Platinum free ternary electrocatalysts prepared via organic colloidal method for oxygen reduction

Novel ternary palladium based alloy catalysts, PdFeIr/C, for oxygen reduction reaction (ORR) have been successfully prepared via an organic colloid method with ethylene glycol as solvent and sodium citrate as complexing agent. The catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM) and energy dispersive X-ray analysis (EDX). Electrochemical activity of the catalysts for ORR was evaluated by steady state polarization measurements, which were carried out on an ultra thin layer rotating disk electrode (RDE). Compared to pure Pd/C and Pd₃Fe/C, results showed that the ORR activity of PdFeIr/C was highest, and its methanol tolerance was better than Pt/C catalyst.     

High performance Fe and N-codoped graphene quantum dot supported Pd3Co catalyst with synergistically improved oxygen reduction activity and great methanol tolerance

Designing high-performance and durable non-platinum catalysts as oxygen reduction reaction (ORR) catalysts is still a major barrier of fuel cell commercialization. In this work, simple hydrothermal and impregnation routes were applied to prepare non-platinum Pd-Co bimetallic nano-catalysts such as Fe-N doped graphene quantum dot (Fe-N-GQD) supported Pd₃Co (Pd₃Co/Fe-N-GQD 10 wt%), carbon supported Pd₃Co/C (10 wt%), graphene quantum dot supported Pd₃Co/C (10 wt%). The synthesized catalysts were physico-chemically characterized by X-ray diffraction (XRD), Raman spectroscopy, transmission electronmicroscopy (TEM), and X-ray photoelectron spectroscopy (XPS). The electrochemical investigation was carried out in three electrode half-cell system to evaluate the catalyst activity for oxygen reduction reaction (ORR), the tolerance to methanol crossover and durability. In comparison to commercial Pt/C (ETEK, 20 wt%), the Pd₃Co/Fe-N-GQD with lower weight percentage catalyst (∼10 wt%) displayed comparable electrocatalytic activity toward ORR with even higher methanol-tolerance capability and durability. The fabricated Pd₃Co/Fe-N-GQD with (10 wt %) metal loading exhibited only 20% lower activity than Pt/C (ETEK, 20 wt%) toward ORR. Nevertheless the durability study of the catalyst in acidic media showed that the Pd₃Co/Fe-N-GQD preserve 40% of its activity while Pt/C (ETEK, 20 wt%) exhibited only 20% of its initial catalytic activity for ORR. Moreover the activity loss in the presence of methanol (0.1 M) was obtained for Pt/C (ETEK, 20 wt%) and Pd₃Co/Fe-N-GQD 35% and 14%, respectively. To investigate the role of catalyst support, catalytic activities of Pd₃Co/Fe-N-GQD, Pd₃Co/C, Pd₃Co/GQD and Pd/Fe-N-GQD were compared. The results demonstrated superior catalytic activity of Pd₃Co/Fe-N-GQD which could be related to the cocatalytic role of Fe-N-GQD due to the presence numerous of active sites exposed to the reactants.     

Palladium monolayer and palladium alloy electrocatalysts for oxygen reduction

We investigated the oxygen-reduction reaction (ORR) on Pd monolayers on various surfaces and on Pd alloys to obtain a substitute for Pt and to elucidate the origin of their activity. The activity of Pd monolayers supported on Ru(0001), Rh(111), Ir(111), Pt(111), and Au(111) increased in the following order: Pd/Ru(0001) < Pd/Ir(111) < Pd/Rh(111) < Pd/Au(111) < Pd/Pt(111). Their activity was correlated with their d-band centers, which were calculated using density functional theory (DFT). We found a volcano-type dependence of activity on the energy of the d-band center of Pd monolayers, with Pd/Pt(111) at the top of the curve. The activity of the non-Pt Pd2Co/C alloy electrocatalyst nanoparticles that we synthesized was comparable to that of commercial Pt-containing catalysts. The kinetics of the ORR on this electrocatalyst predominantly involves a four-electron step reduction with the first electron transfer being the rate-determining step. The downshift of the d-band center of the Pd "skin", which constitutes the alloy surface due to the strong surface segregation of Pd at elevated temperatures, determined its high ORR activity. Additionally, it showed very high methanol tolerance, retaining very high catalytic activity for the ORR at high concentrations of methanol. Provided its stability is satisfactory, this catalyst might possibly replace Pt in fuel-cell cathodes, especially those of direct methanol oxidation fuel cells (DMFCs).     

