Ultraviolet curing of acrylic systems: Real‐time Fourier transform infrared,mechanical, and fluorescence studies

The photopolymerization of acrylic‐based adhesives has been studied by Fourier transform infrared and fluorescence analysis in real time. Real‐time infrared spectroscopy reveals the influence of the nature of the photoinitiator on the kinetics of the reaction. Furthermore, the incident light intensity dependence of the polymerization rate shows that primary radical termination is the predominant mechanism during the initial stages of the curing of the acrylic system with bis(2,4,6‐trimethylbenzoyl) phenyl phosphine oxide (TMBAPO) as a photoinitiator. The fluorescence intensity of selected probes increases during the ultraviolet curing of the adhesive, sensing microenvironmental viscosity changes. Depending on the nature of the photoinitiator, different fluorescence–conversion curves are observed. For TMBAPO, the fluorescence increases more slowly during the initial stage because of the delay in the gel effect induced by primary radical termination. Mechanical tests have been carried out to determine the shear modulus over the course of the acrylic adhesive ultraviolet curing. In an attempt to extend the applications of the fluorescence probe method, we have undertaken comparisons between the fluorescence changes and shear modulus. Similar features in both curves confirm the feasibility of the fluorescence method for providing information about microstructural changes during network formation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4236–4244, 2002     

Ultra-fast polymerization of epoxy-acrylate resins by pulsed laser irradiation

The 337.1-nm emission of a pulsed nitrogen laser was shown to initiate the crosslinking polymerization of epoxy-acrylate photoresists effectively. We evaluated the extent of curing from the amount of insoluble polymer formed and by the decrease in infrared (IR) absorption of the reactive double bond at 810 cm^?1. With the large power density available in the laser pulse (0.5 MW cm^?2) rates of polymerization as high as 10⁸ mol L^?1 s^?1 were observed in the presence of air. Quantum yield measurements indicated that each photon absorbed can create as many as 450 crosslinks; the kinetic chain length was calculated as ca. 4000 double bonds polymerized per initiating radical. During the induction period due to oxygen inhibition each photoinitiator radical consumed 1 O₂ molecule. The influence of the monomer and photoinitiator used on the sensitivity of the resin was examined; the best performing formulation contained the epoxy-acrylate oligomer, pentaerythritol triacrylate, as monomer and 2,2 dimethoxy-2-phenyl-acetophenone as photoiniatior. All the formulations studied can be cured by a single 500-kW laser pulse of 8 ns duration, provided that the irradiation is carried out in an inert atmosphere or with a focused laser beam.     

Self‐initiating performance of maleic anhydride on surface photografting polymerization

Maleic anhydride (MAH) was photografted onto low‐density polyethylene (LDPE) films with a grafting efficiency of about 70% in the absence of a photoinitiator. The self‐initiating performance was attributed to a mechanism of abstracting hydrogen atoms from LDPE chains by excited MAH dimers. The supporting experimental results were as follows: (1) the far‐UV radiation (200–300 nm) was indispensable for the graft polymerization and 2) the crosslinking reaction of LDPE inevitably accompanied the grafting of MAH. In addition, the initiation performance of MAH was further confirmed by surface photografting of acrylic acid in the presence of MAH, where MAH was used as the photoinitiator. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3246–3249, 2001     

Free radical and thermal curing of terpyridine‐modified terpolymers

Terpolymers bearing terpyridine as well as (meth)acrylates as free radical curable groups (UV‐curing) or hydroxyl groups (thermal curing with bis‐isocyanates) were synthesized and characterized using ¹H NMR, IR and UV‐vis spectroscopy as well as GPC. Subsequently, the ability of covalent crosslinking via the UV‐initiated polymerization of the acrylate groups was investigated. Moreover, the thermal covalent crosslinking via the reaction of hydroxyl functionalized terpolymer and bis‐isocyanate compounds could be successfully achieved. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4028–4035, 2004     

Fluorescence probes based on 9‐acridyl derivatives of aromatic amines for monitoring free‐radical polymerization

