Bioactivity Performance of Pure Mg after Plasma Electrolytic Oxidation in Silicate-Based Solutions

The biodegradable metals, including magnesium (Mg), are a convenient alternative to permanent metals but fast uncontrolled corrosion limited wide clinical application. Formation of a barrier coating on Mg alloys could be a successful strategy for the production of a stable external layer that prevents fast corrosion. Our research was aimed to develop an Mg stable oxide coating using plasma electrolytic oxidation (PEO) in silicate-based solutions. 99.9% pure Mg alloy was anodized in electrolytes contained mixtures of sodium silicate and sodium fluoride, calcium hydroxide and sodium hydroxide. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), contact angle (CA), Photoluminescence analysis and immersion tests were performed to assess structural and long-term corrosion properties of the new coating. Biocompatibility and antibacterial potential of the new coating were evaluated using U2OS cell culture and the gram-positive Staphylococcus aureus (S. aureus, strain B 918). PEO provided the formation of a porous oxide layer with relatively high roughness. It was shown that Ca(OH)₂ was a crucial compound for oxidation and surface modification of Mg implants, treated with the PEO method. The addition of Ca²⁺ ions resulted in more intense oxidation of the Mg surface and growth of the oxide layer with a higher active surface area. Cell culture experiments demonstrated appropriate cell adhesion to all investigated coatings with a significantly better proliferation rate for the samples treated in Ca(OH)₂-containing electrolyte. In contrast, NaOH-based electrolyte provided more relevant antibacterial effects but did not support cell proliferation. In conclusion, it should be noted that PEO of Mg alloy in silicate baths containing Ca(OH)₂ provided the formation of stable biocompatible oxide coatings that could be used in the development of commercial degradable implants.     

The formation mechanism and biocorrosion property of CaSiO3/CaHPO4 · 2H2O composite conversion coating on the extruded Mg‐Zn‐Ca alloy for bone implant application·

In this work, a calcium silicate and calcium phosphate (CaSiO₃/CaHPO₄ · 2H₂O) composite coating was applied by a chemical reaction to an extruded Mg‐Zn‐Ca magnesium alloy. SEM observation showed that a flat and sand‐like conversion coating was formed. X‐ray diffractometer (XRD) analysis indicated that the conversion coating was composed of CaHPO₄ · 2H₂O and a little amount of CaSiO₃. The formation mechanism of CaSiO₃/CaHPO₄ · 2H₂O composite conversion coatings was discussed. The electrochemical polarization tests showed that the conversion coating markedly improved the biocorrosion resistance of Mg‐Zn‐Ca alloy in Hank's solution. Copyright © 2010 John Wiley & Sons, Ltd.     

Evaluation of in vitro bioactivity and MG63 Oesteoblast cell response for TiO2 coated magnesium alloys

The present investigation reports TiO₂ coating on magnesium alloy AZ31 by sol–gel method via dip coating technique. TiO₂ coated surface was characterized by thin film X-ray diffraction (TF-XRD), Fourier transform infrared red (FT-IR) spectroscopy, scanning electron microscopy (SEM) with energy-dispersive X-ray (EDX) spectroscopy, atomic force microscopy (AFM) and transmission electron microscopy (TEM) techniques. From TF-XRD results, the peaks at 2θ values of 25.14, 32.12, 68.73 and 70.11 confirm the presence of TiO₂. The TiO₂ is crystalline in nature and the crystallite size is about 32.4 nm. SEM-EDX, TEM and AFM show that the coated surface is uniform and nanoporous. FT-IR analysis shows that the peak in the range of 692 cm^?1 is assigned to Ti–O–Ti stretching vibration. Contact angle measurements show that the coating is hydrophilic in nature. Bioactivity of the coating in simulated body fluid (SBF) was also examined, the hydroxyl functionalized surface greatly enhances the hydroxyapatite growth. The potentiodynamic polarization studies prove that the corrosion resistance of the TiO₂ coated surface after immersion in SBF for 7 days is improved dramatically. Cell adhesion studies confirm the increased cell attachment on TiO₂ coated surface when compared to uncoated alloy, due to less amount of Mg ion release from the substrate in the culture medium.     

