Patterned nonadhesive surfaces: superhydrophobicity and wetting regime transitions

Nonadhesive and water-repellent surfaces are required for many tribological applications. We study mechanisms of wetting of patterned superhydrophobic Si surfaces, including the transition between various wetting regimes during microdroplet evaporation in environmental scanning electron microscopy (ESEM) and for contact angle and contact angle hysteresis measurements. Wetting involves interactions at different scale levels: macroscale (water droplet size), microscale (surface texture size), and nanoscale (molecular size). We propose a generalized formulation of the Wenzel and Cassie equations that is consistent with the broad range of experimental data. We show that the contact angle hysteresis involves two different mechanisms and how the transition from the metastable partially wetted (Cassie) state to the homogeneously wetted (Wenzel) state depends upon droplet size and surface pattern parameters.     

Evaporative properties and pinning strength of laser-ablated, hydrophilic sites on lotus-leaf-like, nanostructured surfaces

Wetting, evaporative, and pinning strength properties of hydrophilic sites on superhydrophobic, nanostructured surfaces were examined. Understanding these properties is important for surface characterization and designing features in self-cleaning, lotus-leaf-like surfaces. Laser-ablated, hydrophilic spots between 250 mum and 2 mm in diameter were prepared on silicon nanowire (NW) superhydrophobic surfaces. For larger circumference pinning sites, initial contact angle measurements resemble the contact angle of the surface within the pinning site: 65-69 degrees . As the drop volume is increased, the contact angles approach the contact angle of the NW surface without pinning sites: 171-176 degrees . The behavior of water droplets on the pinning sites is governed by how much of the water droplet is being influenced by the superhydrophobic NW surfaces versus the hydrophilic areas. During the evaporation of sinapic acid solution, drops are pinned by the spots except for the smaller circumference sites. Pinning strengths of the hydrophilic sites are a linear function of the pinning spot circumference. Protein samples prepared and deposited on the pinning sites for analysis by matrix-assisted laser desorption ionization indicate an improvement in sensitivity from that of a standard plate analysis by a factor of 5.     

Sub-micrometer dropwise condensation under superheated and rarefied vapor condition

Phase change accompanying conversion of a saturated or superheated vapor in the presence of subcooled surfaces is one of the most common occurring phenomena in nature. The mode of phase change that follows such a transformation is dependent upon surface properties such as contact angle and thermodynamic conditions of the system. In present studies, an experimental approach is used to study the physics behind droplet growth on a partially wet surface. Superheated vapor at low pressures of 4-5 Torr was condensed on subcooled silicon surface with a static contact angle of 60° in the absence of noncondensable gases, and the condensation process was monitored using environmental scanning electron microscopy (ESEM) with sub-microscopic spatial resolution. The condensation process was analyzed in the form of size growth of isolated droplets before a coalescence event ended the regime of single droplet growth. Droplet growth obtained as a function of time reveals that the rate of growth decreases as the droplet increases in size. This behavior is indicative of an overall droplet growth law existing over larger time scales for which the current observations in their brief time intervals could be fitted. A theoretical model based on kinetic theory further support the experimental observations indicating a mechanism where growth occurs by interfacial mass transport directly on condensing droplet surface. Evidence was also found that establishes the presence of sub-microscopic droplets nucleating and growing between microscopic droplets for the partially wetting case.     

Three stages of water microdroplet evaporation on hydrophobized surface: Comparison between steady-state theory and experiment

Three consecutive stages of evaporation of a sessile water microdroplet are studied both theoretically and experimentally under the conditions of contact angle hysteresis. The influence of thermal effects on the dynamics of droplet evaporation is quantitatively investigated on the basis of the obtained experimental results. The features of droplet evolution are analyzed at the final stage, when both the contact angle and the radius of the droplet base decrease with time. It is shown that evaporation at this stage also occurs in a steady-state regime, but the average droplet temperature approaches the ambient temperature.     

纳米结构表面上冷凝液滴的生长模式及部分润湿液滴的形成机制

分析并计算了纳米结构表面上冷凝液滴按照不同途径长大的过程中液滴能量的增加速率, 并以能量增加最小为判据来确定液滴的生长途径. 结果表明, 纳米结构内形成的冷凝液斑在初期按接触角(CA)增加的模式生长时, 其能量增加速率远低于其它模式, 于是, 初始液斑先按增大接触角、并保持底面积不变的模式生长, 直至液滴达到前进角状态. 此后, 沿接触角增加的模式长大所导致的能量增加速率开始远高于其它生长模式, 于是液滴三相线开始移动, 底面积开始增加, 但接触角保持不变. 液滴所增加的底面积可以呈润湿或复合两种状态, 分别形成Wenzel 液滴及部分润湿液滴, 前者的表观接触角一般小于160°, 而后者则明显大于160°. 液滴的生长模式及其润湿状态均与纳米结构参数密切相关, 仅当纳米柱具有一定高度、且间距较小时, 冷凝液滴才能呈现部分润湿状态. 最后, 本模型对纳米结构表面上冷凝液滴润湿状态的计算结果与绝大部分实测结果相一致, 准确率达到91.9%, 明显高于已有公式的计算准确率.     