The series of 9‐acridyl derivatives of aromatic amines have been investigated as fluorescent probes for monitoring the progress of free‐radical polymerization. This study on the changes in the fluorescence intensity and spectroscopic shift of specific compounds was carried out during thermally initiated polymerization of methyl methacrylate and photoinitiated polymerization of 2‐ethyl‐2‐(hydroxymethyl)‐1,3‐propanediol triacrylate‐1‐methyl‐2‐pyrrolidonone mixture. The purpose of this investigation was to find a relationship between the changes in the shape and intensity of fluorescent probes and the degree of monomer conversion into a polymer. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3481–3488, 2002     

Laser‐induced decomposition of 2,2‐dimethoxy‐2‐phenylacetophenone and benzoin in methyl methacrylate homopolymerization studied via matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry

Pulsed laser polymerization (PLP) experiments were performed on the bulk polymerization of methyl methacrylate (MMA) at ?34 °C. The aim of this study was to investigate the polymer end groups formed during the photoinitiation process of MMA monomer using 2,2‐dimethoxy‐2‐phenylacetophenone (DMPA) and benzoin as initiators via matrix‐assisted laser desorption/ionization time‐of‐flight (MALDI‐TOF) mass spectrometry. Analysis of the MALDI‐TOF spectra indicated that the two radical fragments generated upon pulsed laser irradiation show markedly different reactivity toward MMA: whereas the benzoyl fragment—common to both DMPA and benzoin—clearly participates in the initiation process, the acetal and benzyl alcohol fragments cannot be identified as end groups in the polymer. The complexity of the MALDI‐TOF spectrum strongly increased with increasing laser intensity, this effect being more pronounced in the case of benzoin. This indicates that a cleaner initiation process is at work when DMPA is used as the photoinitiator. In addition, the MALDI‐TOF spectra were analyzed to extract the propagation‐rate coefficient, k_p, of MMA at ?34 °C. The obtained value of k_p = 43.8 L mol^?1 s^?1 agrees well with corresponding numbers obtained via size exclusion chromatography (k_p = 40.5 L mol^?1 s^?1). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 675–681, 2002; DOI 10.1002/pola.10150     

Single‐pulse pulsed laser polymerization–electron paramagnetic resonance investigations into the termination kinetics of n‐butyl acrylate macromonomers

The termination of model mid‐chain radicals (MCRs), which mimic radicals that occur in acrylate polymerization over a broad range of reaction conditions, has been studied by single‐pulse pulsed laser polymerization (SP‐PLP) in conjunction with electron paramagnetic resonance spectroscopy. The model radicals were generated by initiator‐fragment addition to acrylic macromonomers that were preformed prior to the kinetic experiments, thus enabling separation of termination from the propagation reaction, for these model radicals propagate sparingly, if at all, on the timescale of SP‐PLP experiments. Termination rate coefficients of the MCRs were determined in the temperature range of 0–60°C in acetonitrile and butyl propionate solution as well as in bulk macromonomer over the range of 0–100 °C. Termination rate coefficients slightly below those of the corresponding secondary radicals were deduced, demonstrating the relatively high termination activity of this species, even when undergoing MCR–MCR termination. For chain length of 10, a reduction by a factor of 6 is observed. Unusually high activation energies were found for the termination rate coefficient in these systems, with 35 kJ mol^?1 being determined for bulk macromonomer. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

About crosslinking of low molecular weight ethylene‐propylene(‐diene) copolymer‐based artificial latices

