Acrylic polymer/silica hybrids prepared by emulsifier‐free emulsion polymerization and the sol–gel process

Acrylic polymer/silica hybrids were prepared by emulsifier‐free emulsion polymerization and the sol–gel process. Acrylic polymer emulsions containing triethoxysilyl groups were synthesized by emulsifier‐free batch emulsion polymerization. The acrylic polymer/silica hybrid films prepared from the acrylic polymer emulsions and tetraethoxysilane (TEOS) were transparent and solvent‐resistant. Atomic force microscopy studies of the hybrid film surface suggested that the hybrid films did not contain large (e.g., micrometer‐size) silica particles, which could be formed because of the organic–inorganic phase separation. The Si? O? Si bond formed by the cocondensation of TEOS and the triethoxysilyl groups on the acrylic polymer increased the miscibility between the acrylic polymer component and the silica component in the hybrid films, in which the nanometer‐size silica domains (particles) were dispersed homogeneously in the acrylic polymer component. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 273–280, 2006     

Acrylic polymer/silica hybrid for electron‐beam resists

An acrylic polymer/silica hybrid resist film was investigated for fabricating a microstructure by electron‐beam (EB) lithography. EB lithography on the hybrid thin film afforded a positive pattern whose depth corresponded to the EB exposure dose; this indicated that the hybrid was an analog resist and could fabricate a three‐dimensional microstructure. The resist film had high heat resistance and compatibility with the underlying quartz plate, probably because of the silica component. The acrylic polymer/(RSiO_1.5)_n hybrid film showed higher EB sensitivity than a film of the crosslinked acrylic polymer and an acrylic polymer/(SiO₂)_n hybrid. Atomic force microscopy observation of the hybrid film surface showed the homogeneous dispersion of the acrylic polymer and the silica components in the hybrid film. The acrylic polymer component was EB‐sensitive, whereas dispersing the acrylic polymer and silica components homogeneously also played an important role in increasing the EB sensitivity. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2107–2116, 2006     

Computational synthesis,structure, and glass transition of (1,4) Cis‐polyisoprene‐based nanocomposite by multiscale modeling

The main goal of the present study was to produce insights from the atomistic modeling into the structural changes in elastomer‐based polymer nanocomposites caused by the surface modifications of the filler particles, and by the crosslinking of the participating polymer matrix. The fully atomistic molecular‐dynamics computer simulations of crosslinked (1,4) cis‐polyisoprene (PI) films capped by amorphous silica substrates was set‐up, in the presence of realistic coupling and covering agents. The PI film stratified structure has been studied in the proximity of the corresponding glass transition, by varying the degree of crosslinking and the PI film thickness. Some monomer ordering induced by the pristine (bare) silica disappeared almost completely in films with modified surfaces. The average monomer density increased with degree of crosslinking. As compared with PI bulk, the glass‐transition temperature was slightly larger for highly crosslinked PI films with bare silica and surfaces with coupling agents, and increased with increasing confinement. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 473–485     

Sol-gel reaction in acrylic polymer emulsions: the effect of particle surface charge

Acrylic polymer-silica hybrid emulsions were synthesized from both anionic and cationic polymer emulsions by simple post-addition of tetraethoxysilane as a silica precursor. Solvent resistance of the films from the hybrid emulsions and the zeta-potential of the hybrid emulsions suggested the different forms of silica components in each hybrid emulsion. Thermal gravimetric analysis, 29Si NMR measurements, and transmission electron microscope observations revealed that the hybrid emulsion from the anionic polymer emulsion was a mixture of anionic polymer particles and homogeneously dissolved silicate oligomer-polymer. On the contrary, the hybrid emulsion from cationic polymer emulsion consisted of polymer core-silica shell particles. The electrostatic interaction between the cationic polymer particle surface and the silicate would be responsible for the accumulation of the silicate onto the particle surface, leading to the silica shell layer formation. The sol-gel condensation reaction of silicate in the acidic emulsion phase was revealed to be controllable by the surface charge of the coexisting particles.     

