Determination of mixed-mode stress-intensity factors K I and K II for a subsurface crack near a concentrated force

Two-dimensional photoelastic experiments were conducted to obtain isochromatic fringe fields in the region between a crack tip and a concentrated load on the boundary of a half plane. An analysis method is developed to determine the mixed-mode stress-intensity factors due to two interacting stress singularities. The results obtained showed the dominance of the opening mode in extending a delamination crack by sliding surface loads. Paper was presented at the 1989 SEM Spring Conference on Experimental Mechanics held in Cambridge, MA on May 28–June 1.     

Stress-intensity factors in plates with a partially patched central crack

The fatigue and fracture performance of a cracked plate can be substantially improved by providing patches as reinforcements. The effectiveness of patches is related to the reduction they cause in the stress-intensity factor of the crack. Hence, an accurate evaluation of SIF in terms of various parameters is required for reliable patch design.In this paper, the influence of patch parameters on the opening-mode stress-intensity factor for a plate with a central crack is studied by employing transmission photoelasticity. Cracked plates made of photoelastic material are patched on one side as well as both sides by epoxy, phenolic and E glass-epoxy composite materials. The patch is located on the crack in such a way that the crack tip is not covered. Magnified isochromatic fringes are obtained by using a projection microscope of 50 magnification, converted into a polariscope. Irwin's method with extrapolation is employed to compute the stress-intensity factor from photoelastic data. The reduction in the stress-intensity factor is presented in graphic form as a function of pathch parameters, namely stiffness, width and length.     

An investigation of propagating cracks by dynamic photoelasticity

A 16-spark gap, modified schardin-type camera was constructed for use in dynamic photoelastic analysis of fracturing plastic plates. Using this camera system, dynamic photoelastic patterns in fracturing Homalite-100 plates, 3/8 in. × 10 in. × 15 in. with an effective test area of 10 in. × 10 in., loaded under fixed grip condition were recorded. The loading conditions were adjusted such that crack acceleration, branching, constant velocity, deceleration and arrest were achieved. The Homalite-100 material was calibrated for static and dynamic properties of modulus of elasticity, Poisson's ratio, and stress-optical coefficient. For dynamic calibration, a Hopkinson bar setup was used to record the material response under constant-strain-rate loading conditions. The precise location of the dynamic isochromatic patterns in relation to the crack tip was determined by a scanning microdensitometer. This information was then used to determine dynamic stress-intensity factors which were compared with corresponding static stress-intensity factors determined by the numerical method of direct stiffness. Although the response of the dynamic stress-intensity factor to increasing crack length was similar to the static stress-intensity-factor response, the dynamic values were approximately 40 percent higher than the static values for constant-velocity cracks. for decelerating cracks, the peak values of dynamic stress-intensity factors were 40 percent higher than the corresponding static values.     

Measurement of mode I stress-intensity factors by scattered-light photoelasticity

The feasibility of using the scattered-light technique to determine Mode I stress-intensity factors is demonstrated for the case of an edge-cracked beam subjected to pure bending. Photoelastic-fringe data were utilized to obtain an expression for the fringe gradient in the singular region surrounding the crack tip. Mode I stress-intensity factors were then determined by relating the fringe gradient to the local stresses in the singular region and extrapolating these results to the crack tip. Experimental and analytical results showed good agreement and the technique is suggested for application to three-dimensional fracture-mechanics problems.     

A photoelastic determination of mixed-mode stress-intensity factors

A new evaluation method of the isochromatic-fringe pattern for the determination of mixed-mode stress-intensity factors (SIF) was developed. The method bypasses the error-prone measurements on the isochromatic patterns near to the crack tip and uses data from the far region. Suitable extrapolation laws were given for transferring the far-from-the-crack-tip data to the near region. Then, the well-known Irwin's formulas can be used for the determination of mixed-mode SIFs. Convenient formulas facilitating the calculation of SIFs were established. Experimental evidence corroborated the results obtained by the new method.     