Few‐Layer Borocarbonitride Nanosheets: Platinum‐Free Catalyst for the Oxygen Reduction Reaction

The present study demonstrates the use of few‐layer borocarbonitride nanosheets synthesized by a simple method as non‐platinum cathode catalysts for the oxygen reduction reaction (ORR) in alkaline medium. Composition‐dependent ORR activity is observed and the best performance was found when the composition was carbon‐rich. Mechanistic aspects reveal that ORR follows the 4 e^? pathway with kinetic parameters comparable to those of the commercial Pt/C catalyst. Excellent methanol tolerance is observed with the BCN nanosheets unlike with Pt/C.     

Pyrolytic Carbon‐coated Cu‐Fe Alloy Nanoparticles with High Catalytic Performance for Oxygen Electroreduction

Well‐dispersed carbon‐coated or nitrogen‐doped carbon‐coated copper‐iron alloy nanoparticles (FeCu@C or FeCu@C?N) in carbon‐based supports are obtained using a bimetallic metal‐organic framework (Cu/Fe‐MOF‐74) or a mixture of Cu/Fe‐MOF‐74 and melamine as sacrificial templates and an active‐component precursor by using a pyrolysis method. The investigation results attest formation of Cu?Fe alloy nanoparticles. The obtained FeCu@C catalyst exhibits a catalytic activity with a half‐wave potential of 0.83 V for oxygen reduction reaction (ORR) in alkaline medium, comparable to that on commercial Pt/C catalyst (0.84 V). The catalytic activity of FeCu@C?N for ORR (E_half‐wave=0.87 V) outshines all reported analogues. The excellent performance of FeCu@C?N should be attributed to a change in the energy of the d‐band center of Cu resulting from the formation of the copper–iron alloy, the interaction between alloy nanoparticles and supports and N‐doping in the carbon matrix. Moreover, FeCu@C and FeCu@C?N show better electrochemical stability and methanol tolerance than commercial Pt/C and are expected to be widely used in practical applications.     

Pt单层修饰Pd/C氧还原催化剂

分别利用液相热解法和浸渍还原法制备了碳载钯纳米催化剂（Pd/C）,并研究了其对氧还原反应的电催化活性。与浸渍还原法相比,液相热解法得到的Pd/C催化剂虽然粒径较大,但表现出较好的氧还原反应（ORR）活性和稳定性.在所制备的Pd/C催化剂基础上,通过置换欠电势沉积的Cu原子单层,获得了Pt单层修饰的Pd/C催化剂,其ORR活性较Pd/C催化剂有显著提高,且与纯Pt/C催化剂接近,而其耐久性则较纯Pt/C催化剂有显著提升,显示出Pt单层催化剂的潜在优势.     

Selective Oxidation of Glucose to Gluconic Acid over Bimetallic Pd–Me Catalysts (Me = Bi,Tl, Sn,Co)

Catalytic properties of bimetallic Pd–Bi, Pd–Tl, Pd–Sn, and Pd–Co catalysts supported on C (from plum stones) and SiO₂ were studied in the reaction of glucose oxidation to gluconic acid. Catalysts modified with Bi show the best selectivity and activity. The results obtained from research on 5% Pd–5% Bi/C and 5% Pd–5% Bi/SiO₂ catalytic systems were compared with the results for a commercial catalyst containing 1% Pt–4% Pd–5% Bi supported on active carbon (Degussa). For both Pd–Bi/support catalysts and 1% Pt–4% Pd–5% Bi/C, similar selectivity in the reaction of glucose oxidation was observed. XRD studies proved the presence of intermetallic compounds BiPd and Bi₂Pd, which probably increase the selectivity of PdBi/SiO₂ catalysts.     

