酚醛树脂/蒙脱土纳米复合材料的制备及固化反应动力学研究

利用自制的有机蒙脱土 ,采用浇模固化成型法制备酚醛树脂 /六次甲基四胺 /蒙脱土纳米复合材料 ,并用XRD观察有机蒙脱土分别在热塑性和热固性酚醛树脂中复合行为 .研究发现 ,由于两种树脂的固化反应机理不同 ,热固性酚醛树脂与蒙脱土复合 ,可得插层型纳米复合材料 ;而采用热塑性酚醛树脂进行固化 ,则得到部分剥离的纳米复合材料 .通过DSC进一步研究热塑性酚醛树脂 /蒙脱土复合体系的固化反应动力学 .运用Kissinger ,Flynn Wall Ozawa ,Crane方法求出活化能和反应级数等动力学参数 .结果发现 ,加入蒙脱土使固化反应活化能下降 ,反应级数减小 ,从而有利于固化工艺的实现 ,便于纳米复合材料实际应用 .     

Poly(styrene‐b‐tetrahydrofuran)/clay nanocomposites by mechanistic transformation

Synthesis of poly(styrene‐block‐tetrahydrofuran) (PSt‐b‐PTHF) block copolymer on the surfaces of intercalated and exfoliated silicate (clay) layers by mechanistic transformation was described. First, the polystyrene/montmorillonite (PSt/MMT) nanocomposite was synthesized by in situ atom transfer radical polymerization (ATRP) from initiator moieties immobilized within the silicate galleries of the clay particles. Transmission electron microscopy (TEM) analysis showed the existence of both intercalated and exfoliated structures in the nanocomposite. Then, the PSt‐b‐PTHF/MMT nanocomposite was prepared by mechanistic transformation from ATRP to cationic ring opening polymerization (CROP). The TGA thermogram of the PSt‐b‐PTHF/MMT nanocomposite has two decomposition stages corresponding to PTHF and PSt segments. All nanocomposites exhibit enhanced thermal stabilities compared with the virgin polymer segments. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2190–2197, 2009     

Multifunctional curing component for epoxidized novolac resin by grafting poly (amidoamine) on carbon nanotubes using a divergent method

Poly(amidoamine)‐grafted carbon nanotube (CNTD) was synthesized and used as a multi‐component curing agent for epoxidized novolac resin (ENR). This composite and curing agent can improve thermal stability of the resin due to its tubular graphitic core and also dendritic amino‐functionalities. The ENR was cured in the presence of different amounts of CNTD. Then, the thermal degradation temperature and also char content of the products were compared with the ethylenediamine‐cured ENR. Successful functionalization of oxidized carbon nanotubes with poly(amidoamine) was evaluated by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, X‐ray diffraction, and thermogravimetric analysis. According to the thermogravimetric analysis results, char content of ethylenediamine‐cured ENR is 44.7% which increased to 54.6%, 55.5%, and 56.9% by the addition of 3, 5, and 8 wt% of CNTD into the resin matrix. Also, addition of CNTD content increased thermal stability of the composites. The tubular structure of CNTD was observed by scanning and transmission electron microscopies.     

Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

Extraordinary mechanical behavior of exfoliated montmorillonite/polymer nanocomposite films cast from soap‐free emulsion polymerized latices

The exfoliated montmorillonite (MMT) nanoplatelets tended to re‐stack with each other after casting the MMT/poly(methylacrylate‐co‐methylmethacrylate) P(MA‐co‐MMA) latex solutions fabricated by soap‐free emulsion polymerization into films as revealed by X‐ray diffraction and transmission electron microscopy. As the content of MMT was increased from 0 to 20 wt %, the T_g measured by differential scanning calorimetry was slightly decreased from 19.2 to 17.2 °C, whereas that measured by dynamic mechanical analysis was increased from 22 to 32 °C, indicating that the local motion of polymer segments has been retarded by MMT nanoplatelets. Besides, the elongated elliptical voids appeared during stretching of 1 wt % MMT/P(MA‐co‐MMA) film to cracking also illustrated the pinning effect provided by the exfoliated MMT. As the content of MMT was increased more than 10 wt %, the mechanical behavior of MMT/P(MA‐co‐MMA) nanocomposite films was changed from ductile to brittle nature with significant increase of Young's modulus and tensile strength owing to the restacking of exfoliated MMT nanoplatelets. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1064–1069, 2010     

Isotactic Poly(propylene)/Monoalkylimidazolium‐Modified Montmorillonite Nanocomposites: Preparation by Intercalative Polymerization and Thermal Stability Study

Summary: Poly(propylene)/monoalkylimidazolium‐modified montmorillonite (PP/IMMT) nanocomposites were prepared by in situ intercalative polymerization of propylene with TiCl₄/MgCl₂/MMT catalyst. The PP synthesized possessed high isotacticity and molecular weight. Both wide‐angle X‐ray diffraction (XRD) and transmission electron microscopy (TEM) examinations evidenced the nanocomposite formation with exfoliated MMT homogeneously distributed in the PP matrix. A thermal stability study revealed that the nanocomposites possess good thermal stability.

