The influence of Ti plasma etching pre-treatment on mechanical properties of DLC film on cemented carbide

The pre-treatment of substrate surface had been a key part of DLC film preparation to improve mechanical and tribological properties. Ti plasma etching pre-treatment was investigated in this paper as a new effective surface pre-treatment method to substitute transition layer. This pre-treatment used high-energy Ti plasma to impact substrate surface. Ti plasma etched the substrate to a depth of 407 nm and increased the roughness from 1.36 to 40.39 nm. A trace layer of substrate, together with cobalt, oxides, and other impurities, was removed. Ti plasma broke some top WC crystals and combined with the free carbon ions separating from the substrate. A DLC film was deposited on the etched surface. Compared with DLC films deposited on the untreated substrate and Ti transition layer, the DLC film on the Ti plasma etched substrate had best adhesion strength of 34.14 N. The three DLC films had the same sp³ bonding carbon content, but Ti plasma etching treatment could promote the formation of sp³ bonds on the interface of substrate and DLC film. This DLC film had low friction coefficient of 0.12 and low wear rate of 5.11 × 10⁻⁷ mm³/m·N. In summary, Ti plasma etching pre-treatment could significantly improve the adhesion of DLC film and keep its excellent tribological properties.     

The process of immobilizing enzyme of glucose sensor based on diamond film

Considering the poor adhesion of electrode to substrate, diamond film as a new kind of substrate material was used to fabricate a glucose sensor. Particularly, the immobilizing enzyme was investigated in detail. SEM and XPS were chosen to identify whether organic functional groups were grafted to electrode surface or not. The response characteristics of a diamond film glucose sensor show that this glucose sensor has good properties in the linear range 0.5–11.4 mM l^-1, sensitivity 4.0 nA mM^-1 mm^-2 and peak reaction speed 2.5 μA. The glucose sensor based on diamond film was a novel microchip glucose sensor with good potential.     

Interlayer dielectrics based on copolyimides containing non-coplanar alicyclic-units for multilevel high-speed electronics

A series of copolyimides (CPIs) containing non-coplanar alicyclic units combined with fluorinated or rigid aromatic monomer segments is synthesized. The solid film samples display an elevated heat resistance as their degradation started at temperatures around 415 °C. Introduction into CPI backbone of bicyclic units, aromatic/aliphatic rings, angular bonds and/or low polarizable groups, determine the variation of the dielectric constant in the range 2.44–3.04 at 100 Hz. When using these CPIs as interlayer dielectrics (ILDs), it is revealed that resistance-capacitance delay is minimized (~10⁻¹¹ s) determining faster response of the device. Atomic force microscopy scans of CPI samples show distinct macromolecular architectures, all containing nanopores with features depending on the chemical structure. Interfacial adhesion of investigated ILDs with copper wiring is highest for the samples lacking fluorine groups.     

Enhanced directional thermal conductivity of polylactic acid/polybutylene adipate terephthalate ternary composite filled with oriented and surface treated boron nitride

A combination of solution casting and melt extrusion technique was used to fabricate Boron nitride (BN)-filled Polylactic acid (PLA)/polybutylene adipate terephthalate (PBAT) blend composites. The BN particles were surface treated with a silane coupling agent and functionalization was confirmed via spectroscopic analysis. Field emission scanning electron microscopy confirmed that the BN surface treatment improved the particle adhesion with the polymer matrices and acted as a compatibilizer for the polymers. Moreover, changes in the particle orientation in the blend composite yielded improved thermal conductivity in different directions. The inclusion of the treated BN particles enhanced the in-plane (~1.1 W m⁻¹K⁻¹) and through-plane (~0.8 W m⁻¹K⁻¹) thermal conductivity of the composites as compared to the neat PLA. In addition, the storage modulus of the composite become more than 3 GPa that is twice that of the PLA/PBAT blend with a reasonable tensile property. In general, compared with the PLA/PBAT blend, the blend composites exhibited superior thermal and mechanical properties.     

