Thermogravimetric and wide angle X-ray diffraction analysis of thermoplastic elastomers from nylon copolymer and EPDM rubber

Nylon copolymer (PA6, 66) and ethylene propylene diene (EPDM) blends with and without compatibilizer were prepared by melt mixing using Brabender Plasticorder. The thermal stability of nylon copolymer (PA6, 66)/ethylene propylene diene rubber (EPDM) blends was studied using thermogravimetric analysis (TGA). The morphology of the blends was investigated using scanning electron microscopy (SEM). In this work, the effects of blend ratio and compatibilisation on thermal stability and crystallinity were investigated. The incorporation of EPDM rubber was found to improve the thermal stability of nylon copolymer. The kinetic parameters of the degradation process were also studied. A good correlation was observed between the thermal properties and phase morphology of the blends. By applying Coats and Redfern method, the activation energies of various blends were derived from the Thermogravimetric curves. The compatibilization of the blends using EPM-g-MA has increased the degradation temperature and decreased the weight loss. EPM-g-MA is an effective compatibilizer as it increases the decomposition temperature and thermal stability of the blends. Crystallinity of various systems has been studied using wide angle X-ray scattering (WAXS). The addition of EPDM decreases the crystallinity of the blend systems.     

天然橡胶分子链双键中引入环氧基对其性能的影响

天然橡胶在乳液状态下与过氧乙酸反应，在主分子链双键中引入环氧基团，可显著提高分子极性，但其高强伸性能基本保持不变；玻璃化温度上升，冲击弹性下降，耐油性、气密性、粘合性显著改善。     

一种新型硅藻土填充橡胶纳米复合材料研究

橡胶的填料问题一直是人们的研究热点,针对炭黑和白炭黑在橡胶生产中存在的污染问题,本文选用成分结构与白炭黑类似的硅藻土来填充各种橡胶。首先对硅藻土进行了改性,并对不同改性剂改性硅藻土用于填充橡胶进行了研究。结果表明2.5份偶联剂Si69的改性效果最佳。通过机械共混法制备了改性硅藻土/橡胶纳米复合材料,通过力学性能测试确定了比较适合硅藻土填充的橡胶是氟橡胶、三元乙丙橡胶和丙烯酸酯橡胶。绿色环保且价格低廉的硅藻土可以替代白炭黑增强填充氟橡胶、三元乙丙橡胶和丙烯酸酯橡胶。     

PLA maleation: an easy and effective method to modify the properties of PLA/PCL immiscible blends

In this study, maleic-anhydride-grafted polylactide (PLA-g-MA) was investigated as a potential compatibilizing agent for the polylactide (PLA)/poly(ε-caprolactone) (PCL) system, with the aim of enhancing the final properties of the two polymer blends. Indeed, PLA-g-MA was prepared via reactive blending through a free radical process and characterized by means of ¹H-NMR and titration measurements, which demonstrated that the employed procedure allows grafting 0.7 wt% of MA onto the polymer backbone, while avoiding a dramatic reduction of PLA molecular mass. The specific effect of the MA-grafted PLA on the features of the PLA/PCL system was highlighted by adding different amounts of PLA-g-MA to 70:30 (w/w) PLA/PCL blends, where the 70 % PLA component was progressively substituted by its maleated modification. The efficiency of PLA-g-MA as a compatibilizer for the PLA/PCL blends was assessed through SEM analysis, which showed that the dimensions of PCL domains decrease and their adhesion to PLA improves by increasing the amount of PLA-g-MA in the blends. The peculiar microstructure promoted by the presence of PLA-g-MA was found to enhance the mechanical properties of the blend, improving the elongation at break without decreasing its Young’s modulus. Our study demonstrated that not only the microstructure but also the thermal properties of the blends were significantly affected by the replacement of PLA with PLA-g-MA.     