X‐ray diffraction patterns of PP/IMMT (MMT = 2.2 wt.‐%) nanocomposite before and after processing.     

Polystyrene/MMT nanocomposites prepared by soap-free emulsion polymerization with high solids content

Polystyrene/montmorillonite (PSt/MMT) nanocomposite latexes have been synthesized by soap-free emulsion polymerization using MMT clay platelets as stabilizer. Small amounts of methacrylic acid were used as auxiliary monomer to promote clay adhesion to the surface of the particles. Overall solids content of the composite latexes in complete absence of coagulation of up to 30.7?wt% are reported under batch conditions. The 3?wt% MMT clay platelets were sufficient to maintain the colloidal stability and increasing MMT clay content resulted in the increase of particle diameter due to the improved viscosity of reaction medium. Transmission electron microscopy results demonstrate the existence of MMT platelets on the particle surface. X-ray diffraction spectroscopy (XRD) results show that an exfoliated structure of PSt/MMT nanocomposites was obtained in this study with the absence of d₀₀₁ diffraction peak of MMT in the XRD region.     

Curing characteristics of o-cresol novolac epoxy resin modified by bismaleimide

Curing characteristics of o-cresol novolac epoxy resin modified by 4,4-diaminodiphenylmethane bismaleimide (DDM-BMI) using FTIR were investigated and the glass transition temperature was measured. With the addition of DDM as hardener, the relative curing reaction conversion of DDM-BMI increased with equivalent weight ratio [R₁ = (equiv wt summation of epoxy and DDM-BMI)/equiv wt of DDM] and weight ratio of epoxy and DDM-BMI (R₂ = wt of epoxy resin/wt of DDM-BMI). Using phenol novolac resin (PN) as hardener, the curing reaction conversion of DDM-BMI was hardly changed, but the variation of that in the epoxy resin was observed with R₂ change. © 1996 John Wiley & Sons, Inc.     

Effects of organic modifications of clay on the ultraviolet‐curing behavior and structure of a polyester‐acrylate/clay nanocomposite system

A pristine clay (Na⁺‐montmorillonite (MMT) and three different organoclays (20A‐MMT, vinylbenzyl dimethyldodecyl ammonium (VDA)‐MMT, and siloxane diamine ammonium (SDA)‐MMT) that originated from the pristine clay were used to prepare polyester‐acrylate (PEA)/clay nanocomposites by in situ ultraviolet (UV)‐curing. Except for the commercial organoclay (20A‐MMT), VDA‐MMT, and SDA‐MMT were prepared in this study by ion exchange method. The effects of organic modifications of the pristine clay on the UV‐curing behavior and structure of the nanocomposite system were investigated. The organic modifications of the clay affected considerably the UV‐curing behavior and structure of the nanocomposite system. Copyright © 2008 John Wiley & Sons, Ltd.     

Grafting of polymer matrix to exfoliated montmorillonite nanoplatelets in nanocomposite film cast from soap‐free emulsion polymerized latex and its fortified mechanical properties

Poly(methyl acrylate‐co‐methyl methacrylate) [P(MA‐co‐MMA)] nanocomposite film containing 1 wt % of montmorillonite (MMT) exhibited unusual higher ductility, higher strain recovery ratio after creep, and higher modulus and strength compared to neat P(MA‐co‐MMA) as they were cast from their individual latices fabricated by soap‐free emulsion polymerization. The fortified mechanical properties were attributed to the MgO components of exfoliated MMT nanoplatelets being grafted by P(MA‐co‐MMA) chains as verified by FTIR and XPS spectroscopies, which to the best of our knowledge is the first time in the literature providing the direct evidence for the polymer chains grafting onto the exfoliated MMT. TEM investigation of the stretched nanocomposite film revealed that the microcracks in the nanocomposite film appeared mainly in the bulk region of polymer matrix, implying that the interfacial strength between P(MA‐co‐MMA) and its grafted MMT nanoplatelets was higher than the cohesion strength of P(MA‐co‐MMA). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5891–5897, 2009     

Kinetics studies on the accelerated curing of liquid crystalline epoxy resin/multiwalled carbon nanotube nanocomposites

