Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

Dispersion evaluation of microcrystalline cellulose/cellulose nanofibril-filled polypropylene composites using thermogravimetric analysis

Microcrystalline cellulose-filled polypropylene (PP) composites and cellulose nanofiber-filled composites were prepared by melt blending. The compounded material was used to evaluate dispersion of cellulose fillers in the polypropylene matrix. Thermogravimetric analysis (TG) and mechanical testing were conducted on composites blended multiple times and the results were compared with single batch melt blended composites. The residual mass, tensile strength, and coefficient of variance values were used to evaluate dispersion of the microcrystalline cellulose fillers in the PP matrix. The potential of using TG to evaluate cellulose nanofiber-filled thermoplastic polymers was also investigated and it was found that the value and variability of residual mass after TG measurements can be a criterion for describing filler dispersion. A probabilistic approach is presented to evaluate the residual mass and tensile strength distribution, and the correlation between those two properties. Both the multiple melt blending and single batch composites manufactured with increased blending times showed improved filler dispersion in terms of variation and reliability of mechanical properties. The relationship between cellulose nanofiber loading and residual mass was in good agreement with the rule of mixtures. In this article, the authors propose to use a novel method for dispersion evaluation of natural fillers in a polymer matrix using TG residual mass analysis. This method can be used along with other techniques such as scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD) for filler dispersion evaluation in thermoplastic composites.     

Effects of cellulose whiskers on properties of soy protein thermoplastics

Environmentally-friendly SPI/cellulose whisker composites were successfully prepared using a colloidal suspension of cellulose whiskers, to reinforce soy protein isolate (SPI) plastics. The cellulose whiskers, having an average length of 1.2 microm and diameter of 90 nm, respectively, were prepared from cotton linter pulp by hydrolyzing with sulfuric acid aqueous solution. The effects of the whisker content on the morphology and properties of the glycerol-plasticized SPI composites were investigated by scanning electron microscopy, dynamic mechanical thermal analysis, differential scanning calorimetry, ultraviolet-visible spectroscopy, water-resistivity testing and tensile testing. The results indicated that, with the addition of 0 to 30 wt.-% of cellulose whiskers, strong interactions occurred both between the whiskers and between the filler and the SPI matrix, reinforcing the composites and preserving their biodegradability. Both the tensile strength and Young's modulus of the SPI/cellulose whisker composites increased from 5.8 to 8.1 MPa and from 44.7 to 133.2 MPa, respectively, at a relative humidity of 43%, following an increase of the whisker content from 0 to 30 wt.-%. Furthermore, the incorporation of the cellulose whiskers into the SPI matrix led to an improvement in the water resistance for the SPI-based composites.     

Experimental investigation on the mechanical properties of Cyperus pangorei fibers and jute fiber-based natural fiber composites

The present era uses natural fibers as a partial replacement for synthetic fibers, thereby utilizing eco-friendly materials in a number of automotive applications (namely, bumpers, wind shields, doors, ceilings, etc.). Although there are many research findings related to natural fiber composites, in this work, a new sandwich layer of Cyperus pangorei fibers and jute fiber epoxy hybrid composites is developed using the hand lay-up technique and compared with the pure Cyperus pangorei fiber and pure jute fiber epoxy composites. The mechanical properties like tensile, flexural, compressive, impact, and hardness are performed as per ASTM standards for the developed composites. The test results show that Cyperus pangorei hybrid composite 3 had a tensile strength of 50.2 MPa, flexural strength of 301.48 N mm^?2, ultimate compression load of 15.03 KN, impact energy of 6.34 J, and Shore D hardness of 82.7, which are superior by 1.1–1.5 times to all the other developed composites. The microstructural characterizations are performed using scanning electron microscope which played a vital role in analyzing the failure morphology of the composites.     

Preparation and Properties of Biodegradable Spent Tea Leaf Powder/Poly(Propylene Carbonate) Composite Films

The aim of the present work is to develop novel bio-based lightweight material with improved tensile and thermal properties. Spent tea leaf powder (STLP) was used as a filler to improve the tensile and thermal properties of polypropylene carbonate (PPC). Tea is an important material used in hotels and households, and spent tea leaf is a resulting solid waste. Composite films with STLP were obtained by the solution casting method. These films were characterized by optical and scanning electron microscopy, Fourier transform-infrared spectroscopy, thermogravimetric analysis, and tensile testing to examine the effect of filler content on the properties of the composites. The results showed that composite films have increased tensile strength due to enhanced interfacial adhesion between the filler and the matrix. In addition, the composite films also exhibited higher thermal degradation temperatures than pure polypropylene carbonate. The morphology results indicate that there is a good interface interaction between STLP and PPC. Results of the study reveal STLP to be a promising green filler for polymer plastics.     