Thermodynamic properties of liquid Au-Cu-Sn alloys determined from electromotive force measurements

A thermally conductive linear low-density polyethylene (LLDPE) composite with aluminum nitride (AlN) as filler was prepared in a heat press molding. Differential scanning calorimeter results indicated that the AlN filler decreases the degree of crystallinity of LLDPE, and has no obvious influence on the melting temperature of LLDPE. Experimental results demonstrated that the LLDPE composites display a high thermal conductivity of 1.25 W/m K and improved thermal stability at 70 wt% AlN content as compared to pure LLDPE. The dielectric constant and dissipation factor increased with AlN content, however, they still remained at relatively low levels, i.e., <5 in wider frequency range from 10 to 10⁶ Hz. The surface treatment of AlN particles had a beneficial effect on improving the thermal conductivity and dielectric constant, whereas, the dissipation factor was less affected. Additionally, the obtained AlN/LLDPE composites have possessed rather low dielectric constant and high electrical insulation, which is suitable for substrate and packaging materials.     

Parametric simulation of the back-surface field effect in the silicon solar cell

Recombination of minority carriers in the solar cell is a major contributing factor in the loss of quantum efficiency and cell power. While the surface recombination is dealt with by depositing a passivation layer of SiO₂ or SiN_x, the bulk recombination is minimized by use of nearly defect-free monocrystalline substrate. In addition, the back-surface field (BSF) effect has been very useful in aiding the separation of free electrons and holes in the bulk. In this study, the key BSF parameters and their effect on the performance of a typical p-type front-lit Si solar cell are investigated by use of Medici, a 2-dimensional device simulator. Of the parameters, the doping concentration of the BSF layer is found to be most significant. That is, for a p-type substrate of 1 × 10¹⁴ cm⁻³ acceptor concentration, the optimum doping concentration of the BSF layer is 1 × 10¹⁸ cm⁻³ or more, and the maximum cell power can be increased by 24%, i.e., 25.4 mW cm⁻² vs. 20.5 mW cm⁻², by using a BSF layer with optimum doping. With regards to the BSF layer thickness, the impact is less. That is, the maximum cell power is about 11% higher at 100 μm than at 5 μm, which translates to an increase of 1.2% μm⁻¹. In practice, therefore, it would be better to rely on the control of the doping concentration than the thickness in maximizing the BSF effect in real Si solar cells.     

Effect of 120 MeV Au9+ ion irradiation on the structure and surface morphology of ZnO/NiO heterojunction

ZnO/NiO thin films, each of thickness 100 nm, were deposited on Si(100) substrate by pulsed laser deposition method. The resulting heterojunction, ZnO/NiO/Si, was irradiated by 120 MeV Au⁹⁺ ions and characterized by grazing incidence X‐ray diffraction (GIXRD), Raman spectroscopy, and atomic force microscopy (AFM). The GIXRD confirmed the presence of both NiO and ZnO in the samples. Ion irradiation induced suppression of crystalline nature, and the recrystallization of the same occurred at the fluence of 1 × 10¹³ ions cm⁻². The occurrence of most intense band at 302 cm⁻¹ in Raman spectra corresponds to the symmetric stretching vibration of ZnO. The linear shift of stretching mode of ZnO with ion fluence could be associated with the effect of compressive stress in the material. AFM analysis of the films indicated that the rms roughness increased when the film is irradiated at a fluence of 1 × 10¹² ions cm⁻². Beyond this fluence, the value of roughness decreased up to fluence of 1 × 10¹³ ions cm⁻² and increased thereafter. To see the effect of the stress of buffer layer on the surface layer, we calculated the stress for NiO layer with ion fluence form the lattice parameter. Comparing the stress of buffer layer with roughness of surface layer at the given fluence, we can say that the compressive stress in the buffer layer could possibly control the roughness of the surface layer.     