质子交换膜燃料电池Pd修饰Pt/C催化剂的电催化性能

通过对Pt催化剂表面进行Pd修饰提高质子交换膜燃料电池阴极催化剂的氧还原反应(ORR)活性. 采用乙二醇还原法制备了不同比例的Pd修饰Pt/C催化剂. 透射电镜(TEM)和X射线衍射(XRD)测试结果表明, 制备的催化剂贵金属颗粒粒径主要分布在1.75～2.50 nm之间, 并均匀地分散在碳载体表面. 循环伏安方法(CV)研究表明Pd修饰Pt/C催化剂的电化学活性面积低于传统的Pt/C催化剂. 但通过旋转圆盘电极(RDE)测试研究发现, 制备的催化剂具有比传统Pt/C催化剂高的ORR活性.     

Hollow PtFe Alloy Nanoparticles Derived from Pt-Fe3O4 Dimers through a Silica-Protection Reduction Strategy as Efficient Oxygen Reduction Electrocatalysts

The development of efficient and stable electrocatalysts for the oxygen reduction reaction (ORR) is critical for the large-scale production of fuel cells. Platinum (Pt) nanoparticle catalysts show excellent performance for ORR, though the high cost of Pt is a limiting factor that directly impacts fuel cell production costs. Alloying Pt with other transition metals is an effective strategy to reduce Pt utilization whilst maintaining good ORR performance. In this work, novel hollow PtFe alloy catalysts were successfully synthesized by high-temperature pyrolysis of SiO₂-coated Pt-Fe₃O₄ nanoparticle dimers supported on carbon at 900 °C, followed by SiO₂ shell removal and partial dealloying of the PtFe nanoparticles formed using HF. The obtained hollow PtFe nanoparticle catalysts (denoted herein as PtFe-900) showed a 2.3-fold enhancement in ORR mass activity compared to PtFe nanoparticles synthesized without SiO₂ protection, and a remarkable 7.8-fold enhancement relative to a commercial Pt/C catalyst. Further, after 10 000 potential cycles, the ORR mass activity of PtFe-900 remained very high (90.9 % of the initial mass activity). The outstanding ORR performance of PtFe-900 can be attributed to the modification of Pt lattice and electronic structure by alloying with Fe at high temperature under the protection of the SiO₂ coating. This work guides the development of improved, highly dispersed Pt-based alloy nanoparticle catalysts for ORR and fuel cell applications.     

Preparation and surface characterization of Pt–Au/C cathode catalysts with ceria modification for oxygen reduction reaction

Alloy catalysts of Pt₅₀Au₅₀/Ce_xC with various Ce additions (x) were prepared for the oxygen reduction reaction (ORR). The characterization of the alloy structures, surface species, and electro-catalytic activities of prepared alloy catalysts were performed by XRD, temperature-programmed reduction (TPR), and rotating disc electrode (RDE) technique, respectively. The ORR activity of Pt₅₀Au₅₀/C alloy catalyst with a promotion of 15% CeO₂ was enhanced significantly in comparison to the commercial Pt/C catalyst within the mixed kinetic-diffusion control region. The addition of CeO₂ decreased the particle sizes, increased the dispersion and enhanced the surface segregation of Pt which resulting in an alloy surface with a moderate oxophilicity on alloy catalysts.     

炭载Pd-Pt催化剂中Pd和Pt原子比对直接甲醇燃料电池阴极催化性能的影响

研究了不同Pd和Pt原子比的炭载Pd-Pt(Pd-Pt/C)催化剂对氧还原的电催化性能和抗甲醇性能。 发现当Pd和Pt原子比从20∶0增加至17∶3时,Pd-Pt/C催化剂对氧还原的电催化活性逐步增加,而对甲醇氧化均元电催化活性,表明有很好的抗甲醇能力。 但当Pd和Pt原子比增加至16∶4时,虽然对氧还原的电催化活性还在增加,但抗甲醇能力下降。 所以当Pd-Pt原子比为17∶3时,Pd-Pt/C有很好的对氧还原的电催化性能和抗甲醇能力,可以用作直接甲醇燃料电池(DMFC)的阴极催化剂。     

Synthesis of dual-doped non-precious metal electrocatalysts and their electrocatalytic activity for oxygen reduction reaction