A new class of nanocomposite has been fabricated from liquid crystalline (LC) epoxy resin of 4,4′‐bis(2,3‐epoxypropoxy) biphenyl (BP), 4,4′‐diamino‐diphenyl sulfone (DDS), and multiwalled carbon nanotubes (CNTs). The surface of the CNTs was functionalized by LC epoxy resin (ef‐CNT). The ef‐CNT can be blended well with the BP that is further cured with an equivalent of DDS to form nanocomposite. We have studied the curing kinetics of this nanocomposite using isothermal and nonisothermal differential scanning calorimetry (DSC). The dependence of the conversion on time can fit into the autocatalytic model before the vitrification, and then it becomes diffusion control process. The reaction rate increases and the activation energy decreases with increasing concentration of the ef‐CNT. At 10 wt % of ef‐CNT, the activation energy of nanocomposite curing is lowered by about 20% when compared with the neat BP/DDS resin. If the ef‐CNT was replaced by thermal‐insulating TiO₂ nanorods on the same weight basis, the decrease of activation energy was not observed. The result indicates the accelerating effect on the nanocomposite was raised from the high‐thermal conductivity of CNT and aligned LC epoxy resin. However, at ef‐CNT concentration higher than 2 wt %, the accelerating effect of ef‐CNTs also antedates the vitrification and turns the reaction to diffusion control driven. As the molecular motions are limited, the degree of cure is lowered. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Morphology and permeability of exfoliated PVAc‐MMT nanocomposite films cast from soap‐free emulsion‐polymerized latices

In this study, we exclusively found that the exfoliated poly(vinyl acetate)‐montmorillonite (PVAc‐MMT) nanocomposite latices could be straightforwardly fabricated by soap‐free emulsion polymerization and cast into a film. The as‐fabricated films were transparent with the exfoliated MMT nanoplatelets in flat form uniformly dispersed in the PVAc matrix. Certain bonding of PVAc matrix to the exfoliated MMT nanoplatlets refrained it from removal by acetone in Soxhlet extraction. Exfoliated MMT nanoplatlets (10 wt %) in the film was able to reduce the water vapor permeability coefficient to only 9% that of the neat PVAc. According to the generalized Nielsen's permeability model for the composites containing impermeable fillers in sheet form, the average aspect ratio of exfoliated MMT platelets was calculated as 327, similar to those directly estimated by atomic force microscopy and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5583–5589, 2007     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

环氧树脂/桐油酸酐/蒙脱土纳米复合材料固化动力学

环氧树脂/桐油酸酐/蒙脱土纳米复合材料固化动力学;固化反应;DSC     

Studies on the synthesis and curing of epoxidized novolac vinyl ester resin from renewable resource material

Cardanol-based epoxidized novolac vinyl ester resin (CNEVER) was synthesized by reacting cardanol-based epoxidized novolac (CNE) resin and methacrylic acid (MA) (CNE:MA molar ratio 1:0.9) in presence of triphenylphosphine as catalyst at 90 °C. The CNE resin was prepared by the reaction of cardanol-based novolac-type phenolic (CFN) resin and epichlorohydrin, in basic medium, at 120 °C. The CFN resin was synthesized by reacting cardanol (C) and formaldehyde (F) (C/F ratio = 1:0.7) with p-toluene sulphonic acid (PTSA) as catalyst (0.5 wt.%) at 120 °C for 7 h. The resin products were analyzed by Fourier-transform infra-red (FTIR) and nuclear magnetic resonance (NMR) spectroscopic analysis. The number-average molecular weight of the prepared CNEVER was found to be 859 gmol⁻¹ as determined by gel permeation chromatographic (GPC) analysis. The resin was cured by using the mixture of resin, benzoyl peroxide, and styrene at 120 °C. The CNEVER resin was found to be cured in 60 min at 120 °C. Differential scanning calorimetric (DSC) technique was used to investigate the curing behaviour. Single step mass loss in dynamic thermogravimetric (TG) trace of CNEVER was observed. Thermal stability of the vinyl ester sample containing 40 wt.% styrene was the highest amongst all other prepared systems.     

4,4'-二氨基二苯醚二苯酮固化环氧树脂/粘土纳米复合材料的研究

采用离子交换法, 用十六烷基三甲基溴化铵处理钙基蒙脱土(MMT), 使蒙脱土的层间距由1.49 nm扩大到2.21 nm, 制备了环氧树脂/ BADK/MMT纳米复合材料, 并用XRD等手段研究了有机蒙脱土在环氧树脂中的插层及剥离行为. 研究结果表明, 蒙脱土含量及环氧树脂与有机土的混合温度和时间均对固化后复合材料的剥离产生影响, 只有在特定条件下才能得到剥离型纳米复合材料.     

