Advances in ultrasonic production units for enhanced oil recovery in China

With the development of oil recovery technology, ultrasonic technology has been involved in oil production and oilfield development. The mechanism of ultrasonic wave plugging in near well is different from the conventional oil recovery technology. Ultrasonic oil production technique is an effective method to enhance oil production with low cost, good applicability, and no environmental pollution. The core part of ultrasonic oil production equipment for Enhanced Oil Recovery is a high-power ultrasonic transducer. The continuous high-power ultrasound is used to treat the reservoir, which changes the pore structure, the physical property and the state of the fluid, thus improving the permeability and flows conditions of the reservoir, and increasing the oil yield and oil recovery. Ultrasonic oil recovery equipment includes the generation of high-power ultrasonic signals, long-distance transmission and the conversion of electrical energy to acoustic energy. In this paper, state-of-the-art on the development of ultrasonic oil production devices for Enhanced Oil Recovery in China is introduced. The purpose of this paper is to provide a reference for the development of high-power ultrasonic oil extraction equipment and its promotion in tertiary oil recovery technology.     

Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

Research on ultrasonic excitation for the removal of drilling fluid plug,paraffin deposition plug,polymer plug and inorganic scale plug for near-well ultrasonic processing technology

Near-well ultrasonic processing technology attracts more attention due to its simple operation, high adaptability, low cost and no pollution to the formation. Although this technology has been investigated in detail through laboratory experiments and field tests, systematic and intensive researches are absent for certain major aspects, such as whether ultrasonic excitation is better than chemical agent for any plugs removal; whether ultrasound-chemical combination plug removal technology has the best plugs removal effect. In this paper, the comparison of removing drilling fluid plug, paraffin deposition plug, polymer plug and inorganic scale plug using ultrasonic excitation, chemical agent and ultrasound-chemical combination plug removal technology is investigated. Results show that the initial core permeability and ultrasonic frequency play a significant role in plug removal. Ultrasonic excitation and chemical agent have different impact on different plugs. The comparison results show that the effect of removing any plugs using ultrasound-chemicals composite plug removal technology is obviously better than that using ultrasonic excitation or chemical agent alone. Such conclusion proves that ultrasonic excitation and chemical agent can cause synergetic effects.     

State-of-the-art on ultrasonic oil production technique for EOR in China

Ultrasonic oil production technique for enhanced oil recovery (EOR) attracts more attention due to its high adaptability, simple operation, low cost and zero pollution to the oil reservoir. In this paper, recent new downhole tools used for enhanced oil recovery developed in China are summarized. Furthermore, research advance on some key problems that affect the widespread application of ultrasonic oil production technique in China are also summarized in view of what are the primary factors that influence crude oil paraffin inhibition and viscosity reduction, whether ultrasonic excitation is better than chemical agent for any plugs removal and whether ultrasound-chemical combination plug removal technology has the best plugs removal effect. The purpose of this paper is to provide reference for the broad application of ultrasonic oil production for enhance oil recovery.     

Research on the removal of near-well blockage caused by asphaltene deposition using sonochemical method

Near-well blockage caused by asphaltene deposition often occurs during the process of crude oil exploitation. It can reduce the porosity and permeability of reservoirs and seriously affects the migration and exploitation of oil and gas. In this paper, removing near-well blockage caused by asphaltene deposition using sonochemical method is investigated. Six PTZ transducers with different parameters are used to study the deplugging effect. Results show that the optimal ultrasonic frequency and power for plugging removal are 20 kHz and 1000 W respectively. it is found that lower ultrasonic frequency is good for asphaltene deposition plug removal when ultrasonic power is constant; as the power of the sensor increases, the effect of removing the asphaltene deposition plug gets better, ultrasonic power can well make up for the attenuation of ultrasonic energy caused as frequency increases; the effects of removing asphaltene deposition plug for the three cores with different initial gas logging permeability all get worse no matter what type of transducer is used; the effect of asphaltene deposition plug removal for the three cores samples all become better and then tend to be stable as ultrasonic treatment time increases further; considering of reducing construction cost and oil reservoir protection, ultrasonic processing has a lot of unexampled advantages compared with chemical injection, such as good adaptability, low cost, simple operation, non-pollution and benefit for the sustainable development of oil field; affected by the synergistic effect of ultrasonic and chemical agents, the combined treatment effect of ultrasound and chemical agents is significantly better than using ultrasound or chemical agents alone.     

Model-based optimization of ultrasonic transducers

Numerical simulation and automated optimization of Langevin-type ultrasonic transducers are investigated. These kind of transducers are standard components in various applications of high-power ultrasonics such as ultrasonic cleaning and chemical processing. Vibration of the transducer is simulated numerically by standard finite element method and the dimensions and shape parameters of a transducer are optimized with respect to different criteria. The novelty value of this work is the combination of the simulation model and the optimization problem by efficient automatic differentiation techniques. The capabilities of this approach are demonstrated with practical test cases in which various aspects of the operation of a transducer are improved.     