Environmental scanning electron microscopy and microanalysis

It is shown that the environmental scanning electron microscope is the natural extension of the scanning electron microscope. The former incorporates all of the conventional functions of the latter and, in addition, it opens many new ways of looking at virtually any specimen, wet or dry, insulating or conducting. The environmental scanning electron microscope is characterised by the possibility of maintaining a gaseous pressure in the specimen chamber. All operational parameters can be varied within a range which is a function of pressure. It can be used with all types of gun and all basic modes of detection and, hence, it can be applied both to morphological and to microanalytical studies. It has opened many novel ways of looking at specimens and phenomena not previously accessible with scanning electron microscopy.     

The effect of mixing methods on the dispersion of carbon nanotubes during the solvent-free processing of multiwalled carbon nanotube/epoxy composites

Several solvent-free processing methods to disperse multiwalled carbon nanotubes (MWCNTs) in bisphenol F-based epoxy resin were investigated, including the use of a microfluidizer (MF), planetary shear mixer (PSM), ultrasonication (US) and combinations. The processed mixture was cured with diethyl toluene diamine. Three complimentary techniques were used to characterize the dispersion of the MWCNTs in cured composite samples: optical microscopy, micro Raman spectroscopy, and scanning electron microscopy (SEM). For sample MF + PSM, optical micrographs and Raman images showed reduced agglomeration and a homogeneous distribution of MWCNTs in the epoxy matrix. SEM analysis of fractured specimen after tensile testing revealed breakage of nanotubes along the fracture surface of the composite. A comparison of the MWCNT dispersion in the epoxy samples processed using different methods showed that a combination of MF and PSM processing yields a more homogeneous sample than the PSM or US + PSM processed samples. Mechanical testing of the composites showed about 15% improvement in the tensile strength of samples processed by the MF + PSM method over other methods. Thermogravimetric analysis (TGA) results showed a small decrease in the onset degradation temperature for poorly dispersed samples produced by PSM compared with the well-mixed samples (MF + PSM). These results strongly suggest that the MF + PSM processing method yield better-dispersed and stronger MWCNT/epoxy composites. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Property correlations for composites based on ethylene propylene diene rubber reinforced with flax fibers

EPDM composites filled with short flax fibers were prepared by melt blending procedure. The effects of fiber loading on the mechanical, thermal and water uptake characteristics were studied. The physico-mechanical, morphological thermal properties and water absorption behavior were discussed using tensile testing, differential scanning calorimetry, thermogravimetrical analysis and scanning electron microscopy. Scanning electron microscopy revealed that the flax fibers were well dispersed in the polymer matrix. The tensile strength and hardness of the composites were found to be improved at higher fiber loading. The water absorption pattern of EPDM/fiber composites at room temperature follows a Fickian behavior for composites with 10, 15 and 20 phr flax fiber.     

Surface morphology of antifrictional polymer materials: Experience in atomic force and electron microscopy

The morphology of the friction surface of antifrictional charged carbon plastics is investigated by atomic force and scanning electron microscopy. Methodical approaches to composites probe preparing are described, and possibilities of methods for examination of friction surface are shown. On the basis of the obtained results, the role of nanosized modifiers of various chemical natures (used in manufacturing antifrictional materials) is highlighted, and the mechanisms of the processes that occur in carbon plastics on the tribological contact are suggested.     

Properties and biodegradability of water-resistant soy protein/poly(?-caprolactone)/toluene-2,4-diisocyanate composites

Water-resistant composite plastics were prepared from soy protein isolate (SPI) or soy dreg (SD), poly(?-caprolactone) (PCL) and toluene-2,4-diisocyanate (TDI) as the compatibilizer by blending and one-step reactive extrusion (REX) followed by compression-molding. The structure and properties of the materials (SPI series and SD series) were investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis and tensile testing. The results indicated that SPI and SD series exhibited high water resistance and good tensile strength (14.8 MPa for SPI35 and 16.3 MPa for SD35). Moreover, the SD series sheets containing cellulose possessed higher tensile strength than those of SPI series when SD content was 30-35%, whereas the latter had a better biodegradability and water resistance. By burying the two series of sheets in soil and culturing them in a mineral salt medium containing microorganisms, both of them were almost completely degraded. This paper provides a convenient way to prepare new soy protein plastics with good biodegradability and water resistivity.     