Properties of superhydrophobic paper treated with rapid expansion of supercritical CO<Subscript>2</Subscript> containing a crystallizing wax

Paper samples were rendered superhydrophobic with Alkyl Ketene Dimer using (1) Airblasting with cryo ground micro particles, (2) crystallizing from organic solvents and (3) spraying with Rapid Expansion of Supercritical Solutions (RESS) technique. The papers were characterized using Scanning Electron Microscopy, contact angle to water measurements and X-ray Photoelectron Spectroscopy (XPS). Advancing contact angles were in the region of 150°–160° and receding contact angles were in the region of 110°–130°. Diagrams showing the drop base diameter vs. the contact angle when water is pumped into, and then withdrawn from, a sessile drop show that a stick slip pattern is present in the advancing phase for a non coated internally sized paper. Papers rendered superhydrophobic with the RESS technique showed a much less pronounced stick slip pattern in the advancing phase but still a stick slip pattern in the receding phase.     

The effect of contact angle hysteresis on droplet coalescence and mixing

In this work, droplet coalescence and the subsequent mixing in superhydrophobic surfaces is studied over a range of impact velocities and impact angles. Sanded Teflon surfaces are used as a novel two-dimensional microfluidics platform. These superhydrophobic surfaces exhibit a constant advancing contact angle of θ(A)=150° over a broad range of contact angle hysteresis. As a result, the effect of contact angle hysteresis on droplet coalescence and mixing can be studied. Based on the observed characteristics of coalescence, three different regimes of coalescence are identified as a function of both Weber number and impact angle. These regimes include oscillation dominated, rotation dominated, and mixed dynamics. It is shown that within Weber number ranges achievable in this experiment, hysteresis greatly reduces the deformation of the droplet coalescence process and the subsequent mixing. In head-on collisions, higher hysteresis is found to decrease the frequency at which the resulting dr oscillates. In the case of glancing collisions, where the resulting droplet is found to rotate, higher hysteresis increases the rate of rotation although the overall angular momentum is found to be independent of contact angle hysteresis.     

Biomimetic superhydrophobic and highly oleophobic cotton textiles

We report a biomimetic procedure to prepare superhydrophobic cotton textiles. By in situ introducing silica particles to cotton fibers to generate a dual-size surface roughness, followed by hydrophobization with polydimethylsiloxane (PDMS), normally hydrophilic cotton has been easily turned superhydrophobic, which exhibits a static water contact angle of 155 degrees for a 10 microL droplet. The roll-off angle of water droplets depends on the droplet volume, ranging from 7 degrees for a droplet of 50 microL to 20 degrees for a 7 microL droplet. When a perfluoroalkyl chain is introduced to the silica particle surface, the superhydrophobic textile also becomes highly oleophobic, as demonstrated by a static contact angle of 140 degrees and a roll-off angle of 24 degrees for a 15 microL sunflower oil droplet.     

Droplet compression and relaxation by a superhydrophobic surface: contact angle hysteresis

In this article, the contact angle hysteresis (CAH) of acrylic glass is experimentally and theoretically studied through the compression-relaxation process of droplets by using a superhydrophobic surface with negligible CAH effect. In contrast to the existing technique in which the volume of the droplet changes during the measurement of CAH, this procedure is carried out at a constant volume of the droplet. By observing the base diameter (BD) and the contact angle (CA) of the droplet during the compression-relaxation process, the wetting behavior of the droplet can be divided into two regimes, the contact line withdrawal and the contact line pinning regimes, depending on the gap thickness (H) at the end of the compression process. During the compression process, both regimes possess similar droplet behavior; the contact line will move outward and the BD will expand while the CA remains at the advancing angle. During the relaxation process, the two regimes are significantly different. In the contact line withdrawal regime, the contact line will withdraw with the CA remaining at the receding angle. In the contact line pinning regime, however, the contact line will be pinned at the final position and the CA will decline to a certain value higher than the receding angle. Furthermore, the advancing pinning behavior can also be realized through a successive compression-relaxation process. On the basis of the liquid-induced defects model, Surface Evolver simulations are performed to reproduce the behavior of the droplet during the compression-relaxation process; both contact line withdrawal and pinning regimes can also be identified. The results of the experiment and simulation agree with each other very well.     