Electrochemical deposition of uranium dioxide coatings on alloy 600: effect of annealing on Ni and Cu interlayer mixing

3.5–4.75 mg cm⁻² thick UO₂ coatings were electrodeposited using alkaline uranyl nitrate-ammonium oxalate bath on alloy 600 onto which nickel and copper interlayers were previously electrochemically formed. Micro laser Raman spectroscopy of annealed coating confirmed the formation of UO₂ by showing a peak at 447 cm⁻¹. Scanning electron microscopy showed uniform morphology with an average grain size of 1 µm. Glow discharge optical emission spectroscopy revealed no significant diffusion of nickel and copper into UO₂ due to annealing. Rutherford backscattering spectroscopy showed increased thickness of annealed coating. Scratch adhesion test indicated improved cohesive and adhesive strength of coating after annealing.

     

Effect of polydopamine on quaternized poly(ether ether ketone) for antibiofouling anion exchange membrane in microbial fuel cell

Biofouling of anion exchange membranes is a matter of concern in microbial fuel cell. In the present study, we have attempted to improve the antibiofouling potential of anion exchange membrane by using quaternized poly(ether ether ketone) (QPEEK) with surface modification by polydopamine. It is well known that the antiadhesion test tops the list in measuring the antibiofouling potential of the membrane and hence studied. In addition, the effect of dopamine concentration on membrane hydrophilicity and surface roughness was also discussed. From the data, it was clear that power density in all microbial fuel cells showed the highest in the sixth batch and thereafter declined, although at a varying rate. As predicted, QPEEK‐1.0 registered the least. The power density suffered a loss of 918 to 897 mW m⁻² in the case of QPEEK‐1.0, which is the minimum and the same for QPEEK; QPEEK‐0.5 and AMI‐7001 were 918 to 869 mW m⁻², 917 to 885 mW m⁻², and 578 to 537 mW m⁻², respectively. A least value of protein content was obtained for QPEEK‐1.0 (0.21 ± 0.05 g cm⁻²), and the same for QPEEK‐0.5, QPEEK, and AMI 7001 were found to be 0.37 ± 0.05 g cm⁻², 0.78 ± 0.09 g cm⁻², and 1.4 ± 0.11 g cm⁻², respectively. In comparison, the antibiofouling potential of modified membranes was found to be higher than that of unmodified QPEEK and commercially available AMI 7001. The internal resistance values also confirmed that modification with PDA prevents bacteria adhesion leading to high antibiofouling potential.     

Fire hazard and heat of combustion of sunflower seed hull pellets

This study is concerned with the investigation of the impact of heat flux on the fire hazard and the effective heat of combustion of sunflower seed hull pellets. Pellets produced by pressing common sunflower seed hulls (Helianthus annuus L.) were investigated. The samples were dried on water content of 0 mass% at a temperature of 103 ± 2 °C. The fire hazard and the heat of combustion have been determined via the cone calorimeter and by the testing procedure per ISO 5660-1:2015 at three heat fluxes (25, 35 and 50 kW m⁻²). The peak heat release rate increases with the increasing of the heat flux from 446 (at a heat flux of 25 kW m⁻²) to 601 kW m⁻² (at a heat flux of 50 kW m⁻²). The carbon monoxide yield lies in the interval from 82.50 (at a heat flux of 25 kW m⁻²) to 154.15 g kg⁻¹ (at a heat flux of 50 kW m⁻²). The effective heat of combustion decreases with the increasing of the heat flux from 15.84 (at a heat flux of 25 kW m⁻²) to 14.58 MJ kg⁻¹ (at a heat flux of 50 kW m⁻²).

     

Substrate temperature influenced ZrO2 films for MOS devices

The effect of substrate temperature on the direct current magnetron-sputtered zirconium oxide (ZrO₂) dielectric films was investigated. Stoichiometric of the ZrO₂ thin films was obtained at an oxygen partial pressure of 4.0 × 10⁻² Pa. X-ray diffraction studies revealed that the crystallite size in the layer was increased from 4.8 to 16.1 nm with increase of substrate temperature from 303 to 673 K. Metal-oxide-semiconductor devices were fabricated on ZrO₂/Si stacks with Al gate electrode. The dielectric properties of ZrO₂ layer and interface quality at ZrO₂/Si were significantly influenced by the substrate temperature. The dielectric constant increased from 15 to 25, and the leakage current density decreased from 0.12 × 10⁻⁷ to 0.64 × 10⁻⁹ A cm⁻² with the increase of substrate temperature from 303 to 673 K.     