Effects of Ca and Ag addition and heat treatment on the corrosion behavior of Mg-7Sn alloys in 3.5 wt.% NaCl solution

The effects of 1 wt.% Ca or 1 wt.% Ca + 1 wt.% Ag addition and heat treatment on the corrosion behavior of Mg-7Sn (wt.%) alloy in 3.5 wt.% NaCl solution were investigated by electrochemical measurements and immersion tests. The alloys were characterized by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS). It was found that all alloys were corroded by pitting corrosion and grain boundary corrosion and further corroded with time going. Loose layers of compounds, including Mg (OH)₂, MgO, SnO₂, and other compounds containing Ca and Ag elements, were calibrated on the surface of corroded Mg-7Sn-1Ca-1Ag alloy. The Ca addition improved the corrosion resistance of Mg-7Sn alloy due to the formation of relatively stable compounds containing calcium element and grains refinement. Furthermore, the solid solutioned alloys obtained a superior corrosion resistance due to the dissolve of eutectic Mg₂Sn phase and homogenization treatment. However, the aging treatment is slightly detrimental to the corrosion resistance of Mg-7Sn alloys with the formation of Mg₂Sn precipitates. In conclusion, the aged Mg-7Sn-1Ca-1Ag alloy exhibited a better corrosion resistance and a noticeable micro-hardness property compared with those of as-cast Mg-7Sn alloy. And this study provides an important idea for the research on the comprehensive properties of Mg-Sn alloys.     

Corrosion behavior of electroless Ni–P/TiO2 nanocomposite coatings

Composite Ni–P/nano‐TiO₂ coatings were prepared by simultaneous electroless deposition of Ni–P and nano‐TiO₂ on a low carbon steel substrate. The deposition was carried out from stirred solutions containing suspended nano‐TiO₂ particles. The Ni–P and Ni–P/nano‐TiO₂ coatings before and after heat treatment were characterized by X‐ray diffraction, scanning electron microscopy and energy dispersive X‐ray spectroscopy. The micro‐structural morphologies of the coatings significantly varied with the nano‐TiO₂ content. The corrosion resistance of as‐plated and heat‐treated Ni–P and Ni–P/nano‐TiO₂ coatings was investigated by anodic polarization, Tafel plots and electrochemical impedance spectroscopic (EIS) studies in 3.5% NaCl solution. Ni–P/nano‐TiO₂ coating exhibited superior corrosion resistance over Ni–P coating. Copyright © 2015 John Wiley & Sons, Ltd.     

Improved antibacterial properties of an Mg‐Zn‐Ca alloy coated with chitosan nanofibers incorporating silver sulfadiazine multiwall carbon nanotubes for bone implants

Bacteria‐caused infection remains an issue in the treatment of bone defects by means of Mg‐Zn‐Ca alloy implants. This study aimed to improve the antibacterial properties of an Mg‐Zn‐Ca alloy by coating with chitosan‐based nanofibers with incorporated silver sulfadiazine (AgSD) and multiwall carbon nanotubes (MWCNTs). AgSD and MWCNTs were prepared at a weight ratio of 1:1 and then added to chitosan at varying concentrations (ie, 0, 0.25, 0.5, and 1.5 wt.%) to form composites. The obtained composites were ejected in nanofiber form using an electrospinning technique and coated on the surface of an Mg‐Zn‐Ca alloy to improve its antibacterial properties. A microstructural examination by scanning electron microscopy (SEM) revealed the diameter of chitosan nanofiber ejected increased with the concentration of AgSD‐MWCNTs. The incorporation of AgSD‐MWCNTs into the chitosan nanofibers was confirmed by Fourier transform infrared spectroscopy (FTIR). Examination of the antibacterial activity shows that chitosan nanofibers with AgSD‐MWCNTs can significantly inhibit the growth and infiltration of Escherichia coli and Staphylococcus aureus. Biocompatibility assay and cell morphology observations demonstrate that AgSD‐MWCNTs incorporated into nanofibers are cytocompatible. Taken together, the results of this study demonstrate the potential application of electrospun chitosan with AgSD‐MWCNTs as an antibacterial coating on Mg‐Zn‐Ca alloy implants for bone treatment.     