Relationship between the polymer/silica interaction and properties of silica composite materials

Cast film composites have been prepared from aqueous polymer solutions containing nanometric silica particles. The polymers were polyvinyl alcohol (PVA), hydroxypropylmethylcellulose (HPMC) and a blend of PVA‐HPMC polymers. In the aqueous dispersions, the polymer–silica interactions were studied through adsorption isotherms. These experiments indicated that HPMC has a high affinity for silica surfaces, and can adsorb at high coverage; conversely, low affinity and low coverage were found in the case of PVA. In the films, the organization of silica particles was investigated through transmission electron microscopy (TEM) and small‐angle neutron scattering (SANS). Both methods showed that the silica particles were well‐dispersed in the HPMC films and aggregated in the PVA films. The mechanical properties of the composite films were evaluated using tensile strength measurements. Both polymers were solid materials, with a high‐elastic modulus (65 MPa for HPMC and 291 for PVA) and a low‐maximum elongation at break (0.15 mm for HPMC and 4.12 mm for PVA). In HPMC films, the presence of silica particles led to an increase in the modulus and a decrease in the stress at break. In PVA films, the modulus decreased but the stress at break increased upon adding silica. Accordingly, the polymer/silica interaction can be used to tune the mechanical properties of such composite films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1134–1146, 2006     

Payne effect in silica‐filled styrene–butadiene rubber: Influence of surface treatment

The nonlinear effect at small strains (Payne effect) has been investigated in the case of silica‐filled styrene‐butadiene rubber. The originality of this study lies in the careful preparation of samples in order to fix all parameters except one, that is, the modification of the silica surface by grafting silane (introduced at different concentrations) via reactive mixing. The organosilane can be either a coupling or a covering surface treatment with an octyl alkyl chain. A careful morphological investigation has been performed prior to mechanical characterization and silica dispersion was found to be the same whatever the type and the amount of silane. The increasing amount of covering agents was found to reduce the amplitude of the Payne effect. A similar decrease is observed for low coupling agent concentration. At higher concentrations, the evolution turns through an increase due to the contribution of the covalent bonds between the matrix and the silica acting as additional crosslinking. The discussion of the initial modulus was done in the frame of both the filler–filler and filler–polymer models. It is unfortunately not possible to distinguish both scenarios, because filler–filler and filler–matrix interactions are modified in the same manner by the grafting covering agent. On the other hand, the reversible decrease of the modulus versus strain (Payne effect) is interpreted in terms of debonding of the polymeric chains from the filler surface. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 286–298, 2007     

Immobilization of RAFT agents on silica nanoparticles utilizing an alternative functional group and subsequent surface‐initiated RAFT polymerization

Silica–polystyrene core‐shell particles were successfully prepared by surface‐mediated reversible addition fragmentation chain transfer (RAFT) polymerization of styrene monomer from the surfaces of the silica‐supported RAFT agents. Initially, macro‐RAFT agents were synthesized by RAFT polymerization of γ‐methacryloxypropyltrimethoxysilane (MPS) in the presence of chain transfer agents (CTAs). Immobilization of CTAs onto the silica surfaces was then performed by reacting silica with macro‐RAFT agents via a silane coupling. Grafting of polymer onto silica forms core‐shell nanostructures and shows a sharp contrast between silica core and polymer shell in the phase composition. The thickness of grafted‐polymer shell and the diameter of core‐shell particles increase with the increasing ratio of monomer to silica. A control experiment was carried out by conventional free radical emulsion copolymerization of MPS‐grafted silica and styrene under comparable conditions. The resulting data provide further insight into the chemical composition of grafted‐polymers that are grown from the silica surface through RAFT process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 467–484, 2009     

Comparison of monomethoxy‐, dimethoxy‐, and trimethoxysilane anchor groups for surface‐initiated RAFT polymerization from silica surfaces