Dynamic measurements of initiation toughness at high loading rates

An experimental method is described for measuring the dynamic initiation toughness of a sharp stationary crack. A plane specimen is utilized which consists of a central region 50-mm wide and 200-mm long with integral dog-bone ends. The loading is accomplished by the detonation of four small explosive charges which produce two tensile stress waves upon reflection from the dog-bone ends. The stress waves meet at the midpoint of the specimen and reinforce to produce a relatively large, uniformly stressed region with a very high loading rate. The crack is positioned at the midpoint of the specimen at the location where the reinforcing tensile stress waves meet. A series of photoelastic experiments were conducted using Homalite 100 as the model material to observe, in a full-field view, the arrival of the dilatational waves, the subsequent development of the stress field at the tip of the stationary crack and the initiation of the crack. The isochromatic fringe pattern was also used to determine the instantaneous value of the stress-intensity factorK(t) after the characteristic fringe loops developed in the region near the crack tip. Finally,K(t) was measured using a single strain gage positioned and oriented so that its signal output was proportional toK(t) and independent of the next two higher order terms in the series representation of the strain field. A method was developed to determine the instant of initiation from the strain-time trace. Results obtained from the photoelastic and strain measurements of the dynamic-initiation toughnessK _ID were consistently higher than the static value ofK _IC . Paper was presented at the 1987 SEM Fall Conference on Experimental Mechanics held in Savannah, GA on October 25–28.     

拱形试件动态断裂的动光弹分析

本文采用动光弹方法,分析了对带边裂纹的拱形三点弯曲试件在抢击加载条件下的瞬态反应。从多火花动光弹仪记录下来的16幅断裂过程的照片和微机输出的电火花光信号图上,得到了各时刻的等差线图形和裂纹长度。使用运动裂纹尖端附近的应力场解,去计算动应力强度因子。对环氧树脂材料,测定了动态应力强度因子与裂纹扩展速度之间的关系,并给出了当裂纹扩展速度达到410m/s时,为裂纹产生分叉的条件。     

Influence of late-breaking ligaments on crack propagation in compact specimens—A photoelastic study

Dynamic photoelasticity and high-speed photography were utilized to study the influence of tough ligaments on crack propagation in compact specimens. The data obtained during the fracture experiments were analyzed to obtain crack velocity, instantaneous stress-intensity factor and the energy losses away from the crack tip. The results showed that the ligaments can behave as crack arrestors or decelerators. The crack if not arrested at the ligament slowly tunnels in between the ligaments without immediately rupturing them. The ligaments also tend to increase damping losses in the specimens.     

A Novel Experimental Approach for Calculating Stress Intensity Factors from Isochromatic Data

In the current paper a new method for calculating the stress intensity factor from isochromatic data is proposed. The method is based on the calculation of a map of the retardation using only the light- and dark-field images of a crack from a circular polariscope. The experimental retardation is compared with the theoretical one predicted by Westergaard’s model using between 700 and 800 data points in an array around the crack tip region. In this way, the necessity of unwrapping and calibrating the isochromatic fringe order distribution is avoided and a large potential source of error is eliminated. Subsequently, K_I, K_II and σ_ox are inferred by minimizing an error function. To show the potential and efficacy of the method, K values have been obtained from photoelastic images captured during fatigue tests conducted in a polycarbonate Center-Cracked-Tension (CCT) specimen. Results show an excellent level of agreement with those predicted from theory, highlighting the potential of the proposed methodology.     

