prove that it is strongly NP-hard. A heuristic algorithm is proposed for solving this problem and its worst case performance is analyzed. The computational experiments are carried out and the numerical results show that the heuristic algorithm is effective. For the second problem, we derive the optimal algorithms with polynomial time for minimizing the makespan, the total completion time and the maximum lateness, respectively.     

A New Heuristic for a Single Machine Scheduling Problem with Set-up Times

This paper examines the problem of scheduling jobs on a single machine with set-up times. The jobs are divided into mutually exclusive classes and a set-up task is required when processing switches from a job of one class to a job of another class. The set-up times are assumed to be sequence independent. A number of necessary conditions for a schedule to minimize mean flow time have previously been stated, but do not uniquely define the optimal solution, and the problem is apparently NP-complete. We propose a new polynomial-time heuristic, based on these conditions, and compare its performance with some existing heuristics.     

Multi-objective genetic algorithm for single machine scheduling problem under fuzziness

This paper presents a new multi-objective approach to a single machine scheduling problem in the presence of uncertainty. The uncertain parameters under consideration are due dates of jobs. They are modelled by fuzzy sets where membership degrees represent decision maker’s satisfaction grade with respect to the jobs’ completion times. The two objectives defined are to minimise the maximum and the average tardiness of the jobs. Due to fuzziness in the due dates, the two objectives become fuzzy too. In order to find a job schedule that maximises the aggregated satisfaction grade of the objectives, a hybrid algorithm that combines a multi-objective genetic algorithm with local search is developed. The algorithm is applied to solve a real-life problem of a manufacturing pottery company.     

A bicriteria parallel machine scheduling with a learning effect of setup and removal times

In studies on scheduling problems, generally setup times and removal times of jobs have been neglected or by including those into processing times. However, in some production systems, setup times and removal times are very important such that they should be considered independent from processing times. Since, in general jobs are done according to automatic machine processes in production systems processing times do not differ according to process sequence. But, since human factor becomes influential when setup times and removal times are taken into consideration, setup times will be decreasing by repeating setup processes frequently. This fact is defined with learning effect in scheduling literature. In this study, a bicriteria m-identical parallel machines scheduling problem with a learning effect of setup times and removal times is considered. The objective function of the problem is minimization of the weighted sum of total completion time and total tardiness. A mathematical programming model is developed for the problem which belongs to NP-hard class. Results of computational tests show that the proposed model is effective in solving problems with up to 15 jobs and five machines. We also proposed three heuristic approaches for solving large jobs problems. According to the best of our knowledge, no work exists on the minimization of the weighted sum of total completion time and total tardiness with a learning effect of setup times and removal times.     

A branch-and-bound algorithm with fuzzy inference for a permutation flowshop scheduling problem

This paper considers an m-machine permutation flowshop scheduling problem of minimizing the makespan. This classical scheduling problem is still important in modern manufacturing systems, and is well known to be intractable (i.e., NP-hard). In fact branch-and-bound algorithms developed so far for this problem have not come to solve large scale problem instances with over a hundred jobs. In order to improve the performance of branch-and-bound algorithms this paper proposes a new dominance relation by which the search load could be reduced, and notices that it is based on a sufficient precondition. This suggests that the dominance relation holds with high possibility even if the precondition approximately holds, thus being more realistic. The branch-and-bound algorithm proposed here takes advantage of this possibility for obtaining an optimal solution as early as possible in the branch-and-bound search. For this purpose this paper utilizes membership functions in the context of the fuzzy inference. Extensive numerical experiments that were executed through Monte Carlo simulations and benchmark tests show that the developed branch-and-bound algorithm can solve 3-machine problem instances with up to 1000 jobs with probability of over 99%, and 4-machine ones with up to 900 jobs with over 97%.