Surface characterization of polybutadiene and natural rubbers oxidized by silver(II)

Silver (II) ion is a powerful oxidizing mediator that was used for surface modification of vulcanized polybutadiene rubber (BR) and natural rubber (NR) through mediated electrochemical oxidation (MEO). Scanning electron microscopy (SEM) pictures showed that surface morphology of the oxidized rubbers was changed so that some cracks and holes appeared on the surface in macroscopic scale. This is possibly due to chain scission caused by alkane group formation which is in turn in accordance with the attenuated total reflection Fourier transform infrared (ATR-FTIR) spectra. The amounts of hydroxyl and carbonyl type surface functional groups were also increased in both oxidized rubbers. The results obtained by atomic force microscopy (AFM) showed that the surface roughness for both rubbers was changed significantly from nano- to micro-scale. Energy dispersive X-ray analysis (EDXA) expresses that surface concentration of atomic oxygen for both BR and NR was increased significantly. Also surface polarity of the treated rubbers was enhanced based on contact angle measurements leading to a higher hydrophilicity. Finally it was found that silver(II) has a somewhat greater oxidation impact on the surface of natural rubber than polybutadiene rubber.     

Influence of compatibilizer on the structure properties of polylactic acid/natural rubber blends

Polylactic acid (PLA) was toughened by 5–20 wt % of natural rubber (NR). Two different compatibilizers maleated PLA (PLA-g-MA) and maleated NR (NR-g-MA) were used as coupling agent. The blends were prepared using twin screw extruder at varying levels of NR. Mechanical, thermal and morphological analyses were carried out to study the effect of compatibilizer on PLA/NR blends compatibility.     

Synergistic effect of SEBS-g-MA and epoxy on toughening of polyamide 6/glass fiber composites

Maleated styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) and epoxy monomer, individually or in combination, are used to toughen polyamide 6/glass fiber composites. The epoxy monomer enhanced interaction between polyamide 6 and glass fiber. SEBS-g-MA rubber is uniformly dispersed in polyamide 6 matrix caused by the preferred compatibilizing reaction between the anhydride group of rubber and the amine terminal group of polyamide 6. The addition of epoxy does not affect the fine dispersion of SEBS-g-MA. Polyamide 6/glass fiber binary composites are brittle. The addition of epoxy monomer alone does not change their brittle features. Similarly, in the absence of epoxy monomer, adding 20 wt % of SEBS-g-MA to polyamide 6/glass fiber composites does not greatly increase the tensile ductility. Only when both SEBS-g-MA and epoxy monomer are present in some combination, do the polyamide 6/glass fiber composites show prominent ductile characteristics, such as stress-whitening and necking. This synergistic effect of epoxy monomer and SEBS-g-MA also imparts higher notched impact strengths to the ternary composites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1448–1458, 2007     

Solubility study of curatives in various rubbers

The previous works on solubility of curatives in rubbers were mainly carried out in natural rubber. Not too much information available on dissimilar rubbers and this is important because most of the compounds today are blends of dissimilar rubbers. Although solubility can be expected to certain level by the previous studies, the current work provides a much precise view in the solubility behavior of curatives. Solubility of sulphur and several accelerators N-cyclohexylbenzothiazole-2-sulphenamide (CBS), N-dicyclohexylbenzothiazole-2-sulphenamide (DCBS), and 2-mercaptobenzothiazole (MBT) is measured in dicumyl peroxide vulcanised Styrene-Butadiene rubber (SBR), Acrylonitrile-Butadiene rubber (NBR) and Ethylene-Propylene-Diene rubber (EPDM) rubber at room temperature and at 60 °C. The experimental results can be correlated with the calculated solubility parameters δ, as determined using the method of Hoftijzer and Van Krevelen. Results of are used to judge the solubility of curatives in a specific rubber in blends.     

Preparation and modification of low-viscous polymeric composites in rotary-pulsatory apparatus in the self-oscillating mode

Preparation and modification of low-viscous polymeric composites in rotary-pulsatory apparatus operating in the self-oscillating mode are described. These are synthesis of antioxidant dispersions, preparation of artificial latexes from an isoprene rubber, modification of epoxy resins with low-molecular-weight carboxyl-containing rubbers, modification of cis-1,4-polyisoprene with a salt of n-nitrosodiphenylamine. The possibility of substantial intensification of these processes is analyzed.     