Preparation and adsorption performance of a NiO/MgF2 composite adsorbent

Fluoride adsorbents have been applied for the purification of UF₆ product from fluorination process. A MgF₂-based adsorbent, NiO/MgF₂, was prepared using NiF₂ as doping agent. The specific surface area of NiO/MgF₂ was 5 times larger than that of MgF₂, its porosity was also larger than that of MgF₂. The saturated adsorption capacity of NiO/MgF₂ for MoF₆ was 21.4?±?1.9 mg g^?1. The desorption behavior was examined by thermogravimetric analysis (TG). The NiO/MgF₂ with adsorbed MoF₆ was investigated using extended X-ray absorption fine structure spectroscopy (EXAFS), which showed no bonding interactions between NiO and MoF₆, while the adsorption of MoF₆ on NiO/MgF₂ was chemisorption via a Mo–F–Mg bond.

     

Physicomechanical properties of nickel coating deposited from sulfate nickel plating electrolyte using preliminary underpotential deposition

A study of nickel coatings electroplated from electrolytes of the compositions (M) NiSO₄ 0.5, NiCl₂ 0.3, and H₃BO₃ 0.404 (electrolyte 1) and NiSO₄ 0.5, NiCl₂ 0.3, and H₃BO₃ 0.404 with the addition of 2 mg L^–1 RADO (electrolyte 2) in the constant-current mode after preliminary potentiostatic treatment (underpotential deposition) of the support revealed the formation of Fe–Ni alloy in the initial moment of formation of the nickel coating. Pretreatment of the steel surface in the underpotential deposition mode allows preparation of uniform finely crystalline nickel coatings with enhanced levels of the wear resistance, microhardness, and corrosion resistance.     

Nanoscale Surface Modification of Lithium‐Rich Layered‐Oxide Composite Cathodes for Suppressing Voltage Fade

Lithium‐rich layered oxides are promising cathode materials for lithium‐ion batteries and exhibit a high reversible capacity exceeding 250 mAh g⁻¹. However, voltage fade is the major problem that needs to be overcome before they can find practical applications. Here, Li_1.2Mn_0.54Ni_0.13Co_0.13O₂ (LLMO) oxides are subjected to nanoscale LiFePO₄ (LFP) surface modification. The resulting materials combine the advantages of both bulk doping and surface coating as the LLMO crystal structure is stabilized through cationic doping, and the LLMO cathode materials are protected from corrosion induced by organic electrolytes. An LLMO cathode modified with 5 wt % LFP (LLMO–LFP5) demonstrated suppressed voltage fade and a discharge capacity of 282.8 mAh g⁻¹ at 0.1 C with a capacity retention of 98.1 % after 120 cycles. Moreover, the nanoscale LFP layers incorporated into the LLMO surfaces can effectively maintain the lithium‐ion and charge transport channels, and the LLMO–LFP5 cathode demonstrated an excellent rate capacity.     

Zn–HA–TiO2 nanocomposite coatings electrodeposited on a NiTi shape memory alloy

In this work, zinc–hydroxyapatite (Zn–HA) and zinc–hydroxyapatite–titania (Zn–HA–TiO₂) nanocomposite coatings were electrodeposited onto a NiTi shape memory alloy, using a chloride zinc plating bath. The structure of the composite coatings was characterized by X‐ray diffraction, scanning electron microscopy and high‐resolution transmission electron microscopy. According to the results, the Zn–HA–TiO₂ coating exhibited a plate‐like surface morphology, where the addition of the nanoparticles caused to an increase in roughness. It was also found that due to applying a proper stirring procedure during co‐deposition, a homogenous dispersion of the nanoparticles in the coatings was achieved. Also, the addition of the TiO₂ nanoparticles to the Zn–HA–TiO₂ coating enhanced the microhardness and wear resistance. Copyright © 2014 John Wiley & Sons, Ltd.     