Tensile testing of freestanding polymer thin films with non-standard geometries

While an increasing requirement from both fundamental and application, a direct tensile testing of freestanding polymer thin films in the air remains a challenge, mainly due to their extreme fragility. This study aims to establish a facile and reliable testing system, and investigate the effect of specimen geometry on the testing. First, a thin film transfer and adhesive guide frame gripping technique is introduced. With low length-to-width ratio specimens, tensile testing of rectangle non-standard polystyrene films with thickness down to 45 nm is achieved on a commercial universal testing machine. By changing specimen width and gauge length individually, a scale law between system compliance and specimen width is then verified. After corrected by compliance, a constant modulus of ~3.15 GPa for 45–4319 nm thick polystyrene films can be obtained. This study provides a potential strategy to overcome operational difficulties in performing tensile testing of freestanding polymer thin films.     

Effect of carbon black on the mechanical performances of magnetorheological elastomers

Several magnetorheological elastomer (MRE) samples, with different weight percentages of carbon black, were fabricated under a constant magnetic field. Their microstructures were observed by using an environmental scanning electron microscope (SEM), and their mechanical performance including magnetorheological (MR) effect, damping ratio and tensile strength were measured with a dynamic mechanical analyzer (DMA) system and an electronic tensile machine. The experimental results demonstrate that carbon black plays a significant role in improving the mechanical performance of MR elastomers. Besides the merits of high MR effect and good tensile strength, the damping ratio of such materials is much reduced. This is expected to solve a big problem in the application of MR elastomers in practical devices, such as in adaptive tuned vibration absorbers.     

Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design

Thermoplastic composites reinforced with natural fibers have attracted the attention of many researchers, not only for environmental concerns, but also for economic reasons, recyclability, ease of processing, etc. One promising application is in the automotive industry due to their low cost and weight. This industry is increasingly pressured to produce vehicles that consume less fuel and are less polluting. Therefore, plastics reinforced with fibers are required to produce lighter parts to replace the much more abrasive glass fiber and mineral filled composites. One of the most widely used polymers in the automotive sector for manufacturing interior and exterior vehicle components is talc filled EPDM (ethylene-propylene-diene monomer) toughened polypropylene (PP). In this context, the aim of this study was to assess mechanical and thermal properties of bamboo fiber reinforced recycled talc filled PP/EPDM composites compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). Composites were prepared, according to a 2² factorial design with center point, in a Haake twin screw extruder with subsequent injection molding. Injected specimens were subjected to tensile, flexural, impact and fatigue testing. Morphological analyses were performed by scanning electron microscopy (SEM), and thermal analyses by thermogravimetry (TGA) and differential scanning calorimetry (DSC). Addition of bamboo fiber significantly increased tensile and bending strength, modulus and fatigue life, and decreased elongation at break and impact strength. On the other hand, addition of the compatibilizer had a positive effect only on tensile and flexural strength, and fatigue life whereas the effect was negative on elongation at break and impact strength. The addition of fiber and compatibilizer did not appreciably affect the matrix melting temperature, but slightly increased crystallization temperature and in some cases the degree of crystallinity.     

Fabrication of functional waterborne polyurethane/montmorillonite composites by click chemistry method

"Click" chemistry method was used to fabricate novel waterborne polyurethane (WPU)/montmorillonite (MMT) composites based on alkyne-containing WPU and azide-modified montmorillonite. The morphology of these composites was characterized by x-ray diffractometer, scanning electron microscope. The mechanical properties, thermal stability, and flame resistance of the composites were investigated by tensile, thermogravimetry and cone calorimetric experiments, etc. The experimental results show that the tensile strength, water resistance and flame retardancy of the WPU/MMT composites have been reinforced efficiently owing to the linking of MMT by click reaction.     

Effect of alkali treatment on mechanical and thermal properties of Kenaf fiber-reinforced thermoplastic polyurethane composite

In this study, a composite of thermoplastic polyurethane reinforced with short Kenaf fiber (Hibiscus cannabinus) was prepared via melt-blending method using Haake Polydrive R600 internal mixer. Effect of various sodium hydroxide NaOH concentrations, namely 2, 4 and 6% on tensile, flexural and impact strength was studied. Mean values were determined for each composite according to ASTM standards. Tensile, flexural and impact strength negatively correlates with higher concentrations of NaOH. Scanning electron microscope (SEM) was used to examine the surface of both treated and untreated fibers as well as fracture surface of tensile specimens. Morphology of treated and untreated fibers showed a rougher surface of treated fibers. It also showed that some of high concentrations of NaOH treated fibers have NaOH residues on their surface. This was confirmed by energy dispersive X-ray point shooting performed on the same SEM machine. Morphology of surface of fracture indicated that untreated composite had a better adhesion. Treated and untreated fibers as well as composites were characterized using Fourier transform infrared spectroscopy (FTIR). FTIR of treated fibers showed that NaOH treatment resulted in removal of hemicelluloses and lignin. FTIR also showed that untreated composite has more H-bonding than all treated composites. Thermal characteristic studies using thermogravimetry analysis and differential scanning calorimetry showed that untreated composite was more thermally stable than treated composites.     