Co-extrusion of multilayer poly(m-xylylene adipimide) nanocomposite films for high oxygen barrier packaging applications

Multilayer packaging films incorporating a montmorillonite layered silicate (MLS)/poly(m-xylylene adipimide) (MXD6) nanocomposite as the oxygen barrier layer and low-density polyethylene (LDPE) as the moisture resistant layer were produced through the co-extrusion process at the laboratory and pilot scale level. Extrusion screw speeds were varied from 30 to 130 rpm in order to produce samples with varying layer thicknesses. The multilayer film structure was scaled up from the laboratory scale to the pilot-level scale based on oxygen transmission data obtained from the laboratory-scale process parameters. Laboratory-scale film results indicated that the film which demonstrated an optimal oxygen transmission rate (OTR) of 0.3 cm³/(m² day) at 60%RH and water vapor transmission rate (WvTR) of 1.4 g/(m² day) at 90%RH had a structure that contained a core barrier film layer of nanocomposite MXD6 that makes up roughly 34% of the total film thickness, with the remainder of the film material consisting of maleic anhydride grafted polyolefin tie layers and LDPE skin layers. The OTR of the films changed as the relative humidity of the test environment was varied from 0 to 90%. However, for the pilot-scale trial it was necessary to reduce the target thickness of the core nylon barrier layer to 22% due to layer-to-layer melt flow instabilities that occurred during processing. The barrier properties of the multi-layer co-extruded films were highly dependant on overall film thickness. The highest performing oxygen barrier pilot-scale film had an OTR of 0.3 cm³/(m² day) (60%RH) and a WvTR of 2.4 g/(m² day) (90%RH) with a core nylon layer of 1.5 mil and a total thickness of 7.7 mil. Correlation of the layer thicknesses to the barrier and mechanical properties of the pilot-scale multilayer films indicated that an increased nanocomposite core layer thickness improved the oxygen barrier performance and decreased film elongation while improving the tear resistance of the films.     

A microfluidic flow-through electrochemical reactor for wastewater treatment: A proof-of-concept

In this work, a microfluidic flow-through electrochemical reactor for wastewater treatment is presented which simultaneously minimizes ohmic drop and mass transfer limitations, two of the most important bottlenecks in electrochemical wastewater treatment. A proof-of-concept comparison versus a state-of-the-art flow-by commercial reactor revealed that the proposed reactor greatly outperforms the commercial system. The novel system requires only 2.4 Ah dm^− 3 (vs. 11.4 Ah dm^− 3) and 12.5 kWh m^− 3 (vs. 75.0 kWh m^− 3) to completely mineralize 100 mg dm^− 3 of clopyralid spiked in a low-conductive (1 mS cm^− 1) matrix with both systems using diamond anodes. The microfluidic flow-through configuration represents a promising approach to the development of cost-effective electrochemical technologies for wastewater treatment.     

Effect of post-deposition annealing temperature on RF-sputtered HfO2 thin film for advanced CMOS technology

Structural and electrical properties of HfO₂ gate-dielectric metal-oxide-semiconductor (MOS) capacitors deposited by sputtering are investigated. The HfO₂ high-k thin films have been deposited on p-type <100> silicon wafer using RF-Magnetron sputtering technique. The Ellipsometric, FTIR and AFM characterizations have been done. The thickness of the as deposited film is measured to be 35.38 nm. Post deposition annealing in N₂ ambient is carried out at 350, 550, 750 °C. The chemical bonding and surface morphology of the film is verified using FTIR and AFM respectively. The structural characterization confirmed that the thin film was free of physical defects and root mean square surface roughness decreased as the annealing temperature increased. The smooth surface HfO₂ thin films were used for Al/HfO₂/p-Si MOS structures fabrication. The fabricated Al/HfO₂/p-Si structure had been used for extracting electrical properties such as dielectric constant, EOT, interface trap density and leakage current density through capacitance voltage and current voltage measurements. The interface state density extracted from the G–V measurement using Hill Coleman method. Sample annealed at 750 °C showed the lowest interface trap density (3.48 × 10¹¹ eV⁻¹ cm⁻²), effective oxide charge (1.33 × 10¹² cm⁻²) and low leakage current density (3.39 × 10⁻⁹ A cm⁻²) at 1.5 V.     