Crosslinking of artificial latices based on ethylene–propylene copolymers (EPM) and/or ethylene–propylene–diene copolymers (EPDM) has not thoroughly been studied yet. Moreover, crosslinking of EPM and/or EPDM particles is a prerequisite for the formation of a shell using seeded emulsion polymerization of, for example, methyl methacrylate (MMA), as described elsewhere. Therefore, the aim of this article is to improve the general understanding of the chemistry involved in the crosslinking process. This work especially emphasizes the influence of the initiation method, that is, a peroxide or a pulsed electron‐beam, on crosslinking efficiency. All crosslinking efficiencies were obtained after extraction of the soluble polymer by tetrahydrofuran. The incorporation of the coagent, that is, divinylbenzene, into the EPM/EPDM phase was studied on a microscopic level by solid‐state ¹³C and ¹H nuclear magnetic resonance (NMR). Crosslinking of a low molecular weight EPM/EPDM latex requires the presence of a coagent, for example, divinylbenzene, 1,6‐hexanediol diacrylate, or poly(1,2‐butadiene). The efficiency of crosslinking initiated by a pulsed electron‐beam was improved to a great extent by the presence, in the aqueous phase, of potassium nitrosodisulfonate, also referred to as Fremy salt. Matrix Assisted Laser Desorption/Ionization–Time of Flight–Mass Spectrometry (MALDI‐TOF‐MS) was used to determine the influence of electron‐beam irradiation on the chemical stability of surfactants. It was demonstrated that sodium dodecyl benzene sulfonate (SDBS) is not degraded by the irradiation, and is therefore the surfactant of choice for the stabilization of EPM/EPDM‐based latices subjected to electron‐beam irradiation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3600–3615, 2005     

Synthesis of fluorescent,dansyl end‐functionalized PMMA and poly(methyl methacrylate‐b‐phenanthren‐1‐yl‐methacrylate) diblock copolymers,at ambient temperature

The polymerization of MMA, at ambient temperature, mediated by dansyl chloride is investigated using controlled radical polymerization methods. The solution ATRP results in reasonably controlled polymerization with PDI < 1.3. The SET‐LRP polymerization is less controlled while SET‐RAFT polymerization is controlled producing poly(methyl methacrylate) (PMMA) with the PDI < 1.3. In all the cases, the polymerization rate followed first order kinetics with respect to monomer conversion and the molecular weight of the polymer increased linearly with conversion. The R group in the CTAs do not appear to play a key role in controlling the propagation rate. SET‐RAFT method appears to be a simpler tool to produce methacrylate polymers, under ambient conditions, in comparison with ATRP and SET‐LRP. Fluorescent diblock copolymers, P(MMA‐b‐PhMA), were synthesized. These were highly fluorescent with two distinguishable emission signatures from the dansyl group and the phenanthren‐1‐yl methacrylate block. The fluorescence emission spectra reveal interesting features such as large red shift when compared to the small molecule. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Thermophysical analysis of SU8‐modified microstructures created by visible light lithography

SU8 has been modified with photoinitiators Rose Bengal, H‐NU 470 and H‐NU 535, to conduct visible light lithography. The thermophysical properties of the lithographically transformed modified SU8 photoresins were investigated. The influence of the concentration of visible light photosensitizer and photoinitiator as well as exposure time to visible laser on thermal stability and curing kinetics were analyzed. Significant differences in the thermophysical properties were observed in these three photoinitiator groups of modified SU8 photoresins. These results provide with usable quantitative information regarding resin formulation to optimize lithography processing parameters, and therefore, the ultimate properties of lithographically formed microstructures. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 47–54, 2010     

Photoinitiated grafting polymerization of acrylic acid onto the surface of polyethylene under pulsed laser radiation

Photoinduced grafting polymerization on the surface of PE films induced by nanosecond pulsed laser radiation is studied. The grafting is performed from the liquid phase composed of acrylic acid and a photoinitiator (benzophenone) dissolved in it. Pulsed laser radiation with a wavelength of 355 nm, a pulse duration of 11 ns, and a repetition rate of 10 Hz is used. Formation of the surface-graft polymer is followed by IR-ATR spectroscopy and contact-angle measurements. It is found that the time of laser treatment sufficient for the efficient modification of the PE surface with the grafted poly(acrylic acid) is in the range from 0.5 to 1.0 s at a laser-pulse energy density of 200–500 mJ/cm². At energy densities beyond this range, the efficiency of the reaction decreases rapidly. The results on laser grafting are compared with the results of grafting during UV irradiation with a lamp at a wavelength of 365 nm.     

