种子乳液聚合的研究进展

种子乳液聚合法因具有乳液稳定性更好、粒径分布窄、易控制等优点,在乳胶粒子设计及制备各种功能性胶乳方面具有重要作用,是制备高固含量乳液及具有核壳结构乳液的最常见最简便的方法.本文综述了近年来种子乳液的聚合工艺、聚合机理, 包括接枝机理、互穿聚合物网络机理、聚合物沉积机理、种子表面聚合机理和离子键合机理等,以及种子乳液聚合在乳胶粒子设计方面的应用研究进展,并讨论了影响种子乳液聚合的各种因素.     

Novel Industrial Application of Miniemulsion Polymerization – Use of Alkali Soluble Resin as Surfactant in Miniemulsion Polymerization

Nowadays, the great versatility of the miniemulsion polymerization technique to synthesize novel and high value added materials attracts great interest from both the academic and the industrial community. Recently, a novel process based on the use of alkali soluble resin (ASR) as sole surfactant in miniemulsion polymerization for high solids content latexes has been disclosed. This new technology opens a vast field for the production of high performance latexes for industrial applications, as well as an interesting topic for future academic research. This work presents the key factors influencing the use of ASR in aqueous polymer dispersions, highlighting the differences in terms of types and concentrations of ASR used in conventional and miniemulsion polymerization. The effects of type of initiator, ASR concentration and type, as well as solids content on the miniemulsion polymerization of styrene and acrylic monomers are presented.     

镶嵌型乳胶粒子的合成

以苯乙烯、甲基丙烯酸甲酯、丙烯腈等单体或它们的混合物为硬单体,天然胶乳为弹性组分,经多步种子乳液聚合法制得了在天然胶乳的粒子上镶嵌硬聚合物相的互穿网络型乳胶粒子.考察了十二烷基硫酸钠、十二烷基苯磺酸钠、壬基酚聚氧乙烯醚、油酸等乳化体系,过硫酸钾、过氧化苯甲酰热引发体系及异丙苯过氧化氢-四乙烯五胺、叔丁基过氧化氢-四乙烯五胺等氧化还原引发体系对聚合反应的影响.研究了交联剂用量对互穿结合率、溶胶含量的影响及溶胀时间、硬单体组成、乳化剂种类对乳胶粒子形态的影响,确定了适宜的聚合配方和工艺条件.透射电镜观察乳粒形态结果表明,单一使用极性或非极性单体,仅得到核-壳结构乳液,而采用不同极性单体复合、溶胀、互穿,得到的是镶嵌硬聚合物型乳粒结构.     

Molecular Watchmaking: ab initio Emulsion Polymerization by RAFT-controlled Self-assembly

Controlled radical polymerization using RAFT has the potential to make polymers with virtually any desired molecular architecture. For this to be implemented on an industrial scale, it must be performed by polymerization in disperse media. However, simply adding a RAFT agent to a conventional emulsion polymerization recipe leads to a loss of molecular weight control and formation of coagulum, probably because of nucleation in droplets, which is normally an unlikely phenomenon in emulsion polymerizations. Recently, a method has been devised for implementing RAFT in ab initio emulsion polymerization that avoids droplets in the particle formation stage. The molecular weight distribution of the polymer thus formed shows that molecular weight control is maintained throughout the polymerization. A model is developed to predict the particle size formed in this new type of emulsion polymerization. The new methodology enables synthesis of novel dispersions where molecular architecture can be precisely controlled, such as structured core-shell particles.     

Aqueous Catalytic Polymerization of Olefins

Catalytic conversions in aqueous environments by transition metal complexes have become a well‐established field over the past two decades. However, the vast majority of investigations have focussed on small‐molecule synthesis. This may appear somewhat surprising as water is a particularly attractive reaction medium, especially for polymerization reactions. For example, aqueous emulsion and suspension polymerization is carried out today on a large scale by noncatalytic free‐radical routes. Polymer latices can be obtained as a product, that is, stable aqueous dispersions of polymer particles in the size range of 50 to 1000 nm. Such latices possess a unique property profile. Amongst other advantages, the use of water as a dispersing medium is particularly environmentally friendly. In comparison to these free‐radical reactions, aqueous catalytic polymerizations of olefinic monomers have received less attention. However, considerable advances and an increased awareness of this field have emerged during the past few years. A variety of high molecular weight polymers ranging from amorphous or semicrystalline polyolefins to polar‐substituted hydrophilic materials have now been prepared by catalytic polymerization of olefinic monomers in water. Polymer latices based on a number of readily available monomers are accessible and catalytic activities as high as 10⁵ turnovers per hour have already been reported. As another example, materials prepared by aqueous catalytic polymerization have been investigated as protein inhibitors. A versatile field spanning colloids, polymer, and coordination chemistry has emerged.     