Electrodes of synthetic diamond: The effects of Ti substrate pretreatment on the electrode properties

The electrode properties of boron-doped diamond thin films grown on Ti substrates by a hot-filament chemical vapor deposition technique are evaluated. The Ti substrate surface modifying conditions are devised, involving the surface roughening, annealing, and etching, which effectively improve the diamond electrode properties. The preetching of the Ti substrate produces the titanium hydride layer that can affect the boron-doped diamond film growth significantly. The substrate roughened surface obviously improved the diamond film adhesion and reduced the inner stress. The electrodes reveal minimal background current and better stability. A wider potential window, up to 3 V, is observed for the boron-doped diamond on the etched/annealed samples. The electrochemical activity of the electrodes in the Fe(CN) ₆ ^3-/4- redox system somewhat increases with increasing surface roughness. The apparent increase in the reversibility of the reaction may be explained by the decrease in the true current density. Suitability of the Ti-based boron-doped diamond electrodes for electroanalytical applications is exemplified by sensing the trace metal ions, such as Hg²⁺ and Pb²⁺.__________From Elektrokhimiya, Vol. 41, No. 4, 2005, pp. 387–396.Original English Text Copyright © 2005 by Pleskov, Evstefeeva, Krotova, Lim, Chu, Ralchenko, Vlasov, Kononenko, Varnin, Teremetskaya, Shi.This article was submitted by the authors in English.     

The effect of polyvinyl alcohol (PVA) on the optical,electrical and solid state properties of copper zinc tin sulfide (CZTS) deposited by sensitive spray pyrolysis (SSP)

Recently, the use of CZTS as the basis for other generation of low cost thin films solar cells has stimulated further researches. Its excellent p-type absorber nature, relatively high absorption coefficient and ideal energy band-gap of 1.5eV motivated these efforts. Additionally, CZTS consist of earth-abundant, cheap and non-toxic elements with very low manufacturing cost. Initially, copper indium gallium selenide (CIGS) solar cell device emerged but suffered limitations in further development because of rare indium and gallium in the device structure therefore, CZTS is recently preferred as an alternative to CIGS commercial solar cell absorber layer. In this work, solution mixture of CZTS and PVA was deposited on a substrate at temperature of 150 °C. Sensitive spray pyrolysis was used to grow the thin films where calculated amount of the precursor mixture was allowed to fall and be deposited on a heated substrate to form CZTS/PVA thin films. Subsequently, the thin film samples were annealed at a temperature of 200^oCfor 1 h to achieving pure crystalline thin film formation. SEM, XRD analysis, Optical, Solid State properties and Raman analysis were studied. The XRD analysis showed that the thin films fell into the pure kesterite structure of CZTS. Results show that produced thin films exhibited higher absorption coefficient and optical conductivity than pure CZTS, 10⁶ m^?1 and 10¹⁴(S^?1) against 10⁴cm^?1 and 10¹²(S^?1) respectively. The band-gap is between 1.53eV and 1.73eV. Using a PVA concentration of 0.05 M yielded highest absorbance and optical conductivity with lowest real dielectric constant and transmittance. These improved optical, electrical and solid state properties suitably qualify these thin films as absorber layer material for solar cell applications.     