The immobilization of reversible addition–fragmentation chain transfer (RAFT) agents on silica for surface‐initiated RAFT polymerizations (SI‐RAFT) via the Z‐group approach was studied systematically in dependence of the functionality of the RAFT‐agent anchor group. Monoalkoxy‐, dialkoxy‐, and trialkoxy silyl ether groups were incorporated into trithiocarbonate‐type RAFT agents and bound to planar silica surfaces as well as to silica nanoparticles. The immobilization efficiency and the structure of the bound RAFT‐agent film varied strongly in dependence of the used solvent (toluene vs. 1,2‐dimethoxyethane) and the anchor group functionality, as evidenced by atomic force microscopy, transmission electron microscopy, dynamic light scattering, and UV/Vis spectroscopy. Surface‐initiated RAFT polymerizations using functionalized silica nanoparticles revealed that grafted oligomers, which often occur in SI‐RAFT, are not formed within the crosslinked structures that originate from the immobilization, and that RAFT‐agent films that show less aggregation during the immobilization are more efficient during SI‐RAFT in terms of polymer grafting density. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 103–113     

Chemically stable hybrid polymer electrolyte membranes prepared by radiation grafting,sulfonation, and silane‐crosslinking techniques

To prepare a crosslinked hybrid polymer electrolyte membrane (PEM) with high chemical stability, a silane monomer, namely p‐styryltrimethoxysilane (StSi), was first grafted to poly(ethylene‐co‐tetrafluoroethylene) (ETFE) film by γ‐ray preirradiation. Hydrolysis‐condensation and sulfonation were then performed on the StSi‐grafted ETFE (StSi‐g‐ETFE) films to give them crosslinks and proton conductibility, respectively. Thus, a crosslinked proton‐conducting hybrid PEM was obtained. The crosslinks introduced by the silane‐condensation have an inorganic ? Si? O? Si? structure, which enhance the chemical and thermal stabilities of the PEM. The effect of the timing of the hydrolysis‐condensation (before or after sulfonation) and the sulfonation method (by chlorosulfonic acid or H₂SO₄) on the properties of the resulting hybrid PEMs such as ion‐exchange capacity, proton conductivity, water uptake, chemical stability, and methanol permeability were investigated to confirm their applicability in fuel cells. We conclude that the properties of the new crosslinked hybrid StSi‐grafted PEMs are superior to divinylbenzene (DVB)‐crosslinked styrene‐grafted membranes. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5559–5567, 2008     

Effect of monomer structures and preparation methods on the morphology and properties of UV cured organic–inorganic hybrid films

The effects of preparation methods and monomer chemical structures on the microstructure, morphology, and properties of the hybrid films were studied. 7DBPA‐3S was synthesized by the sol–gel reaction of precondensed silica particles with alkoxysilane‐modified polymers DBPA. DBP‐POBG3T3 was prepared by the radiation curing of comb‐like UV curable alkoxysilanes POBG3T3 with UV curable polymer DBP, followed by the sol–gel reaction of alkoxysilanes. The DBP‐POBG3T3 film consisted of polymer matrix and large tethered aggregates with tiny silica connected by organic chains. On the contrary, silica nanoparticles were well‐dispersed in the 7DBPA‐3S hybrid film. The TEM, energy dispersive X‐ray Si‐mapping and P‐mapping images are good experimental approaches to characterize the texture of the tethered aggregates. The 7DBPA‐3S hybrid composite with well‐dispersed silica nanoparticles exhibited smoother surface, higher transparency, and better thermal stability than the DBP‐POBG3T3 composite did. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1152–1165, 2007     

Synthesis of raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization

Organic–inorganic hybrid particles have many potential applications, but almost all research has been focused on hybrid particles with one kind of inorganic nanoparticle. This article presents a novel and facile preparation approach for raspberry‐like silica/polystyrene/silica multilayer hybrid particles via miniemulsion polymerization. In this method, larger, surface‐modified silica particles are first dispersed into monomer droplets to form a miniemulsion, and then raspberry‐like silica/polystyrene/silica multilayer hybrid particles are directly obtained when miniemulsion polymerization is performed in the presence of smaller, unmodified silica particles with 4‐vinylpyridine as an auxiliary monomer. Influential parameters such as the amount of 4‐vinylpyridine, the surfactant concentration, and the pH value of the system have been investigated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1028–1037, 2007     