聚氨酯—聚丙烯酸树脂的合成及表征

讨论了在聚氨酯水分散体中进行丙烯酸酯共聚物乳液聚合的一些特征。研究表明,聚氨酯水分散体起着种子乳液的作用,发生了核－壳型事过程;复合乳液中聚氨酯链形成其壳,聚丙烯酸树脂分子链形成其核,二树脂的分子链相贯穿与缠结,形成了互穿网络结构。     

Effect of unmodified kraft lignin concentration on the emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid to produce polymer hybrid latex

The introduction of non‐modified kraft LignoBoost® lignin (KL) to produce polymer hybrid latex has received much attention in recent years because it is derived from renewable resources. The focus of this work is to develop a polymer hybrid latex by emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid in the presence of different concentrations of KL furnished by the pulp and paper industry. The study intends to substitute a styrene in the system to understand the effect of non‐modified KL on the properties not only of the latexes, but also on the copolymers themselves. Each polymerization was carried out by shot‐process of tertbutyl hydroperoxide and sodium formaldehyde sulfoxylate as the redox system. The polymer latexes were characterized in relation to overall conversion, particle diameter, particle morphology, coagulum formation, surface tension, zeta potential, and atomic force microscopy. The polymers were evaluated through gel permeation chromatography, water absorption, and thermal properties. The results show that the addition of non‐modified KL results in inhibition of the polymerization and that KL acts as a colloid stabilizer. Small particles were generated in the initial stages of the polymerizations. The presence of the KL altered the color of the latexes; the increase in KL concentration resulted in increase in the absorption of water of the polymer films; the increase in KL concentration resulted in decrease of the molar mass of the copolymers.     

Comparison of oil-soluble and water-soluble initiation of styrene polymerization in a three-component microemulsion

The polymerization of styrene in three-component oil-in-water microemulsions made with the cationic surfactant dodecyltrimethylammonium bromide is studied by dilatometry and quasielastic light scattering as a function of type and concentration of initiator. Fast polymerization rates, high conversions, and high molecular weight polymers are achieved with both oil-soluble (AIBN) and water-soluble (potassium persulfate) initiators. The rate of polymerization shows initiation and termination intervals, but no constant-rate interval is observed. Stable monodisperse microlatexes are obtained with both types of initiators. For both AIBN and potassium persulfate, polystyrene molecular weight is proportional to initiator concentration [I]^–0.4 and particle radii decrease as [I]^–0.2. Polymerization initiation occurs in or at the microemulsion droplets, and polymer particles grow by recruiting monomer and surfactant from uninitiated swollen micelles.     

有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

含氢聚甲基硅氧烷/丙烯酸丁酯/羟甲基丙烯酰胺复合乳液的研究——原料配比对乳液及胶膜性能的影响

采用含氢聚甲基硅氧烷（ＰＨＭＳ）与丙烯酸酯类单体进行接枝共聚，制得兼具二者优异性能的新型ＰＨＭＳ／丙烯酸丁酯（ＢＡ）／羟甲基丙烯酰胺（ＮＭＡ）复合聚合物乳液．讨论了ＰＨＭＳ、ＮＭＡ和引发剂用量对该复合乳液的聚合反应转化率、稳定性及粘度的影响．采用透射电子显微镜和粒度测试仪对不同反应条件下制备的乳液的粒度进行了测定．同时对聚合反应的机理、产物的结构及胶膜性能作了考察．结果表明：通过乳液聚合，得到了ＰＨＭＳ／ＢＡ／ＮＭＡ共聚物，控制ＰＨＭＳ、ＮＭＡ、引发剂等用量可制得粒度和粘度适中，具有较高转化率的稳定ＰＨＭＳ／ＢＡ／ＮＭＡ复合聚合物乳液，该乳液所制得的胶膜具有优良的性能     

Miniemulsion polymerization of styrene: Evolution of the particle size distribution

The mechanism of the miniemulsion polymerization of styrene was investiaged through a combination of calorimetry to monitor the polymerization rate and transmission electron microscopy (TEM) to follow the evolution of the particle size distribution. These techniques proved to be a powerful combination for gaining detailed mechanistic information regarding these polymerizations. Particle size analysis of the latexes withdrawn during the course of the reaction revealed that most of the polymer particles were formed by a relatively low conversion (i.e., 10% conversion). However, nucleation continued well past this point (to 40-60% conversion). In fact, it was observed that nucleation in miniemulsion polymerizations using cetyl alcohol continued past the maximum in the rate of polymerization. As a result of these long nucleation periods, the latex particle size distributions produced from these miniemulsion polymerizations were broader than their conventional emulsion polymerization counterparts, and were negatively skewed with a tail of small particles. The amount of negative skewing of the particle size distributions was found to decrease with increasing initiator (potassium persulfate) concentration. Finally, a correlation was observed between the length of time to the maximum polymerization rate and the breadth of the particle size distribution as reflected in the standard deviation. © 1995 John Wiley & Sons, Inc.     