空气耦合超声检测复合材料研究综述

复合材料普遍具有高比强度、高比刚度、高模量、耐腐蚀等优异性能,广泛应用于飞机机翼、导弹外壳、航空发动机壳体等部位。制造和服役过程中各类缺陷影响复合材料的力学性能和服役性能,必须采用有效的方法准确检测和评估复合材料中各类缺陷。空气耦合式超声检测具有完全非接触、非侵入、无损伤和无需耦合剂的特点,能够很好地运用于复合材料的在线和在位检测。该文就近年来空气耦合超声检测技术的研究现状进行了系统综述,简明扼要地分析和介绍了当前空气耦合超声检测的研究热点及进展,重点介绍了1-3型压电复合材料换能器、信号处理技术、相控聚焦式空气耦合超声检测、超声在复合材料的传播特性及其与缺陷交互作用的研究现状,探讨了空气耦合超声无损检测技术与仪器的发展方向,总结了目前空气耦合超声检测的研究热点问题,最后展望了空气耦合超声检测的发展趋势和应用前景。     

Power ultrasound and its applications: A state-of-the-art review

Ultrasonic processing has attracted increasing attention by people because ultrasonic technology may represent a flexible ‘green’ alternative for energy efficient processes. The major challenges for the power ultrasound application in real situations are the design and development of specific power ultrasonic systems for large-scale operations. Thus, new families of power ultrasonic transducers have been developed in recent years to meet actual needs, and this contributes to the implementation of power ultrasound of application in many fields such as chemical industry, food industry and manufacturing. This paper presents the current state of ultrasonic transducers of magnetostrictiv type and piezoelectric type as well as applications of power ultrasound in various industrial fields including chemical reactions, drying/dehydration, welding, extraction, heat transfer enhancement, de-ice, enhanced oil recovery, droplet atomization, cleaning and fine particle removal. The review paper helps to understand the current development of power ultrasonic technology and its applications in various situations, and induce extended applications of power ultrasound to more and more fields.     

Removal of colloidal precipitation plugging with high-power ultrasound

Petroleum is a continuous and dynamically stable colloidal system. In the process of oil extraction, transportation, and post-treatment, the stability of the petroleum sol system is easily destroyed, resulting in asphaltenes precipitation that can make pore throat, oil wells, and pipelines blocked, thereby damaging the reservoir and reducing oil recovery. In this paper, removing near-well plugging caused by asphaltene deposition with high-power ultrasound is investigated. Six PZT transducers with different parameters were used to carry out the experimental study. Results show that ultrasonic frequency is one important factor for removing colloidal precipitation plugging in cores, it could not be too high nor too low. The optimum ultrasonic frequency is 25 kHz; Selecting transducers with a higher power is an effective way to improve the removal efficiency. The optimum ultrasonic power is 1000 W. With the increase of ultrasonic treatment time, the recovery rate reaches the maximum and tends to be stable. ultrasonic processing time should be controlled within 120 min. Besides, three methods — ultrasonic treatment alone, chemical injection alone, and ultrasound-chemical method — for removing colloidal precipitation plugging are compared. Results indicate that the ultrasound-assisted chemical method is better than chemical injection alone or ultrasonic treatment alone to remove colloidal sediment in the core. Finally, the mechanism of the ultrasonic deplugging technique is analyzed from three aspects: cavitation effect, the thermal effect, and mechanical vibration.     

Review of the design of power ultrasonic generator for piezoelectric transducer

The power ultrasonic generator (PUG) is the core device of power ultrasonic technology (PUT), and its performance determines the application of this technology in biomedicine, semiconductor, aerospace, and other fields. With the high demand for sensitive and accurate dynamic response in power ultrasonic applications, the design of PUG has become a hot topic in academic and industry. However, the previous reviews cannot be used as a universal technical manual for industrial applications. There are many technical difficulties in establishing a mature production system, which hinder the large-scale application of PUG for piezoelectric transducers. To enhance the performance of the dynamic matching and power control of PUG, the studies in various PUT applications have been reviewed in this article. Initially, the demand design covering the piezoelectric transducer application and parameter requirements for ultrasonic and electrical signals is overall summarized, and these parameter requirements have been recommended as the technical indicators of developing the new PUG. Then the factors affecting the power conversion circuit design are analyzed systematically to realize the foundational performance improvement of PUG. Furthermore, advantages and limitations of key control technologies have been summarized to provide some different ideas on how to realize automatic resonance tracking and adaptive power adjustment, and to optimize the power control and dynamic matching control. Finally, several research directions of PUG in the future have been prospected.     