Polymer blends—I. Mechanical and morphological behaviour of polyethylene/polyvinyl chloride blends

As part of a fundamental study of the behaviour of mixed plastics during reprocessing and in service, blends of low density polyethylene (LDPE) and polyvinyl chloride (PVC) have been investigated. It was found that Young's modulus increased steadily from pure LDPE to pure PVC whereas both tensile strength at break and elongation at break passed through a minimum at about 5% PVC. Optical and scanning electron microscope studies have related this mechanical behaviour to morphological changes in the two phase system under stress.     

Mechanical properties and morphology for polypropylene composites filled with microencapsulated red phosphorus

The effects of the microencapsulated red phosphorus (MRP) content and specimen thickness on the mechanical properties of the filled polypropylene (PP) composites were studied at room temperature. The results showed that the influence of the MRP on the tensile and impact properties of the composites was significant, and the Young's modulus and impact strength of the composites increased nonlinearly while the tensile strength decreased slightly with increasing the MRP weight fraction; the tensile elongation at break increased outstandingly when the MRP weight fraction was less than 2% and then decreased with increasing the MRP weight fraction. Furthermore, the impact fracture surface was examined by scanning electronic microscope. The results suggested that the toughening effect was attributed to the absorption of impact fracture energy by the microencapsulated layer. Copyright © 2014 John Wiley & Sons, Ltd.     

The influence of KH-550 on properties of ammonium polyphosphate and polypropylene flame retardant composites

Ammonium polyphosphate (APP)/polypropylene (PP) composites were prepared by melt blending and extrusion in a twin-screw extruder. APP was first modified by a silane coupling agent KH-550 then added to polypropylene. The surface modification of APP by the coupling agent decreased its water solubility and its interface compatibility with the PP matrix. Limiting oxygen index (LOI) and thermogravimetric analysis (TGA) were used to characterize the flame retardant property and the thermal stability of the composites. The addition of APP improved the flame retardancy of PP remarkably. The crystal structures of APP/PP composites were characterized by X-ray diffraction (XRD). The results indicated that β-crystal phase PP may be formed. The structures and morphologies of APP, KH-550/APP and APP/PP composites were characterized by field-emission scanning electron microscope (FESEM). The mechanical property tests showed good mechanical properties of composite materials. Compared with unmodified one, the impact strength, tensile strength and elongation of modified APP/PP were all improved.     

微波调控石墨烯-碳纳米管协同增强聚氨酯损伤自修复研究

首先采用溶液共混法制备出石墨烯-碳纳米管(G-CNT)/聚氨酯(TPU)复合材料,然后通过拉伸实验及扫描电子显微镜(SEM)表征来考察该材料的拉伸强度和微波自修复特性,并从力学及材料与微波之间的相互作用等角度对其拉伸强度增强和微波修复机理进行研究.结果表明:在拉伸强度方面,与单一的石墨烯或CNT增强TPU相比,G-CNT之间形成的协同效应使TPU拉伸强度得到进一步提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU抗拉强度较纯TPU提高了67%,较G/TPU提高了18%,较CNT/TPU提高了25%;在材料裂纹的微波修复方面,石墨烯和CNT之间的协同效应使TPU材料自修复效果得到有效提高,当石墨烯和CNT的质量比为3∶1时,G-CNT/TPU修复效果达到最高值117%.     

Preparation and characterization of modified graphite oxide/poly(propylene carbonate) composites by solution intercalation

Modified graphite oxide (MGO)/Poly (propylene carbonate) (PPC) composites with excellent thermal and mechanical properties have been prepared via a facile solution intercalation method. An intercalated structure of MGO/PPC composites was confirmed by X-ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer-sized dispersion of layered graphite in PPC matrix and the strong interfacial interaction between MGO and PPC, the prepared MGO/PPC composites exhibit improved thermal and mechanical properties in comparison with pure PPC. Compared with pure PPC, the MGO/PPC composites show the highest thermal stability and the T_g is 13.8 °C higher than that of pure PPC, while the tensile strength (29.51 MPa) shows about 2 times higher than that of pure PPC when only 3.0 wt.% MGO is incorporated. These results indicate that this approach is an efficient method to improve the properties of PPC.