Teflon is hydrophilic. Comments on definitions of hydrophobic, shear versus tensile hydrophobicity, and wettability characterization

Comments are made concerning the recent use of adjectives to describe solid surfaces that exhibit anomalously high water contact angle values. We suggest that the meaning of the word hydrophobic be resolved before it is modified, for example, to superhydrophobic and further modified, for example, to sticky superhydrophobic and before the definitions of these new words become issues of contention. The case is made that the first statement in the title is appropriate with experiments that demonstrate significant attractive interaction between liquid water and the surface of solid Teflon. Four types of experiments are described: the interaction of a silicon-supported covalently attached perfluoroalkyl monolayer (a model Teflon surface) with a sessile water drop (1) and with a thin film of water on a clean silicon wafer surface (2), the interaction of 1 and 12 microm diameter solid Teflon particles with a water droplet surface (3), and the interaction of a thin (<5 microm) Teflon film with a water droplet (4). The concepts of shear and tensile hydrophobicity are introduced, and the recommendation that two numbers, advancing and receding contact angle values, should be considered necessary data to characterize the wettability of a surface. That the words hydrophobic, hydrophilic, and their derivatives can and should only be considered qualitative or relative terms is emphasized.     

Recoverable and thermally stable superhydrophobic silica coating

A facile route to methyltrimethoxysilane (MTMS) based recoverable superhydrophobic silica coatings with dual-scale roughness obtained through the single step base catalyst sol–gel process. Superhydrophobic silica coatings have shown static water contact angle near about 170 ± 1° and dynamic water contact angle up to 2 ± 1°. Superhydrophobic-superhydrophilic switching feature also achieved by alternating heat treatment and bath surface modification with Trimethylchlorosilane (TMCS) at room temperature (26 °C). Furthermore, the superhydrophobic state could be transformed into superhydrophilic state by slow rate heat treatment. These studies present a very simple strategy for the fabrication of recoverable superhydrophobic surfaces.     

Transparent superhydrophobic films based on silica nanoparticles

We demonstrate a layer-by-layer processing scheme that can be utilized to create transparent superhydrophobic films from SiO2 nanoparticles of various sizes. By controlling the placement and level of aggregation of differently sized nanoparticles within the resultant multilayer thin film, it is possible to optimize the level of surface roughness to achieve superhydrophobic behavior with limited light scattering. Transparent superhydrophobic films were created by the sequential adsorption of silica nanoparticles and poly(allylamine hydrochloride). The final assembly was rendered superhydrophobic with silane treatment. Optical transmission levels above 90% throughout most of the visible region of the spectrum were realized in optimized coatings. Advancing water droplet contact angles as high as 160 degrees with low contact angle hysteresis (<10 degrees ) were obtained for the optimized multilayer thin films. Because of the low refractive index of the resultant porous multilayer films, they also exhibited antireflection properties.     

Condensation-induced wetting state and contact angle hysteresis on superhydrophobic lotus leaves

In this paper, we demonstrate how condensed moisture droplets wet classical superhydrophobic lotus leaf surfaces and analyze the mechanism that causes the increase of contact angle hysteresis. Superhydrophobic lotus leaves in nature show amazing self-cleaning property with high water contact angle (>150°) and low contact angle hysteresis (usually <10°), causing droplets to roll off at low inclination angles, in accordance with classical Cassie–Baxter wetting state. However, when superhydrophobic lotus leaves are wetted with condensation, the condensed water droplets are sticky and exhibit higher contact angle hysteresis (40–50°). Compared with a fully wetted sessile droplet (classical Wenzel state) on the lotus leaves, the condensed water droplet still has relatively large contact angle (>145°), suggesting that the wetting state deviates from a fully wetted Wenzel state. When the condensed water droplets are subjected to evaporation at room conditions, a thin water film is observed bridging over the micropillar structures of the lotus leaves. This causes the dew to stick to the surface. This result suggests that the condensed moisture does not uniformly wet the superhydrophobic lotus leaf surfaces. Instead, there occurs a mixed wetting state, between classical Cassie–Baxter and Wenzel states that causes a distinct increase of contact angle hysteresis. It is also observed that the mixed Cassie–Baxter/Wenzel state can be restored to the original Cassie–Baxter state by applying ultrasonic vibration which supplies energy to overcome the energy barrier for the wetting transition. In contrast, when the surface is fully wetted (classical Wenzel state), such restoration is not observed with ultrasonic vibration. The results reveal that although the superhydrophobic lotus leaves are susceptible to being wetted by condensing moisture, the configured wetting state is intermediate between the classical Cassie–Baxter and Wenzel states.     