Effects of Ti and Zr Substituted on the Electrochemical Characteristics of MgNi-Based Alloy Electrodes

Mg-based hydrogen storage alloys MgNi, Mg0.9Ti0.1Ni, and Mg0.9Ti0.06Zr0.04Ni were successfully prepared by means of mechanical alloying （MA）. The structure and the electrochemical characteristics of these Mg-based materials were studied. The X-ray diffraction （XRD） result shows that the main phases of the alloys exhibit amorphous structure. The scanning electron microscopy （SEM） photograph shows that the particle size of Ti and Zr substituted alloys was about 2-4 μm in diameter. The cycle lives of the alloys were prolonged by adding Ti and Zr. After 50 charge-discharge cycles, the discharge capacity of Mg0.9Ti0.06Zr0.04Ni was 91.74% higher than that of MgNi alloy and 37.96% higher than that of Mg0.9Ti0.1Ni alloy. The main reason for the electrode capacity decay is the formation of Mg（OH）2 （product of Mg corrosion） at the surface of alloy. The potentiodynamic polarization result indicates that Ti and Zr doping improves the anticorrosion in an alkaline solution. The electrochemical impedance spectroscopy （EIS） results suggest that proper amount of Ti and Zr doping improves the electrochemical catalytic activity significantly.     

MgF2 Xerogels

MgF₂ protective and antireflective coatings have been conventionally produced by sputtering or chemical vapour deposition CVD [1, 2], but here sol-gel routes to MgF₂ are explored. MgF_2(M) and MgF_2(E) were prepared using an alkoxide:HF:ROH mole ratio of 1:2:200 with methanol and ethanol respectively. All sols were stable for over a year. X-ray diffraction confirmed the presence of MgF₂ in samples (but also traces of MgO), and X-ray photoelectron spectroscopy suggested some F deficiency in the surface. Nevertheless, the MgF₂ xerogels had surface areas and porosities that were very high and this may be used to advantage in coatings or sensors.     

Infrared stealth and anticorrosion performances of organically modified silicate‐NiZn ferrite/polyaniline hybrid coatings

Hybrid coatings based on organically modified silicate‐Ni_0.5Zn_0.5Fe₂O₄/polyaniline were synthesized through a sol–gel technique with different NiZn ferrite/polyaniline weight ratio (1/1, 1/2, 1/5). These hybrid films were deposited via spin coating onto an aluminum alloy to improve the corrosion protection and to act as infrared stealth coatings. The effects induced by the NiZn ferrite/polyaniline hybrids on the chain dynamic, ferromagnetic behavior, infrared stealth, and anticorrosion performances of the coated samples were investigated. The rotating‐frame spin‐lattice relaxation times and scale of the spin‐diffusion path length indicated that the configuration of the hybrid films was highly cross‐linked and dense. The thermal extinction of the hybrid coatings increased with the increase in the polyaniline content. Potentio‐dynamic and salt‐spray analysis revealed that the hybrid films provided an exceptional barrier and corrosion protection in comparison with untreated aluminum alloy substrates. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 926–935, 2008     

Characterization and corrosion resistance of organically modified silicate/MO2 (M = Zr,Ti, or Ce) hybrid coatings on a 6061‐T6 aluminum alloy

Hybrid coatings based on organically modified silicate (Ormosil)/ZrO₂ (0–1.0 wt %) and Ormosil/MO₂ (M = Ti or Ce) were synthesized through a sol–gel technique. Tetraethylenepentamine, 3‐glycidoxypropyltrimethoxysilane, tetraethoxysilane, and MO₂ (M = Zr, Ti, or Ce) metallic particle were used as precursors for the hybrid coatings. These hybrid films were deposited via spin coating onto an aluminum alloy to improve the corrosion protection. The effects induced by the ZrO₂ content and the metallic particle type on the chain dynamics, thermal stability, and corrosion performance of the coated samples were investigated. The rotating‐frame spin–lattice relaxation times and scale of the spin–diffusion path length indicated that the configuration of the hybrid films was highly crosslinked and dense and adhered to the aluminum alloy substrates. The thermal stability and the apparent activation energy, evaluated by van Krevelen's method, of the hybrid coatings depended on the ZrO₂ content and on the metallic particle type. Potentiodynamic and salt‐spray analysis revealed that the hybrid films provided exceptional barrier and corrosion protection in comparison with untreated aluminum alloy substrates. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 335–342, 2006     