Minute amounts of organically modified montmorillonite improve the properties of polyisobutylene‐based polyurethanes

We discovered that polyisobutylene (PIB)‐based polyurethanes (PIB‐PUs) containing minute amounts (0.5%) of chemically bound organically modified montmorillonite (OmMMT) surprisingly produce films exhibiting improved properties. The OmMMT was prepared by reacting sodium montmorillonite (Na⁺MMT^?) with quaternary ammonium salts of a tertiary amine carrying a ? NH₂ functionality. The positively charged quaternary amine group becomes electrostatically attached to negatively charged MMT layers and defoliates it, whereas the free ? NH₂ group reacts with diisocyanates and acts as an additional chain extender. Thus, when OmMMT is added to a mixture of ingredients assembled for the synthesis of PIB‐PUs, this modified clay becomes an integral part of the PU. Specifically, we found that the integration of 0.5% OmMMT to PIB‐based PUs produces films with significantly enhanced tensile strength, elongation, toughness, creep, and stress relaxation relative to that of PIB‐PUs. The findings were discussed and explained in terms of a proposed morphology for the nanocomposite. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4076–4087     

Enhanced peroxidase‐like activity of MMT‐supported cuprous oxide nanocomposites toward rapid colorimetric estimation of H2O2

Nanocomposites based on Cu₂O and Ca‐montmorillonite (Ca⁺‐MMT) with different composition were successfully prepared via a simple hydrothermal method. The as‐prepared Cu₂O‐MMT nanocomposites can rapidly catalytically oxidize the colorless chromogenic substrate, 3,3′,5,5′‐tetramethylbenzydine (TMB) into blue oxTMB with the aid of the H₂O₂ only in 30 s, which were observed by the naked eye. The reaction catalyzed by the Cu₂O‐MMT nanocomposites followed the Michaelis–Menten kinetics. Compared to the MMT or Cu₂O alone, Cu₂O‐MMT with different mass ratio exhibited an enhanced peroxidase‐like activity. The fabricated H₂O₂ sensor exhibited a good response to H₂O₂ with a linear detection range from 3 to 80 μM as well as a detection limit of 2.395 μM. Taking the advantages of the Cu₂O‐MMT nanocomposites, including outstanding peroxidase‐like activity and high sensitivity for colorimetric detection of H₂O₂, a colorimetric sensor based on the Cu₂O‐MMT nanocomposites was designed and used to rapidly detect H₂O₂ in a short time.     

Study on the preparation and the self‐assembly of poly(propyleneimine)–poly(styrene) nanoparticles

Using 2‐chloropropionamide derivative of poly(propyleneimine) dendrimer DAB‐dendr‐(NH₂)₃₂ (DAB‐32‐Cl) as the macroinitiator, atom transfer radical polymerization of styrene was successfully carried out in DMF medium. The monodisperse poly(propyleneimine)–polystyrene (dendrimer–PSt) particles with diameters smaller than 100 nm could be prepared. The morphology, size, and size distribution of the dendrimer–PSt particles were characterized by transmission electron microscopy (TEM) and photon correlation spectroscopy (PCS). The effects of reaction temperature, the ratio of St/macroinitiator, and reaction time on the size, and size distribution of the dendrimer–PSt nanoparticles were investigated. In a selective solvent (DMF/H₂O), polymers can self‐assemble into different aggregate configurations such as regular microsphere and wire‐like thread. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2658–2666, 2008     

Crosslinkable interpolymer complexes of novolac resin and poly(ethylene oxide)

Crosslinkable interpolymer complexes of novolac resin and poly(ethylene oxide) (PEO) were prepared by mutual mixing ethanol solutions of novolac and PEO. Fourier transform infrared (FTIR) studies revealed that the driving force for the formation of novolac/PEO complex is hydrogen bonding interaction between the hydroxyl groups of novolac and the ether oxygens of PEO. The morphology and thermal properties of the complexes before and after curing were investigated by optical microscopy and differential scanning calorimetry (DSC). It was found that the uncured novolac/PEO complexes had a single composition-dependent glass transition temperature (T_g). The curing with 15 wt % hexamine (HMTA) (relative to novolac content) resulted in disappearing of T_g behaviour for both the neat novolac and the novolac-rich complexes, owing to less mobility of the novolac chain segments. The melting temperature (T_m) and crystallization rate of the HMTA-cured novolac/PEO complexes decreased with increasing novolac content, and no T_m was observed for the cured complexes with PEO content less than 50%. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36 : 401–411, 1998