The pyrolyzed carbon supported ferrum polypyrrole(Fe-N/C) catalysts are synthesized with or without selected dopants, p-toluenesulfonic acid(TsOH), by a facile thermal annealing approach at desired temperature for optimizing their activity for the oxygen reduction reaction(ORR) in O2-saturated 0.1 mol/L KOH solution. The electrochemical techniques such as cyclic voltammetry(CV) and rotating disk electrode(RDE) are employed with the Koutecky-Levich theory to quantitatively obtain the ORR kinetic constants and the reaction mechanisms. It is found that catalysts doped with TsOH show significantly improved ORR activity relative to the TsOH-free one. The average electron transfer numbers for the catalyzed ORR are determined to be 3.899 and 3.098, respectively, for the catalysts with and without TsOH-doping. The heat-treatment is found to be a necessary step for catalyst activity improvement, and the catalyst pyrolyzed at 600℃ gives the best ORR activity. An onset potential and the potential at the current density of-1.5 mA/cm2 for TsOH-doped catalyst after pyrolysis are 30 mV and 170 mV, which are more positive than those without pyrolized. Furthermore, the catalyst doped with TsOH shows higher tolerance to methanol compared with commercial Pt/C catalyst in 0.1 mol/L KOH. To understand this TsOH doping and pyrolyzed effect, X-ray diffraction(XRD), scanning electron microscope(SEM) and X-ray photoelectron spectroscopy(XPS) are used to characterize these catalysts in terms of their structure and composition. XPS results indicate that the pyrrolic-N groups are the most active sites, a finding that is supported by the correspondence between changes in pyridinic-N content and ORR activity that occur with changing temperature. Sulfur species are also structurally bound to carbon in the forms of C–Sn–C, an additional beneficial factor for the ORR.     

Synergistic Enhancement of Electrocatalytic Activity toward Oxygen Reduction Reaction in Alkaline Electrolytes with Pentabasic (Fe,B, N,S, P)‐Doped Reduced Graphene Oxide

As alternatives to Pt‐based electrocatalysts, the development of nonprecious metal catalysts with high performance in the cathodic oxygen reduction reaction (ORR) is highly desirable for widespread use in fuel cells. Here we report a simple approach for preparing pentabasic (Fe, B, N, S, P)‐doped reduced graphene oxide (rGO) via a two‐step doping method of adding boric acid and ferric chloride to ternary (N, S, P)‐doped rGO (NSPG). Electrochemical investigation of the composites for the ORR revealed that simultaneously doping appropriate amounts of Fe and B into the NSPG produced a synergistic effect that endowed the prepared catalyst with both a positively shifted ORR half‐wave potential and high selectivity for the 4e^? reduction of O₂. The optimized Fe₂B‐NSPG catalyst approached a 4e^? process for the ORR with a half‐wave potential (E_1/2=0.90 V vs. RHE) even 30 mV higher than that of the commercial Pt/C catalyst in alkaline solution. Furthermore, relative to the Pt/C catalyst, the Fe₂B‐NSPG demonstrated superior stability and excellent tolerance of the methanol cross‐over effect. This simple method afforded pentabasic (Fe, B, N, S, P)‐doped rGO as a promising nonprecious metal catalyst used for alkaline fuel cells.     

Hyperporous‐Carbon‐Supported Nonprecious Metal Electrocatalysts for the Oxygen Reduction Reaction

Highly porous carbonaceous nonprecious metal catalysts for the oxygen reduction reaction are prepared by carbonization of low‐cost metalloporphyrin‐based hyper‐crosslinked polymers (MPH‐X). With high surface area (2768 m² g⁻¹), hierarchical porous structure, and high metal loading (9.97 wt %), the obtained hyperporous carbon MPH‐Fe/C catalyst exhibits high oxygen reduction reaction (ORR) activity with a half‐wave potential (0.816 V) that is comparable to the 0.819 V of commercial Pt/C. Stability tests reveal that MPH‐Fe/C also exhibits outstanding long‐term durability and methanol tolerance. Our findings may offer an alternative approach to produce nonprecious metal ORR catalysts on a large scale owing to the low‐cost MPH‐X precursors with diverse metal types.     