Nonaqueous Emulsions – A Versatile Tool for New Types of Functional Nanoparticles

Summary : The preparation of functional polymer latex particles is usually carried out in aqueous heterogeneous systems, i.e. for example in emulsion or mini-emulsion polymerization. Due to the presence of water, moisture sensitive reactions like step growth polymerizations or metal catalyzed reactions can not be accomplished without side reactions and / or decomposition. In order to avoid these side reactions, different nonaqueous emulsion systems have been developed. According to the desired polymerization procedure, these systems consist of a nonpolar organic phase surrounded by a perfluorinated solvent or of a polar organic phase which is dispersed in a nonpolar organic solvent. Both emulsions are stabilized by amphipolar block copolymers and result in long time stable particle dispersions. The resulting dispersions yield particles with narrow size distributions and – depending on the reaction conditions – diameters down to tens of nanometers. This technique allows the formation of particles consisting of numerous different classes of polymers, e.g. polyurethanes, polyesters, polyolefins etc. and the formation of more complex morphologies such as core shell structures.     

Liquid-Crystalline Polymer Particles Prepared by Classical Polymerization Techniques

Liquid-crystalline polymer particles prepared by classical polymerization techniques are receiving increased attention as promising candidates for use in a variety of applications including micro-actuators, structurally colored objects, and absorbents. These particles have anisotropic molecular order and liquid-crystalline phases that distinguish them from conventional polymer particles. In this minireview, the preparation of liquid-crystalline polymer particles from classical suspension, (mini-)emulsion, dispersion, and precipitation polymerization reactions are discussed. The particle sizes, molecular orientations, and liquid-crystalline phases produced by each technique are summarized and compared. We conclude with a discussion of the challenges and prospects of the preparation of liquid-crystalline polymer particles by classical polymerization techniques.     

Kinetic studies of surface‐initiated atom transfer radical polymerization in the synthesis of magnetic fluids

We present results from kinetic studies on the surface‐initiated atom transfer radical polymerization in the preparation of polymer brush‐coated magnetic particles from a heterogeneous system. It is shown that a controlled reaction behavior and a reproducible surface functionalization with end‐tethered polymers are achieved, although the reaction advances gradually from a biphasic solid–liquid mixture to a stable colloidal dispersion of the nanoobjects. Although the initiator‐functional magnetite nanoparticles initially form a precipitate, the formation of a polymer layer on the particle surface in the course of the reaction contributes to a sterical stabilization in dispersion. We thoroughly investigated the development of the initial heterogeneous system with time and in various concentration regimes by simultaneously monitoring the monomer conversion, molar mass, the hydrodynamic diameter of the nanoobjects, and the magnetite content of the dispersions at different reaction times. The results indicate first‐order chain growth kinetics with respect to the monomer and narrow molar mass distributions, demonstrating good control on the particle architecture. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2009     

Preparation of a New Polymeric Surfactant for Emulsion Polymerization

The stability of polymeric dispersions is a property of practical importance and hence, the search for an optimized strategy to equip polymer dispersions with sufficient stability is a matter of continuous research during the last years. The kernel is to reach a sufficient stability, as it is required during polymerization, conditioning, or storage and to allow coagulation or coalescence of particles when it is needed, such as during separation of polymer from latex or during film formation. In this study, the emulsion homopolymerization system containing vinyl acetate, potassium persulfate, new polymeric surfactant, NaHCO₃ and water was studied in the classical glass emulsion polymerization reactor. The effects of new polymeric emulsifier on the physicochemical properties of obtained vinyl acetate latex properties were investigated depending on vinyl acetate percentage in homopolymerization.     