Effects of Ti and Co on the Electrochemical Characteristics of MgNi-Based Alloy Electrodes

Mg-based hydrogen storage alloys MgNi, Mg0.9Ti0.1Ni and Mg0.9Ti0.1Ni0.9Co0.1 were successfully prepared by means of mechanical alloying （MA）. The structure and the electrochemical characteristics of these Mg-based materials were also studied. The results of X-ray diffraction （XRD） and scanning electron microscopy （SEM） show that the main phases of the alloys exhibit amorphous structures, and trace of Ni co-exists. The charge-discharge cycle tests indicate these alloys have good electrochemical active characteristics. And the cycle stability of Ti and Co doped alloy was better than that of MgNi alloy. After 50 cycle charge-discharge, the discharge capacity of the Mg0.9Ti0.1Ni0.9Co0.1 alloy was much better than that of MgNi and Mg0.9Ti0.1Ni alloys. The discharge capacity of Mg0.9Ti0.1Ni0.9Co0.1 was 102.8% higher than that of MgNi alloy, and 45.49% higher than that of the Mg0.9Ti0.1Ni alloy. During the process of charge-discharge cycle test, the main reason for the electrode capacity fading is the corrosion of Mg to Mg（OH）2 on the surface of alloys. The Tafel polarization test indicates Ti and Co improve the anticorrosion in an alkaline solution. The EIS results suggest that proper amount of Ti and Co doping improve the electrochemical catalytical activity on the Mg-based alloy surface significantly.     

Electrochemical corrosion behaviors and corrosion protection properties of Ni–Co alloy coating prepared on sintered NdFeB permanent magnet

In this study, a protective Ni–Co alloy coating was prepared on sintered NdFeB magnet applying electrodeposition technique. A pure nickel coating was also studied for a comparison. The microstructure, surface morphologies, and chemical composition of coatings were investigated using X-ray diffraction, scanning electron microscope, and energy dispersive spectroscopy, respectively. The corrosion protection properties of coatings for NdFeB magnet in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The microstructure and surface morphologies analysis showed that the addition of cobalt element into matrix metal Ni altered the preferential orientation of pure nickel coating from (2 0 0) crystal face for pure nickel coating to (1 1 1) crystal face for Ni–Co alloy coating, and made the surface morphologies more compact and uniform due to the grain-refining. The results of potentiodynamic polarization test showed that compared with pure nickel coating, Ni–Co alloy coating exhibited much nobler corrosion potential (E _corr) and lower corrosion current density (j _corr), indicating better anticorrosive properties. The long-term immersion test by dint of EIS indicated that the Ni–Co alloy coating still presented high impedance value of 1.9 × 10⁵ Ω cm² with the immersion time of 576 h indicating the excellent anticorrosive properties, and corrosion protection properties of nickel coating for NdFeB magnet practically disappeared with the immersion time of 144 h, which also indicated that the Ni–Co alloy coating provided better corrosion protection properties for the NdFeB magnet compared with nickel coating.     

Fabrication and properties of MgF<Subscript>2</Subscript> composite film modified with carbon nanotubes

Carbon nanotubes (CNTs) were used to modify magnesium fluoride (MgF₂) film via the spin coating technique. Nanoparticles of MgF₂ were in situ synthesized on surfaces of CNTs resulted in the composites (MgF₂–CNTs) by means of sol–gel technique. The sizes of the MgF₂ nanoparticles in situ synthesized on CNTs surfaces could be modulated by processing the MgF₂ sol–gel in different ways. The MgF₂–CNTs as prepared was mixed with MgF₂ sol to fabricate composite films (MgF₂–CNTs/MgF₂). Instead of adding directly CNTs, adding MgF₂–CNTs, into MgF₂ sol could effectively improve the dispersion of CNTs, avoid emergence of carbon clusters in the compsite film, decrease surface roughness of the film, and enhance the interaction between the CNTs and MgF₂ matrix. In the paper, the MgF₂ nanoparticles were in situ synthesized on the surfaces of multi-walled carbon nanotubes (MWCNTs) and single-walled carbon nanotubes (SWCNTs) respectively to prepare MgF₂–SWCNTs/MgF₂ and MgF₂–MWCNTs/MgF₂ composite films. Experimental results showed that the transparency of the MgF₂–SWCNTs/MgF₂ composite film was higher than that of the MgF₂–MWCNTs/MgF₂ film in the range of ultraviolet, visible and near-infrared wavelengths. The results showed SWCNTS could be an ideal reinforcement of MgF₂ films to get good toughness, and retain its optical transmittance at the same time.     