Toughening of ethylene-propylene random copolymer/clay nanocomposites: Comparison of different compatibilizers

Ethylene/propylene-random-copolymer(PPR)/clay nanocomposites were prepared by two-stage melt blending. Four types of compatibilizers,including an ethylene-octene copolymer grafted maleic anhydride(POE-g-MA) and three maleic-anhydride-grafted polypropylenes(PP-g-MA) with different melt flow indexes(MFI),were used to improve the dispersion of organic clay in matrix.On the other hand,the effects of organic montmorillonite(OMMT) content on the nanocomposite structure in terms of clay dispersion in PPR matrix,thermal behavior and tensile properties were also studied. The X-ray diffraction(XRD) and transmission electron microscopy(TEM) results show that the organic clay layers are mainly intercalated and partially exfoliated in the nanocomposites.Moreover,a PP-g-MA compatibilizer(compatibilizer B) having high MFI can greatly increase the interlayer spacing of the clay as compared with other compatibilizers.With the introduction of compatibilizer D(POE-g-MA),most of the clays are dispersed into the POE phase,and the shape of the dispersed OMMT appears elliptic,which differs from the strip of PP-g-MA.Compared with virgin PPR,the Young’s modulus of the nanocomposite evidently increases when a compatibilizer C(PP-g-MA) with medium MFI is used.For the nanocomposites with compatibilizer B and C,their crystallinities(X_c) increase as compared with that of the virgin PPR. Furthermore,the increase of OMMT loadings presents little effect on the melt temperature(T_m) of the PPR/OMMT nanocomposites,and slight effect on their crystallization temperature(T_c).Only compatibilizer B can lead to a marked increases in crystallinity and T_c of the nanocomposite when the OMMT content is 2 wt%.     

Preparation of hydrogenated natural rubber with nanomatrix structure

Hydrogenated deproteinized natural rubber (HDPNR) with nanomatrix structure was prepared through graft‐copolymerization of acrylonitrile and styrene onto HDPNR particle in latex stage. Structural characterization of the resulting materials through nuclear magnetic resonance and Fourier‐transform infrared spectroscopy confirmed that acrylonitrile and styrene were grafted onto HDPNR. The weather resistance, thermal properties, mechanical properties, storage modulus, and morphology of the resulting materials were investigated in comparison with those of HDPNR. The obtained result indicated that the graft‐copolymerization of HDPNR with hydrogenation conversion of 60 mol% attained the highest grafting efficiency. Thermal resistance and storage modulus of HDPNR‐graft‐poly (styrene‐co‐acrylonitrile) (HDPNR‐g‐SAN) were superior compared with those of HDPNR and deproteinized natural rubber. This was attributed to the nanomatrix formed in HDPNR‐g‐SAN, which was confirmed through a transmission electron microscope. Ribbed smoked sheet natural rubber exhibited the outstanding mechanical properties and weather resistance when it was mixed with HDPNR‐g‐SAN.     

Comparative study of natural rubber and acrylonitrile rubber reinforced with aligned short aramid fiber

The aims of this paper are three-fold. The first is to determine the reinforcement of high performance short aramid fiber in two representative rubber matrices, namely natural rubber and acrylonitrile rubber. The second is to ascertain the effect of rubber polarity on the reinforcement. The third is to establish a pattern of reinforcement for use with less studied fibers. The rubbers were reinforced either with only aramid fiber or with a hybrid of aramid fiber and carbon black. The fiber contents were varied at 0, 2, 5 and 10 parts (by weight) per hundred rubber (phr) while those of carbon black were 0, 10, 20 and 30 phr. Conventional sulfur vulcanization was used. It was found that aramid fiber can reinforce both rubbers in the low strain region effectively, although to a significantly different degree. The hybrid carbon black provides additional reinforcement at low to medium strains and allows high strain stress upturn to occur in both rubber matrices. The findings enable the preparation of rubber composites having a wide, controllable range of mechanical behavior for specific high-performance engineering applications. Significantly, they also serve as a benchmark for developing reinforced systems from alternative fibers, particularly those from natural sources.     

环氧化天然橡胶的研究进展

天然橡胶(NR)作为一种植物合成的可再生资源,与由石油生产的合成橡胶相比,更能满足当今世界普遍追求可持续发展的需要。NR的环氧化改性具有操作简单、方法经济、反应可在水相中进行的特点,制备得到的环氧化天然橡胶(ENR)具有良好的相容性、抗湿滑性、低的滚动阻力、耐油性和气密性等特点,在轮胎工业、胶粘剂和新型复合材料等领域中有着广泛的应用前景。本文对近年来ENR制备和表征方法、ENR与白炭黑之间的相互作用、ENR的硫化及其在轮胎胶料中的应用等方面的最新进展进行了综述,并对今后的研究方向提出了建议。     