Experimental studies on the effect of ultrasonic treatment and hydrogen donors on residual oil characteristics

Residual oil, the residue after the distillation of crude oil, imposes deleterious effects on refinery due to its high viscosity and asphaltene content. In this context, ultrasonic technology has been widely applied in refining processes given its high efficiency and minimal environmental impacts. To guide the selection of operation parameters, in this work, we probed the effect of treatment duration, power, and hydrogen donor on the characteristics of residual oil under ultrasonic treatments. Underlying mechanisms of ultrasonic treatments, in the absence and presence of hydrogen donors, were verified through systematically analyzing viscosity, component conversion, molecular weight, hydrogen distribution, and functional groups of residual oil. While viscosity reductions under low-power density treatment are caused by colloidal system disaggregation, high-power density treatment can bring in both chemical bond cleavage and colloidal system disaggregation. In addition, adding hydrogen donor can effectively prevent radical recombination, and thus increases the yield of saturate. These results provide fundamental understandings on the effects of ultrasonic treatments.     

功率超声振动系统的研究进展

功率超声振动系统是功率超声技术中的关键部分,其主要部分包括功率超声换能器、超声变幅杆以及超声工具头或超声辐射器。本文就功率超声换能振动系统设计中经常遇到的一些关键问题进行了简要的归纳和总结,目的在于为功率超声换能器的优化设计和性能改善提供一些有用的设计指南和解决措施。同时,对一些新的功率超声振动系统进行了介绍,并简要分析了其发展趋势和应用领域。     

面向水下应用的电容式微机械超声换能器*

电容式微机械超声换能器具有宽频带和易于制造二维阵列等优势,已经成为一种重要的新型超声换能器。该文针对图像声呐系统对新型超声换能器的迫切需求,提出了一种电容式微机械超声换能器结构和参数,并利用硅微加工技术制备出了该换能器,最后对其主要性能参数进行了测试和分析。测试结果表明该换能器具有发射和接收超声波的功能,中心工作频率为1.965 MHz,6 dB相对带宽达到109.4%,在1 MHz、2 MHz和3 MHz频率时的接收灵敏度分别为-218.29 d B、-219.39 dB和-218.11 dB。该文研制的电容式微机械超声换能器显示出了优秀的宽频带特性,且工作频率和接收灵敏度性能均基本满足了高频图像声呐系统的需求。     

Applying ultrasonic fields to separate water contained in medium-gravity crude oil emulsions and determining crude oil adhesion coefficients

Separating produced water is a key part of production processing for most crude oils. It is required for quality reasons, and to avoid unnecessary transportation costs and prevent pipework corrosion rates caused by soluble salts present in the water. A complicating factor is that water is often present in crude oil in the form of emulsions. Experiments were performed to evaluate the performance of ultrasonic fields in demulsifying crude oil emulsions using novel pipe-form equipment. A horn-type piezoelectric ultrasonic transducer with a frequency of 20 kHz and power ranging from 80 W to 1000 W was used for experimental purposes. The influences of the intensity of ultrasonic fields, ultrasonic irradiation time, and the initial water content of crude oils were evaluated to establish the rate of water segregation from oil. The experiments applied ultrasonic-field intensities of $0.25$ W/cm³, $0.5$ W/cm³, $0.75$ W/cm³ and $1$ W/cm³ to synthetic emulsions with 10%, 15%, 20%, and 25% of the water in crude oil. Crude oil demulsification occurred for each ultrasonic field intensity tested for all the samples tested. Function β involving adhesion coefficients was expressed in terms of wave-field intensity and initial concentration of water in each of the three crude oil samples tested. The experiments demonstrated that despite the absence of any chemical demulsifier involved, water separation caused by applying ultrasonic fields was effective and occurred rapidly. As the intensity of the ultrasonic field applied increased, the amount of water segregated from crude oil also increased. Subjected to constant field intensity, higher initial water cuts (up to 15% or so) in the crude oil samples and higher ultrasonic irradiation times, resulted in greater segregation of water from crude oil in percentage terms. However, in samples with initial water cuts of 20+% long irradiation times (~5 min), resulted in a decline in water separation compared to 2-min tests. Ultrasonic field treatments offer commercially-viable and environmentally-friendly alternatives to treatments using chemical demulsifiers as they reduce desalination requirements of wastewater.     