Interaction of Ca,P trace elements and Sr modification in AlSi5Cu1Mg alloys

Thermal and microscopy analyses were carried out to investigate the interaction of Sr modification with Ca and P trace elements in high-purity and commercial-purity Al–5Si–1Cu–Mg alloys. The results show how the addition of Sr to commercial-purity alloy induces significant changes in the nucleation and growth temperatures of eutectic Si since pre-eutectic Al₂Si₂(CaSr) intermetallics tend to poison AlP particles, making them inactive as nucleation sites for eutectic Si. In contrast, the addition of Sr to high-purity alloy shows no apparent influence on the characteristic temperatures of Al–Si eutectic reaction, even though the microstructural investigations reveal flake-to-fibrous transition in the eutectic Si structure. This indicates that the eutectic growth temperature, commonly used to predict eutectic modification level, is not a key feature of Sr modification, but it is indirectly caused due to the presence of additional impurities in commercial-purity alloys which affect the nucleation kinetics of eutectic Si.     

Corrosion behavior of tantalum alloying on γ‐TiAl by double‐glow plasma surface metallurgy technique

The Ta coating with corrosion resistance is grown on the γ‐TiAl substrate by double‐glow plasma surface metallurgy technique, followed by the electrochemical test in 10 wt%, 20 wt% HCl and 10 wt%, 40 wt% H₂SO₄ solution. The data of nanohardness and elastic modulus are collected by the nanoindention test. The adhesion strength of Ta coating is investigated by means of the scratch test. The study of corrosion resistance is performed using potentiodynamic polarization and electrochemical impedance spectroscopy and measured by SEM and X‐ray diffraction. Results highlight that the Ta coating is tightly bonded to the γ‐TiAl substrate, consisting of the deposition layer and diffusion layer. Experimental data indicate that the Ta coating presents excellent corrosion resistance, which is confirmed by the high values of polarization resistance (R_p) and the low values of corrosion current density (i_corr). The surface nanohardness of the Ta coating is improved from 3.41 to 7.29 GPa, nearly twice of that of the substrate. The Ta₂O₅ formed on the coating is able to hold back the penetration of adverse ions inwardly, owing to its dense structure and adhesion effect. Copyright © 2017 John Wiley & Sons, Ltd.     

Surface characteristics of Ti‐10Ta‐10Nb alloy modified by hydrogen peroxide treatment for dental implants

The use of titanium‐based alloys as biomaterials is becoming more common because they have a reduced elastic modulus, superior biocompatibility, specific strength, good corrosion resistance, superior strain control, and fatigue resistance compared to conventional stainless steel and Co? Cr alloys. However, when implanted into the human body these metals are problematic because they do not directly bond with living bone. Surface treatments play an important role in nucleating calcium phosphate deposition on a surgical titanium alloy implant. The purpose of this study is to examine whether the precipitation of apatite on Ti? 10Ta? 10Nb alloy is affected by surface modification in H₂O₂ solution. Specimens were chemically treated with a solution containing 30 wt% H₂O₂ at 80 °C for 1 h, and subsequently heat treated at 400 °C for 1 h. All specimens were immersed in SBF (Simulated Body Fluid) with a pH of 7.4 at 36.5 °C for seven days, and the surfaces were examined with XRD, SEM, EDX and in vitro testing. The microstructure analysis of the Ti? 10Ta? 10Nb alloy after etching with Keller's etchant showed a Widmanstatten pattern. The micro‐Vickers hardness number was 236.44 ± 4.99, and surface roughness was increased by the surface treatment. The wettability after surface treatment was better than on the nontreated surface. Resistance to cytotoxicity was decreased by the chemical surface treatment (P < 0.05). Copyright © 2011 John Wiley & Sons, Ltd.