喷涂法制备功能性超疏水复合涂层及其性能研究

以常用工程材料硅树脂BP与St(o)ber法合成的二氧化硅(SiO2)分散液为原料,运用喷涂法(spray-coating)制备出了功能性微/纳粗糙(MNR)结构的超疏水涂层,其接触角可以达到146.5°,滚动角小于1°(测试液滴量为15μL).通过分析喷涂法制备复合涂层所需的条件,得出喷涂液pH＝7.7-8.0时,在...     

Induced detachment of coalescing droplets on superhydrophobic surfaces

Coalescence of a falling droplet with a stationary sessile droplet on a superhydrophobic surface is investigated by a combined experimental and numerical study. In the experiments, the droplet diameter, the impact velocity, and the distance between the impacting droplets were controlled. The evolution of surface shape during the coalescence of two droplets on the superhydrophobic surface is captured using high speed imaging and compared with numerical results. A two-phase volume of fluid (VOF) method is used to determine the dynamics of droplet coalescence, shape evaluation, and contact line movement. The spread length of two coalesced droplets along their original center is also predicted by the model and compared well with the experimental results. The effect of different parameters such as impact velocity, center to center distance, and droplet size on contact time and restitution coefficient are studied and compared to the experimental results. Finally, the wetting and the self-cleaning properties of superhydrophobic surfaces have been investigated. It has been found that impinging water drops with very small amount of kinetic impact energy were able to thoroughly clean these surfaces.     

超疏水涂层防覆冰机理及制备

结构物表面严重覆冰有时会威胁人们的生命财产安全,影响经济社会的平稳运行。超疏水涂层具有超大接触角、低滚动角的特性,在防覆冰领域有很好的应用前景。本文重点总结了超疏水涂层防覆冰机理的相关研究结果,并简单综述了聚合物-微粒复合材料类、特殊表面结构类两种典型超疏水型防覆冰涂层的研究进展,指出了目前在超疏水型防覆冰涂层研究中存在的不足,并对其发展趋势进行了展望。     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

Simulation of Sessile Water-Droplet Evaporation on Superhydrophobic Polymer Surfaces

Evaporation of sessile water-droplets on superhydrophobic polymer surfaces has been simulated in recent research. Models based on the ellipsoidal cap geometry and spherical cap geometry, which were originally put forward to describe the profile of a droplet during its evaporation process on a solid surface with a contact angle <90±, are developed to reveal the issue with an initial contact angles larger than 150±. To verify the validity of the model, experiments on superhydrophobic polycarbonate, and °uorinated polyurethane and poly (methyl methacrylate) blend surfaces were carried out. It was observed that the change trends of contact angle and height of the droplet against evaporation time on the superhydrophobic surfaces experimentally are consistent with the simulated results by ellipsoidal and spherical cap models. The ellipsoidal cap model shows the better fits due to the shape distortions of droplets.     

Underwater saturation resistance and electrolytic functionality for superhydrophobic nanocomposites

In the current study, water immersion saturation characterization and saturation resistance are investigated for various superhydrophobic polymer nanocomposite coatings. Two different diagnostic methods are used to characterize superhydrophobic performance longevity under continuous water contact: optical reflectivity (associated with captured air layer) and static contact angle (measured immediately after an immersion period). The results indicate that retention of optical reflectivity and superhydrophobicity vary significantly among coatings, and that superhydrophobicity can be lost within a few minutes whereas optical reflectivity can be maintained for hours. Novel electrolytic reactions on electroconductive polymeric nanocomposites can extend superhydrophobic duration by 400 %.     

Fabrication of Stable Superhydrophobic Coatings with Furfural Acetone Resin/PTFE Composites

We describe a simple and inexpensive technique to fabricate superhydrophobic coatings with furfural acetone resin/poly (tetrafluoroethylene) (FAR/PTFE) composites. An interesting hierarchical structure with dispersed cavities and protuberances in microscale was achieved. The water contact angle (CA) of the superhydrophobic surface is 157° and the sliding angle is about 5°. The coatings can be applied to large substrates by spray coating with ease and possess high cohesional strength with the substrates. Meanwhile, the superhydrophobic coatings show long-term stability in pure water and acidic solutions with higher concentration.