复合型裂纹应力场的研究及其应力强度因子的全息光弹性测定

本文应用复变函数解法,等出复合型中心裂纹板弹性应力场的精确解及主应力和与主应力差的精确表达式。通过与各自的奇异表达式比较,得到了主应力和与主应力差的远近场关系图谱。利用这些图谱以及全息光弹性试验所获得的远场等和线与等差线条纹,就能确定裂纹尖端的应力强度因子 K_Ⅰ,K_Ⅱ。实例表明:本法概念清晰、演算简便、精度较高。     

Application of the least-squares method to photoelastic analysis

In this paper, the linear and nonlinear leastsquares methods are developed in matrix notation as solution schemes to determine key parameters from whole-field fringe patterns. Examples of the proposed methods to the determination of the photoelastic-fringe constant from a disk in diametral compression and the opening-mode geometric stress-intensity factor from the photoelastic-fringe loops in the neighborhood of a crack tip are presented. In the latter example, the location of the crack tip is treated as an unknown to be determined from the analysis.     

DeterminingK and related stress-field parameters from displacement fields

A general algorithm is presented that computes the stress-field parameters for opening-mode crack problems in a least-squares sense from full-field moiré or speckle-displacement fringe patterns. The algorithm can be used in the presence of rigid-body rotation and does not require absolute fringe numbering. Extensive numerical experiments were conducted with the algorithm to determine the sensitivity of the method to experimental errors. Small random position errors in locating the fringe maxima were found to have a negligible influence on the stress-intensity-factor calculation when the number of data points was about ten times greater than the number of unknown stress-field parameters. It was also found that systematic position errors due to an incorrectly specified crack-tip location could be minimized by assuming various crack-tip locations in the vicinity of the actual crack tip and selecting the best fit results. Bothu andv fields were found to be equally suitable for determination of the stress-intensity factor. Paper was presented at 1983 SESA Spring Meeting held in Cleveland, OH on May 15–19, 1983.     

含预制裂纹L形梁柱试件动态断裂过程

针对含预制裂纹L形梁柱试件,为研究预制裂纹动态扩展的力学特征及其对梁柱试件破坏模式的影响,采用数字动态焦散线实验系统,对距节点核心区不同距离l处含有预制裂纹的试件进行落锤冲击实验,得到预制裂纹的扩展轨迹、速度、动态应力强度因子的变化规律。结果表明,l值增大,扩展裂纹在梁下边缘的贯通点与预制裂纹的夹角逐渐增大,曲裂程度变大。裂纹扩展速度随着l的增大振荡性增强,裂纹扩展平均速度逐渐降低。l值为2 mm时,裂尖表现为Ⅰ型断裂,l值增大,裂尖受到剪应力作用增强,Ⅰ型动态应力强度因子减小,Ⅱ型动态应力强度因子增大,断裂逐渐转变为Ⅰ-Ⅱ复合型。     

用光弹性法测定复合应力强度因子

工程结构裂纹尖端应力强度因子(SIF)由于形状、荷载的复杂性及边界条件的不确定性,难以用解析法得到,数值计算也有困难,而光弹性法弥补了上述方法的不足。本文用环氧树脂制作圆轴模型,采用机加工的方法制作圆轴模型裂纹,然后将加载模型进行应力冻结,通过光弹性实验研究分析了圆轴裂纹尖端应力分布。由于带环形裂纹的圆轴在弯扭组合变形时,离中性轴最远的裂纹尖端处于复合裂纹状态,而三维光弹性应力冻结法是测定复杂三维问题复合裂纹的有效方法。本文用双参数法测定I型应力强度因子,用切片逐次削去法测定Ⅲ型应力强度因子,实验误差较小。     

焦散线—光弹性方法原理及应用

本文介绍焦散线-光弹性方法,在一次曝光时,能记录焦散线和光弹性二种信息,具有光路简单,信息丰富等优点,利用实验结果不仅能确定断裂力学中的应力强度因子 K_I,而且进一步能分离裂尖附近的主应力分量,同时讨论了与该方法有关的一些问题。     

Dynamic stress-intensity-factor determination from isopachics

The governing equations for determination of dynamic stress-intensity factor at the tip of a running crack are developed from a dynamic analysis of dynamic isopachicfringe patterns. The equations are applied to investigate dynamic crack propagation in Homalite 100 by means of dynamic holographic interferometry. A simple method based on simultaneous measurement of the widths of two isopachics allows determination of Irwin's additional stress field, and a dynamic correction function for the stress-intensity factor is derived. It was found that dynamicK-values obtained from dynamic isopachic-fringe-pattern analysis are lower than their corresponding static values. This implies a modification of the crack velocity vs. stress-intensity-factor relationship towards lower values ofK for dynamic crack propagation.     