Biomass derived Fe-N/C catalyst for efficiently catalyzing oxygen reduction reaction in both alkaline and neutral pH conditions

Fe-N/C is a promising oxygen reduction reaction (ORR) catalyst to substitute the current widely used precious metal platinum. Cost-effectively fabricating the Fe-N/C material with high catalytic activity and getting in-depth insight into the responsible catalytic site are of great significance. In this work, we proposed to use biomass, tea leaves waste, as the precursor to prepare ORR catalyst. By adding 5% FeCl₃ (wt%) into tea precursor, the pyrolysis product (i.e., 5%Fe-N/C) exhibited an excellent four-electron ORR activity, whose onset potential was only 10 mV lower than that of commercial Pt/C. The limiting current density of 5%Fe-N/C (5.75 mA/cm²) was even higher than Pt/C (5.44 mA/cm²). Compared with other biomass or metal organic frameworks derived catalysts, 5%Fe-N/C showed similar ORR activity. Also, both the methanol tolerance and material stability performances of as-prepared 5%Fe-N/C catalyst were superior to that of Pt/C. X-ray adsorption fine structure characterization revealed that the FeN₄O₂ might be the possible catalytic site. An appropriate amount of iron chloride addition not only facilitated catalytic site formation, but also enhanced material conductivity and reaction kinetics. The results of this work may be useful for the Fe based transition metal ORR catalyst design and application.     

Effect of supports on activity and stability of Pt–Pd catalysts for oxygen reduction reaction in proton exchange membrane fuel cells

The platinum–palladium alloy (Pt–Pd) catalysts were prepared on various supports including Vulcan XC72, Hicon Black (HB), multiwalled carbon nanotubes (MWCNTs), and titanium dioxide (TiO₂) by a combined approach of impregnation and seeding using NaBH₄ reduction at low temperature. Their oxygen reduction reaction (ORR) activities in single proton exchange membrane fuel cell (PEMFC) under a H₂/O₂ environment and their stability in an acid electrolyte (0.5 M H₂SO₄) were tested and compared with the Vulcan XC72-supported Pt (Pt/C) catalysts. The presence of the Pd metal as well as different types of supports affected the ORR activity in H₂/O₂ environment and stability in the acid electrolyte. Overall, the HB-supported Pt–Pd (Pt–Pd/HB) catalysts provided the highest current density at 0.6 V under a H₂/O₂ environment, while the MWCNT-supported Pt–Pd (Pt–Pd/MWCNT) catalyst provided the best stability in an acid electrolyte.     

Selective hydrogenation of phenylacetylene on Pd/Al2O3: Effect of the addition of Pt and particle size

Phenylacetylene hydrogenation on Pd, Pt and Pd–Pt/Al₂O₃ catalysts has been studied. In all catalysts activity was found not to depend on particle size. However, selectivity to styrene was found to depend on Pd/Al₂O₃ catalysts. Carbon deposition in both metal and support explains such a behavior. Nevertheless, in small Pd particles a longer residence time of styrene may control the selectivity.     

A Nanoporous PdCo Alloy as a Highly Active Electrocatalyst for the Oxygen‐Reduction Reaction and Formic Acid Electrooxidation

A nanoporous (NP) PdCo alloy with uniform structure size and controllable bimetallic ratio was fabricated simply by one‐step mild dealloying of a PdCoAl precursor alloy. The as‐made alloy consists of a nanoscaled bicontinuous network skeleton with interconnected hollow channels that extend in all three dimensions. With a narrow ligament size distribution around 5 nm, the NP PdCo alloy exhibits much higher electrocatalytic activity towards the oxygen‐reduction reaction (ORR) with enhanced specific and mass activities relative to NP Pd and commercial Pt/C catalysts. A long‐term stability test demonstrated that NP PdCo has comparable catalytic durability with less loss of ORR activity and electrochemical surface area than Pt/C. The NP PdCo alloy also shows dramatically enhanced catalytic activity towards formic acid electrooxidation relative to NP Pd and Pd/C catalysts. The as‐made NP PdCo holds great application potential as a promising cathode as well as an anode electrocatalyst in fuel cells with the advantages of superior catalytic performance and easy preparation.     