Infrared thermography analysis of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane

Infrared thermography was employed to analyze multiple batches of the thermally latent polymerization of 3‐ethyl‐3‐phenoxymethyloxetane at once. The temperature changes in the polymerization depended on the polymerization rates. That is, a fast polymerization was exothermic, increasing the temporal temperature of the polymerization by approximately 130 °C within a few minutes. Infrared thermography, which can analyze multiple samples instantaneously, proved effective as a screening method for thermally latent curing systems. Exothermicity in the crosslinking polymerization of 1,4‐bis(3‐ethyloxetanylmethoxy)benzene was also analyzed by infrared thermography. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5519–5524, 2006     

Polymerization shrinkage of (meth)acrylate determined by reflective laser beam scanning

The real‐time study of the shrinkage during UV‐curing of (meth)acrylate monomers is limited due to the very fast curing rate, their thin sample geometry (<100 μm), and low viscosity. We report a reflective laser scanning system for direct measurement of UV‐curing shrinkage. A low‐power laser beam at a wavelength of 650 nm, different from the polymerization wavelength (395 nm), was used. This noncontact method of measurement makes it possible to analyze the thin liquid monomer with a very low shrinkage (measuring accuracy 0.02 μm), and very fast curing rate (fast sampling speed of 50 KHz). Eight different kinds of UV monomers were tested using 2–5 mg specimens, and the shrinkage process was examined. The results proved that this new method was accurate and precise, and could be applied to different kinds of (meth)acrylates. Furthermore, the shrinkage capability of acrylic double bonds was determined as 23.98 mL/mol using this novel method. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Synthesis and photopolymerization kinetics of benzophenone piperazine one‐component initiator

A one‐component type II photoinitiator (PDBP), based on 4‐hydroxybenzophenone (HBP), acryloyl chloride, and piperazine, was synthesized and its structure was confirmed by ¹H‐NMR. The photopolymerization kinetics of the photoinitiator was studied by real‐time Infrared spectroscopy (FT‐IR). It indicated that PDBP was a more effective photoinitiator than that of BP/triethylamine (TEA). The rate of polymerization, final conversion increased and the induction period shortened with increase in PDBP concentration, light intensity, and amine concentration. The kinetics of photopolymerization for TPGDA incorporating PDBP in the presence of different tertiary amines as the initiating system indicated that the PDBP/TEA combination exhibited the highest polymerization rates among the PDBP/amine combinations. Copyright © 2007 John Wiley & Sons, Ltd.     

Use of α‐diketones as visible photoinitiators for the photocrosslinking of waterborne latex paints

The efficiency of several α‐diketones as visible light photoinitiators for the crosslinking of waterborne latex dispersions in the presence of acrylic monomers was evaluated. Among the eight α‐diketones studied, camphorquinone allows the fastest curing speed, and the curing of the acrylic waterborne coating is not affected by the presence of oxygen. The properties of the sunlight‐cured volatile organic compound (VOC)‐free pigmented paints prepared from the waterborne latex are as good or better than the equivalent conventional paint containing VOCs. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3171–3181, 2002     

Free‐radical‐promoted cationic photopolymerization under visible light in aerated media: New and highly efficient silane‐containing initiating systems

New systems for the visible‐light‐induced polymerization of cationic resins working through a free‐radical‐promoted process are presented. They are based on a photoinitiator (camphorquinone, isopropylthioxanthone, Eosin), a silane, and a diphenyl iodonium salt, the new compound being the silane. The overall efficiency is strongly affected by the silane structure. The rates of polymerization and final percent conversion are noticeably higher than those obtained in the presence of already studied reference systems. Moreover, contrary to previously investigated free‐radical‐promoted cationic polymerizations, oxygen does not inhibit the process and an unusual enhancement of the polymerization kinetics is found in aerated conditions: such an observation seems to have never been reported so far. The excited state processes and the role of oxygen as revealed by laser flash photolysis are discussed. The particular behavior of the silyl radicals is outlined. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2008–2014, 2008     