Kinetics of dispersion polymerization of soluble monomers. I. Methyl methacrylate

The kinetics of the free-radical-initiated polymerization of methyl methacrylate in n-dodecane to produce dispersions of polymer stabilized with a steric barrier of soluble polymer chains have been determined by thermal analysis. The mode of the polymerization can be described in terms of a bulk polymerization within the monomerswollen polymer particles. A theoretical expression has been derived on the basis of a reaction scheme in which all the radicals produced in the diluent phase are transferred immediately to the polymer particles, monomer swells the polymer particles in partition equilibrium with monomer in the diluent, and polymerization proceeds within the polymer particle according to the kinetics of bulk polymerization, taking into account Trommsdorff acceleration and plasticization effects.     

Emulsion polymerization of vinyl acetate using a polymerizable surfactant. II. Polymerization mechanism

The mechanism of growth of latex particles in the emulsion polymerization of vinyl acetate using a polymerizable surfactant, sodium dodecyl allyl sulfosuccinate (TREM LF-40; Henkel) was investigated. Both the aqueous phase and the particle/water interface were found to be loci for the copolymerization of TREM LF-40 with vinyl acetate. Competitive growth experiments using TREM LF-40 and its nonpolymerizable derivative were conducted to separate the effects of aqueous phase and particle surface. Particle size analysis of the seeded and unseeded polymerizations coupled with kinetic results suggested that the reactions at the particle/water interface are more important and that the particle size of the latexes is a key parameter controlling the polymerization rate through copolymerization and chain transfer to the polymerizable surfactant at the particle surface. A decrease in particle size lead to an increase in the amount of TREM LF-40 polymerized at the particle surface and to a decrease in polymerization rate. © 1992 John Wiley & Sons, Inc.     

Unusual polymer dispersions—polypyrrole suspensions made of rings, frames, and platelets

Experimental results show that the polymerization of pyrrole in the presence of β-naphthalenesulfonic acid and different fluorosurfactants like perfluorooctanesulfonic acid, perfluorooctyldiethanolamide, and ammonium perfluorooctanoate leads to polypyrrole with special morphologies, such as rings or disks and rectangular frames or plates. The formation of these unusually shaped particles of polymer dispersions is explained by the chemical and colloidal peculiarities of the oxidative pyrrole polymerization with ammonium peroxodisulfate in aqueous medium.     

Convenient synthesis of novel fluorinated polyurethane hybrid latexes and core-shell structures via emulsion polymerization process with self-emulsification of polyurethane

Novel fluorinated polyurethane hybrid latexes in the size range of 40–50 nm, fluoroalkyl acrylate as fluorinated monomers, with various fluorine content (F% = 9∼26 wt%) were successfully prepared via emulsion polymerization process without traditional emulsifier. The waterborne polyurethane, which was synthesized by using isophronediisocyanate, dimethylol propionic acid, polyethylene glycols, etc., served not only as copolymerizable macromonomer but also as polymeric high molecular weight emulsifier. The structures of polyurethane macromonomer and fluorinated polyurethane were characterized by Fourier transform infrared and H¹-NMR. Particle size, zeta potential, micromorphology of the latex par.ticles, and surface properties were investigated by dynamic light scattering, potential particle size analyzer, transmission electron microscopy, and contact angle measurement, respectively. Results illustrated that the advantage of this process is that the size of fluorinated polyurethane hybrid particle is less sensitive to the composition. Furthermore, it was showed that fluorinated polyurethane latex particles had core-shell structures, especially when the content of fluorine was 26.08 wt%. Moreover, there was an obvious migration of fluorinated groups to the surface during the formation of fluorinated polymer films, although fluorinated groups were covered by polyurethane in latex particles.     

NARROW-DISPERSED CROSSLINKED CORE-SHELL POLYMER MICROSPHERES PREPARED BY SURFACE-INITIATED ATOM TRANSFER RADICAL POLYMERIZATION＊

Grafting of polystyrene with narrowly dispersed polymer microspheres through surface-initiated atom transfer radical polymerization (ATRP) was investigated. Polydivinylbenzene (PDVB) microspheres were prepared by dispersion polymerization with poly(N-vinyl pyrrolidone) (PVP) as stabilizer. The surfaces of PDVB microspheres were chloromethylated by chloromethyl methyl ether in the presence of zinc chloride as catalyst to form chloromethylbenzene initiating core sites for subsequent ATRP grafting of styrene using CuCl/bpy as catalytic system. Polystyrene was found to be grafted not only from the particle surfaces but also from within a thin shell layer, resulting in the formation of particles size increased from 2.38-2.58μm, which can further grow to 2.93μm during secondary grafting polymerization of styrene. This demonstrates that grafting polymerization proceeds through a typical ATRP procedure with living nature. All of the prepared microspheres have narrow particle size distribution with coefficient of variation around 10%.