Dynamic fracture analysis by moiré interferometry

Dynamic moiré interferometry was used to measure separately theu- andv-displacement fields surrouding a rapidly propagating crack tip in Homalite-100 and 7075-T6 aluminum-alloy plates. These transient crack-tip-displacement data were then used to compute the dynamic stress-intensity factor and the remote stress component.J-integral values were also estimated using the static approximate procedure of Kanget al. This static analysis provided the correctJ when the contour integral was taken within 3 mm of the crack tip.Paper was presented at the 1991 SEM Spring Conference on Experimental Mechanics held in Milwaukee, WI on June 9–13.     

A new fracture-toughness test method for thick-walled cylinder material

A new method for measuring the plane-strain fracture toughness of the material from a thick-walled cylinder is presented. This method utilizes a notched, “C”-shaped test specimen, pin loaded in tension. This specimen has the advantage of most efficiently utilizing the available material to obtain the maximum possible triaxial constraint at the crack tip. Stress-intensity-factor calibrations for this specimen were obtained by two independent experiments. These are a compliance test, as originally proposed by Irwin, and a fatigue-crack-growth test, as suggested by James and Anderson. Very good agreement was obtained between the results of these two experiments. A stress-intensity calibration for a similar geometry was also obtained using a finite-element analysis and a method developed by Kobayashi to determine stress-intensity factors from finite-element results. The results of this method appear to be low by about 10 percent. Comparative fracture-toughness tests of material from a 2-in.-thick plate of special aircraft quality, 4340 steel, were conducted using the proposed new test method and the ASTM standard bend specimen. These results agreed within 2 percent.     

Dynamic stress-intensity factors for unsymmetric dynamic isochromatics

The mixed mode, near-field state of stresses sourrounding a crack propagating at constant velocity is used to derive a relation between the dynamic stress-intensity factorsK _I,K _II, the remote stress component σ _ox and the dynamic isochromatics. This relation, together with an over-deterministic least-square method, form the basis of a datareduction procedure for extracting dynamic,K _I,K _II and σ _ox from the recorded dynamic photoelastic pattern surrounding a running crack. The overdeterministic least-square method is also used to fit static isochromatics to the numerically generated dynamic isochromatics. The resultant staticK _I,K _II and σ _ox are compared with the corresponding dynamic values and estimats of errors involved in using static analysis to process dynamic isochromatic data are obtained. The data-reduction procedure is then used to evaluate the branching stress-intensity factor associated with crack branching and the mixed-mode stress-intensity factors associated with crack curving.     

Experimentally determined stress-intensity factors for single-edge-crack round bars loaded in bending

Dimensionless stress-intensity factors were determined for single-edge-crack solid and hollow round bars loaded in bending. These factors were calculated from experimental compliance (inverse slope of load-displacement curve) measurements made on round bars loaded in three-point bending. The compliance specimens had span to diameter ratios of 6.67 and 3.33, and measurements were made over a range of dimensionless crack lengths from 0.002 to 0.70. The tests were made using 3-in. (76-mm) and 6-in. (152-mm) solid and hollow round bars notched on one side; the hollow bars had an inner to outer diameter ratio of 0.33. A comparison was made with data in the literature for rectangular bars; for ana/D of 0.0001, the dimensionless stress-intensity factor for a solid round bar is 1.3 vs. 2.0 for a rectangular bar.