Photoiniferter surface grafting of poly(methyl acrylate) using xanthates

The UV‐induced and catalyst‐free photoiniferter surface grafting using xanthate RAFT agents is studied. First, a novel silane containing a xanthate RAFT agent moiety is synthesized and successfully grafted onto a silicon wafer as confirmed by secondary ion mass spectrometry (SIMS). Next, using only methyl acrylate, solvent and UV light (365 nm) polymer brushes are grafted rapidly from the surface with film thicknesses up to 25 nm reached within half an hour. The obtained polymer films are thoroughly analyzed by X‐ray photoelectron spectroscopy (XPS), ToF‐SIMS, and AFM. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2002–2007     

Effect of silane coupling agent on the polymer‐filler interaction and mechanical properties of silica‐filled NR

The effects of filler loading and a new silane coupling agent 3‐octanoylthio‐1‐ propyltriethoxysilane (NXT silane) on the polymer‐filler interaction and mechanical properties of silica‐filled and carbon black‐filled natural rubber (NR) compounds were studied. Silica (high dispersion silica7000GR, VN2, and VN3) and carbon black (N330) were used as the fillers, and the loading range was from 0 to 50 phr. The loading of NXT silane was from 0 to 6 phr. Experimental results show that the maximum and minimum torques of silica and carbon black‐filled NR increase with increasing filler loading. With increasing filler loading, the scorch time and optimum cure time decrease for carbon black‐filled NR, but increase for silica‐filled NR. The minimum torque, scorch time, and optimum cure time decrease because of the presence of NXT silane. For the carbon black and silica‐filled NR, the tensile strength and elongation at break have maximum values, but the hardness, M300, M100, and tear strength keep increasing with filler loading. The mechanical properties of silica‐filled NR were improved in the presence of NXT silane. With increasing filler loading, the storage modulus of filled NR increases, but the loss factor decreases. Carbon black shows the strongest polymer‐filler interaction, followed by VN3, 7000GR, and VN2. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 573–584, 2005     

Synthesis,characterization, and permeability evaluation of hybrid organic–inorganic films

The preparation and characterization of hybrid organic–inorganic films based on poly(dimethylsiloxane), PDMS, crosslinked with nanoclusters obtained from pentaerythrithol triacrylate (PETA) and 2‐aminoethyl‐3‐aminopropyltrimethoxysilane (AS), are reported. The introduction of silica nanoclusters, obtained from tetraethoxysilane as an additional crosslinker, improved the mechanical stability of the films and also produced a noticeable decrease in the solvent sorption and in the distance between the nodes of the polymeric networks. The performance of these films as membranes for gas separation processes was similar to those reported for commercial PDMS, although they presented polar organic PETA/AS crosslinker nuclei. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4281–4292, 2004     

Grafting of silica during the processing of silica‐filled SBR: Comparison between length and content of the silane

The treatment of nanoscopic silica grafted in the blend during the processing of silica‐filled styrene butadiene rubber was performed with silane, introduced at different concentrations, or at a constant concentration with a given length of alkyl chain. From swelling measurements in water and in solvent, the maximum silane content that can be grafted has been calculated as a function of the length of the silane alkyl chains as well as their efficiency to cover the silica surface. The found values are close to the values found in the literature for grafting in solution. Moreover, a direct correspondence between the length of the silane alkyl chains and their concentration has been deduced. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 143–152, 2006     

Production of crosslinked,hollow nanoparticles by surface‐initiated living free‐radical polymerization

Surface‐initiated living free‐radical polymerization is employed in a multistep procedure to prepare hollow polymeric nanocapsules. Initially, trichlorosilyl‐substituted alkoxyamine initiating groups are attached to the surface silanol groups of silica nanoparticles. This surface layer of initiating groups is then used to grow functionalized linear chains leading to a core–shell morphology. The choice of functional groups is governed by their ability to undergo facile crosslinking reactions, with both active ester and benzocyclobutene groups being examined. Under either chemical or thermal conditions, the reaction of these functionalities gives a crosslinked polymeric shell that is covalently attached to, and surrounds, the central silica core. Removal of the silica core with HF then gives the hollow polymeric nanocapsules, which are stable under solvent dissolution and thermal treatment because of their crosslinked structure. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1309–1320, 2002     