Real‐time Fourier transform infrared study of the free‐radical ultraviolet‐induced polymerization of a hybrid sol–gel. II. The effect of physicochemical parameters on the photopolymerization kinetics

Free‐radical photocurable hybrid sol–gel materials have gained special interest during the last decades. Compared to thermally processed materials, they present the advantages of fast curing, low energy consumption, and spatiotemporal control of the reaction. Although comprehension of the photochemical step is fundamental, little is known about the characteristic of photochemistry in this kind of material. Real‐time Fourier transform infrared spectroscopy was used to study the photopolymerization of a hybrid sol–gel upon ultraviolet irradiation. Various photoinitiator systems were tested for their efficiency in inducing the polymerization of pendant polymerizable moieties anchored on a partially condensed silicate network. The presence of O₂ and the nature of the polymerizable function were shown to be crucial factors in the photoinduced process. The effects of the photoinitiator concentration and light intensity were also studied. These results were explained in terms of classical kinetic models developed for all‐organic photopolymers to point out the distinctive aspects related to the use of photoinitiated polymerization in hybrid sol–gel materials. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 831–840, 2003     

Laser-initiated polymerization of lauryl methacrylate: Laser repetition rate effect

The photoinitiated polymerization of lauryl methacrylate with a pulsed excimer laser source is highly dependent on the laser repetition rate and the absorbance (optical density) of the photoinitiator. The GPC chromatograms of poly(lauryl methacrylate) generated by the laser-initiated polymerization of lauryl methacrylate decrease in size and shift to lower molecular weight species with increasing repetition rate. In addition, the polymers produced at high laser repetition rates are characterized by a number of distinct narrow molecular weight GPC peaks. The decrease in polymerization efficiency is especially pronounced at laser pulsing frequencies greater than 3 Hz.     

Poly(acrylate/epoxy) hybrid adhesives for low‐surface‐energy plastic adhesion

The formulation, polymerization, and performance of a new class of low‐surface‐energy adhesives for plastics are described. The polymerization involves the simultaneous room‐temperature polymerization of polyoxirane monomers in an acrylic monomer phase. The polymerization of the acrylic phase and adhesion promotion to plastics are catalyzed after the decomplexation and oxidation of trialkylborane–amine complexes. The polymerization of the epoxy phase is catalyzed with a Lewis acid such as BF₃, ZnCl₂, or SnCl₄ complexed with ether or amine. This article explores the resulting adhesives as a function of the epoxy monomer functionality, concentration, solubility in the acrylic monomer, Lewis acid catalyst concentration, phase crosslinking, and postprocessing thermal history. The adhesive morphology exhibits a finely dispersed epoxy phase strongly interacting with the major acrylic phase resulting from a nucleation‐and‐growth phase‐separation mechanism. Excellent adhesion to plastics, including polyethylene, polypropylene, poly(tetrafluoroethylene), poly(ethylene terephthalate), and nylon, is achieved with a much higher thermal performance than that achievable with acrylic polymers alone. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 989–998, 2007     

Unexpected end‐groups of poly(acrylic acid) prepared by RAFT polymerization

Low‐molecular‐weight poly(acrylic acid) (PAA) was synthesized by reversible addition fragmentation chain transfer polymerization with a trithiocarbonate as chain‐transfer agent (CTA). With a combination of NMR spectroscopy and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry, the PAA end‐groups of the polymer were analyzed before and after neutralization by sodium hydroxide. The polymer prior to neutralization is made up of the expected trithiocarbonate chain‐ends and of the H‐terminated chains issued from a reaction of transfer to solvent. After neutralization, the trithiocarbonates are transformed into thiols, disulfides, thiolactones, and additional H‐terminated chains. By quantifying the different end‐groups, it was possible to demonstrate that fragmentation is the rate limiting step in the transfer reaction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5439–5462, 2004