Testing of polybutylene succinate based films for poultry meat packaging

Overall evaluation of the newly developed materials based on polybutylene succinate (PBS) and polybutylene succinate-co-adipate (PBSA) derived from renewable resources was carried out. This study was focused on the practical examination of two selected double layer materials - i) PBSA/(90% PBS + 10% PBSA) and ii) PBSA/(80% PBS + 10% PBSA + 10% talc), which were applied for vacuum packaging of raw chicken and turkey meat and smoked turkey meat. Physical, chemical and mechanical properties of these materials were compared with commonly used packaging material based on polyamide/polyethylene (PA/PE). Functional parameters of packaging materials such as the film thickness, water vapour transmission rate, oxygen permeability, tensile strength, transmittance and overall migration were tested. Various values of water vapour transmission rate for PA/PE, i) PBSA and ii) PBSA 2.1, 20.9 and 21.0 g·m^−2·d⁻¹; oxygen permeability 74.7, 115.4 and 85.1 ml (STP)·m⁻²·d⁻¹·0.1 MPa⁻¹ (all at 23 °C, 75% relative humidity) and transmittance 82.6, 15.7 and 6.9% were found, respectively. For the packaged meats only minor changes of pH, water activity, microbiological quality, colour and profiles of volatile compounds during the storage throughout their shelf life were found. Results of all experiments confirm that even if the physical, chemical and mechanical properties of commonly used PA/PE and new PBS packaging materials are not the same, there is no significant limitation in the practical application of PBS based films for raw and smoked poultry meats.     

Monitoring of the <Superscript>14</Superscript>C concentration in the stack air of the nuclear power plant VVER Jaslovske Bohunice

¹⁴C releases in the stack air of the NPPs V1 and V2, Jaslovske Bohunice was determined during the year 2004–2010. Radioactivity concentration of ¹⁴C in the stack air was determined in the forms of inorganic ¹⁴CO₂ and ¹⁴C _n H _m . The annual average activity concentration in the stacks air samples varies between 12 and 121 Bq m⁻³. NPP V1, starting with 45 Bq m⁻³ in 2005 is decreasing due to the shutting down of the reactors (the first reactor was shut down in December 2006 and the second reactor in December 2008). The average value of radioactivity concentration for power unit V2 was 32 Bq m⁻³ in 2004 and reached the value of 102 Bq m⁻³ in the first-quarter of the 2010. The average normalized yearly discharge rates were between 0.39 and 0.64 TBq GW_e⁻¹ year⁻¹ (2005–2008), NPP V1 and 0.19–0.61 TBq GW_e⁻¹ year⁻¹ (2004–first-quarter 2010) for NPP V2, Jaslovske Bohunice. Most of the discharged ¹⁴C is in a hydrocarbon form, (95% for Jaslovske Bohunice NPP V2), but the CO₂ fraction may reach 37% in the air stack for Jaslovske Bohunice V1.     

Polysulfone — sulfonated poly(ether ether) ketone blend membranes: systematic synthesis and characterisation

The effect of sulfonated poly(ether ether ketone) (SPEEK) in membrane formation and separation properties has been investigated in polysulfone(PSU)/SPEEK/N-methyl-2-pyrrolidinone (NMP) systems. Charged ultrafiltration/nanofiltration membranes were obtained reliably in the range of 0.5–5 wt.% SPEEK in the polymer blend. All PSU/SPEEK blend membranes had substantially higher water flux, salt rejection, porosity and greatly reduced particle adhesion compared to the PSU base membrane. Further, all of these properties varied systematically with variation of SPEEK content. Reproducibility and stability of the membrane properties was excellent. Pore sizes determined from dextran retention data and AFM measurements showed reasonable agreement. Membranes with 5 wt.% SPEEK demonstrated excellent overall properties. Such membranes had very high permeability, 22.6±1.6×10⁻¹¹ m³ s⁻¹ N⁻¹, 0.999 fractional rejection of 4000 Da dextran, 0.65 rejection of 0.001 M NaCl, and only 0.75 mN m⁻¹ adhesion of a 4 μm silica particle. Such membranes are very promising for scale-up of production and testing on real process streams.     

Improved performance of anode with iron/sulfur-modified graphite in microbial fuel cell

The paper reports the operation of a new-design microbial fuel cell using compost leachate as a substrate, oxygen/electrodeposited MnO_x cathode and a new-anode concept with graphite modified by an iron/sulfur solid chemical catalyst which almost eliminates the starting delay time and gives very high current and power densities, I ~ 25 A m^− 3 at P_max ~ 12 W m^− 3 or I ~ 3.8 A m^− 2 at P_max ~ 1.8 W m^− 2.