UV‐induced crosslinking of ring opening metathesis block copolymer micelles

Statistical and amphiphilic block copolymers bearing cinnamoyl groups were prepared by ring opening metathesis polymerization (ROMP). The UV‐induced [2 + 2] cycloaddition reaction of polymer bound cinnamic acid groups was studied in polymer thin films as well as in block copolymer micelles. In both cases, exposure to UV‐light for 10 min led to a crosslinking conversion of about 60%, as determined by FT‐IR spectroscopy and UV–vis absorption measurements. Time based IR‐spectroscopy revealed a maximum conversion of 78% reached after an irradiation time of about 16 min. For micelles obtained from polymers bearing 5 mol % or more cinnamoyl groups, the crosslinking reaction proceeded smoothly, yielding in crosslinked particles which were stable in a non‐selective solvent (CHCl₃). Diameters determined by dynamic light scattering in the selective solvent (MeOH) were similar for both, non‐crosslinked and crosslinked micelles, whereas diameters of crosslinked micelles in the non‐selective solvent (CHCl₃) were significantly larger compared to MeOH samples. This strategy of direct self assembly of block‐copolymers in a selective solvent followed by “clean” crosslinking, without the need for additional crosslinking reagents or crosslinking initiators, provides a straight forward approach toward ROMP‐based polymeric nano‐particles. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2402–2413, 2008     

Air‐tolerantly surface‐initiated AGET ATRP mediated by iron catalyst from silica nanoparticles

Well‐defined polymer‐nanoparticle hybrids were prepared by a newly reported method: atom transfer radical polymerization using activators generated by electron transfer (AGET ATRP) mediated by iron catalyst. The kinetics of the surface‐initiated AGET ATRP of methyl methacrylate from the silica nanoparticles, which was mediated by FeCl₃/triphenylphosphine as a catalyst complex, ascorbic acid as a reducing agent, N,N‐dimethylformamide as the solvent in the presence of a “sacrificial” (free) initiator, was studied. Both the free and grafted polymers were grown in a control manner. The chemical composition of the nanocomposites was characterized by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and ¹H nuclear magnetic resonance spectroscopy. Thermogravimetric analysis was used to estimate the content of the grafted organic compound, and transmission electron micrographs was used to observe the core‐shell structure of the hybrid nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2006–2015, 2010     

Polymerized pickering HIPEs: Effects of synthesis parameters on porous structure

A polyHIPE is a highly porous polymer synthesized from monomers within the external phase of a high internal phase emulsion (HIPE). The large amount of difficult to remove surfactant needed for HIPE stabilization can affect the properties of the resulting polymer. A Pickering emulsion is a surfactant‐free emulsion stabilized by solid particles that preferentially migrate to the interface. In this article, the synthesis of crosslinked polyacrylate polyHIPEs based on Pickering HIPEs stabilized using silane‐modified silica nanoparticles is described and the effects of the synthesis parameters on the porous structure are discussed. The silane chemistry, silane content, and nanoparticle content had significant effects on the size of the polyhedral, relatively closed‐cell polyHIPE voids that resulted from aqueous‐phase initiation. Increasing the mixing intensity reduced the wall thickness and produced a more open‐cell structure. The locus of initiation had a significant effect on polyHIPE morphology. Organic‐phase initiation yielded larger, more spherical voids from the more extensive coalescence before the structure could be “locked‐in” at the gel point. Most significantly, the nanoparticles were located within the polymer walls rather than at the interface, as might be expected. The void walls were shown to be an assembly of nanoparticle agglomerate shells that become embedded within the polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1516–1525, 2010     

Particle monolayer formation at the air–water interface by silica particle with well‐defined grafted polymer

Particle monolayer formation at the air–water interface by polymer‐grafted colloidal silica was investigated. Methyl methacrylate (MMA) was polymerized from initiative bromide groups at colloidal silica surface by atom transfer radical polymerization. We obtained polymer‐grafted silica particle (SiO₂‐PMMA) with relative narrow polydispersity of PMMA. For the polymer‐grafted particle with high graft density, particle monolayer formation was confirmed by π‐A isotherm measurement and SEM observation. Interparticle distance was controllable by surface pressure. Furthermore, grafted polymer chains were suggested to be fairly extended at the air–water interface. However, for the polymer‐grafted particle with low graft density, monolayer structure on substrate showed aggregation and voids. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2789–2797, 2006