部分氧化碳化硅提高钯催化氧还原反应性能

燃料电池具有能量转换效率高的优点,是能量转换与储存的高效器件之一.目前,燃料电池阴极氧还原反应(ORR)动力学缓慢,并且催化ORR大量使用铂碳(Pt/C)催化剂,由于Pt储量少,价格高,载体碳材料易发生碳蚀导致催化剂稳定性降低,限制了其进一步商业化应用.钯(Pd)与Pt为同族元素,具有相似的电子结构和化学性质,其储量是Pt的50倍,同时,Pd具有良好的抗甲醇毒性和抗一氧化碳毒性,因此,被视为燃料电池中阴极Pt催化剂的潜在替代品.但商用Pd/C催化剂的ORR活性较Pt/C差,因此,大量的研究工作集中在提高Pd基ORR催化剂的活性方面:将Pd与具有3d轨道的金属形成合金或将Pd负载到不同的载体上.通过选择合适的载体影响Pd的电子结构,从而提高催化剂活性和稳定性,是一种较简单的、有利于规模化生产Pd基ORR催化剂的方法.碳化硅(SiC)具有良好的电化学稳定性、热稳定性、机械强度和较强的供电子能力,可被用作ORR的金属催化剂载体.然而,由于金属与SiC作用较弱,需要制备特殊形貌的SiC或将SiC表面改性;通常,这些SiC基载体的制备过程复杂并且成本高.而在有氧条件下制备、保存或使用SiC时,其表面不可避免地被氧化,这种在温和条件下生成的表面具有含氧官能团的SiC,由于制备过程简便,可以大规模生产,且与金属有强的相互作用,是一种很有前景的ORR的Pd基催化剂载体.对于用于替代Pt基催化剂的负载型Pd基ORR催化剂的开发和大规模制造来说,对载体表面改性的深入了解是一个重要并且具有挑战性的课题.目前尚未发现关于SiC表面的含氧基团对ORR性能影响的报道.因此,详细考察SiC载体上含氧基团在ORR中的作用对于理解、设计和开发具有优异ORR性能的SiC负载催化剂至关重要.本文采用沉积沉淀法在表面部分氧化的碳化硅(O-SiC)均匀负载了平均直径为5.2 nm的Pd纳米颗粒.与20 wt%商业Pt/C相比,制备的2.5 wt%Pd/O-SiC催化剂显示出较好的ORR活性(半波电位正向移动10 mV),较好的稳定性(10 h后,电流密度损失3.5%vs.34.9%),和较高的抗甲醇毒性.结构表征及密度泛函理论(DFT)计算结果表明,与Pd/C相比,Pd/O-SiC具有优异的ORR性能主要是由于O-SiC载体对Pd纳米颗粒具有电子调控作用,使Pd带负电.富电子Pd增强了ORR关键中间体OOH的吸附,降低了反应的吉布斯自由能,从而提高了ORR活性.另外,O-SiC载体对Pd纳米颗粒具有大的结合能和较好的SiC稳定性,增强了Pd/O-SiC催化剂的抗甲醇毒性及稳定性.DFT计算结果表明,SiC表面部分氧化后,仍保持对Pd的较高结合能,同时大幅增强了催化剂对中间体的吸附,降低了ORR关键电化学步骤吉布斯自由能,从而提高了氧还原性能.因此,本工作明确了SiC表面氧化的作用,同时提供了一种简易大规模制备高效负载型铂基替代ORR催化剂的策略.     

Aqueous treatment of single-walled carbon nanotubes for preparation of Pt–Fe core–shell alloy using galvanic exchange reaction: Selective catalytic activity towards oxygen reduction over methanol oxidation

We have demonstrated a new, cost effective synthesis of single-walled carbon nanotube supported Pt–Fe core–shell alloy catalyst (Pt–Fe/SWNT) for the direct methanol fuel cell using galvanic exchange reaction. The Pt–Fe/SWNTs have shown much larger Pt active surface area (150 m²/g-Pt) than the commercial catalyst (54 m²/g-Pt). Furthermore, four-fold enhancement of catalytic activity of the Pt–Fe/SWNTs for oxygen reduction reaction (ORR) has been observed. This catalyst has also demonstrated its tolerance to methanol in ORR.