A procedure for the efficient selection of piezoelectric ceramics constituting high-power ultrasonic transducers

The most characteristic narrow-band transducer structure for high-power ultrasonic applications is the well known piezoelectric sandwich which is reminiscent of the Langevin transducer. Such structure is generally used jointly with other components in the construction of industrial high-power transducers. One of the main objectives in the design and construction of such high-power transducers is to minimize energy losses. To that purpose the selection of the piezoelectric ceramic rings forming the sandwich requires clear and specific criteria. This paper deals with a numerical and experimental procedure for the accurate selection of the piezoelectric rings constituting high-power transducers, based on the analysis of the mechanical Q, the frequency and the resonance curve. The procedure was experimentally checked by constructing and characterizing several transducer structures.     

Biodiesel production from palm oil using combined mechanical stirred and ultrasonic reactor

This paper investigates the production of biodiesel from palm oil using a combined mechanical stirred and ultrasonic reactor (MS–US). The incorporation of mechanical stirring into the ultrasonic reactor explored the further improvement the transesterification of palm oil. Initial reaction rate values were 54.1, 142.9 and 164.2 mmol/L min for the mechanical-stirred (MS), ultrasonic (US) and MS–US reactors, respectively. Suitable methanol to oil molar ratio and the catalyst loading values were found to be 6 and 1 of oil, respectively. The effect of ultrasonic operating parameters; i.e. frequency, location, and number of transducer, has been investigated. Based on the conversion yield at the reactor outlet after 1 h, the number of transducers showed a relevant role in the reaction rate. Frequency and transducer location would appear to have no significant effect. The properties of the obtained biodiesel (density, viscosity, pour point, and flash point) satisfy the ASTM standard. The combined MS–US reactors improved the reaction rate affording the methyl esters in higher yield.     

The use of ultrasonic guided waves and wavelets analysis in pipe inspection

One of the main applications of guided waves is for pipe inspection, since its one-dimensional geometry allows inspecting long distances in a short time. As with most configurations (frequency, thickness) ultrasonic waves with many modes of propagation are generated, recent research focuses mostly on the generation and reception of specific modes, mainly by means of sophisticated arrays of transducers. In this paper this problem is addressed with a different approach, by processing ultrasonic signals with a low signal/noise ratio acquired with a single transducer in an pulse–echo configuration. In order to improve the evaluation of results, frequency bandpass filters and wavelet analysis were tested. Results showed that even when very noisy signals are utilized, signal processing improve the signal/noise (S/N) ratio up to 12 dB approximately and enhance the analysis of the results, thus demonstrating its usefulness.     

光纤超声传感器及应用研究进展

光纤超声传感器通过检测光纤内传输光的强度、波长、相位、偏振态等参数感知超声波的相关信息.相比于传统的电类超声换能器,光纤超声传感器能够实现宽频带超声波信号的高灵敏探测,且其良好的抗干扰能力和复用性,可有效地提高超声波探测的可靠性和效率,在水下国防安全、生物成像、无损探伤、地震物理模型成像等领域具有巨大的应用潜力.目前,按照传感结构,光纤超声传感器可分为光纤强度调制型、光纤干涉型和光纤光栅型,并在不同方面发挥着各自的优势,均受到关注.本文主要综述了这几种传感器的传感机理、实现方法、发展现状,总结了光纤超声传感器的几个应用领域及面临的科学技术挑战,重点讨论了光纤超声传感器作为一种新技术应用于地震物理模型成像.     

磁致伸缩超声换能器阻抗匹配网络的设计*

根据磁致伸缩超声换能器的等效电路模型和阻抗匹配理论,该文设计了一种优化的型匹配网络。该网络具有调谐、变阻和滤波的功能,适用于工作在中低频超声频率范围内的磁致伸缩超声换能器系统的阻抗匹配。仿真和实验结果表明:接入该型阻抗匹配网络后,驱动电源与换能器之间实现了最大功率传输,换能器两端电信号的波形质量得到优化,换能器激励电流提升了40%。该研究可为大功率磁致伸缩超声换能器的应用提供技术支持。     

Study on ultrasound-assisted oxidative desulfurization for crude oil

The existence of sulfur compounds in crude oil will bring many problems such as corrosion, catalyst poisoning and pollution to the petroleum processing process. Therefore, how to reduce the sulfur content as much as possible in the process of crude oil processing has become an important research topic in the petroleum processing industry. In this paper, ultrasonic-oxidative desulfurization is studied. The effects of reaction temperature, reaction time, amount of oxidant and demulsifier on desulfurization rate are investigated. And the effect of oxidative desulfurization and single oxidative desulfurization under ultrasonic treatment are compared. It is found that the addition of ultrasonic treatment can enhance the desulfurization effect of desulfurizer, the desulfurization efficiency can be increased by about 10% under ultrasonic treatment (100 W, 70 kHz); ultrasonic wave plays an auxiliary role in the system, it can promote heterogeneous reactions, improve the activity of oxidants, and promote the degradation of macromolecular compounds. Finally, physical desulfurization, chemical desulfurization and biological desulfurization technologies are compared.