Modification of ethylene-propylene-diene elastomers to improve the ozone resistance of their covulcanizates with butadiene-nitrile rubbers

The modification of ethylene-propylene-diene elastomers via the addition of fragments of an accelerating agent or chlorine atoms to improve their compatibility with butadiene-nitrile rubbers and to reduce the rate of ozone degradation of the polydiene matrix is efficient only in the case of low stereoregularity of propylene units in the ethylene-propylene-diene copolymers when the crosslinking system is added to butadiene-nitrile rubber. When the isotacticity of propylene fragments in the chains of ethylene-propylene-diene elastomers is high, their modification leads to a reduction in the ozone resistance of the crosslinked blend independently of the mode of introduction of the crosslinking system.     

Influence of chain extension on the compatibilization and properties of recycled poly(ethylene terephthalate)/linear low density polyethylene blends

Polymeric methylene diphenyl diisocyanate (PMDI) was added as chain extender to a blend of recycled poly(ethylene terephthalate) (R-PET) and linear low density polyethylene (LLDPE) with compatibilizer of maleic anhydride-grafted poly(styrene-ethylene/butadiene-styrene) (SEBS-g-MA). Hydroxyl end groups of PET can react with both isocyanate groups of PMDI and maleic anhydride groups of SEBS-g-MA, which are competing reactions during reactive extrusion. The compatibility and properties of the blends with various contents of PMDI were systemically evaluated and investigated. WAXD results and SEM observations indicated that chain extension inhibits the reaction between PET and SEBS-g-MA. As the PMDI content increased, the morphology of dispersed phase changed from droplet dispersion to rodlike shape and then to an irregular structure. The DSC results showed that the crystallinity of PET decreased in the presence of PMDI, and the glass transition temperature (T_g) of PET increased with addition of 0-0.7 w% PMDI. The impact strength of the blend with 1.1 w% PMDI increased by 120% with respect to the blend without PMDI, accompanied by only an 8% tensile strength decrease. It was demonstrated that the chain extension of PET with PMDI in R-PET/LLDPE/SEBS-g-MA blends not only decreased the compatibilization effect of SEBS-g-MA but also hindered the crystallization of PET.     

Thermal, ozone and gamma ageing of styrene butadiene rubber and poly(ethylene-co-vinyl acetate) blends

Ageing behaviour of SBR/EVA blends due to the effects of heat, ozone, and gamma radiation was studied with reference to blend ratio, three crosslinking systems (sulfur, peroxide and mixed) and a compatibiliser (SEBS-g-MA). It was found that an increase in the EVA content of the blends enhanced the ageing characteristics. Among the different crosslinking systems, a peroxide cured system exhibited the best retention of properties even after severe ageing. Tensile strength of peroxide cured SBR/EVA blends increased slightly after ageing for three days at 70 °C due to continued crosslinking, whereas tensile strength of all blends decreased on ageing at 100 °C. Compatibilisation with SEBS-g-MA improved the thermal, gamma and water ageing resistance of SBR/EVA blends.     

Synthesis of a Modifier for Rubbers with Silica-filler by Reaction of <Emphasis Type="Italic">N-tert</Emphasis>-Butyl-2-benzothiazolylsulfenamide with Trimethylolpropane Triglycidyl Ether and Characterization of the Reaction Product

Reaction of N-tert-butyl-2-benzothiazolylsulfenamide with trimethylolpropane triglycidyl ether was performed, and the product was characterized and studied as an additive to rubber. Interaction of this additive with rubber was studied by the method of equilibrium swelling. The additive was found to increase the amount of cross-links in the polymer matrix and to improve the process characteristics of rubber stocks with silica, decreasing their viscosity and vulcanization time and enhancing the resistance to scorching. The use of this additive allows preparation of vulcanized rubbers with higher modulus, compared to the rubbers modified with the product of the reaction of methacrylic acid with trimethylolpropane triglycidyl ether.     

Synthesis,characterization, processability,mechanical properties,flame retardant,and oil resistance of chlorinated acrylonitrile butadiene rubber

Novel chlorinated acrylonitrile butadiene rubber (Cl‐NBR) was prepared from NBR by the alkaline hydrolysis of chloroform by using phase‐transfer catalysis. The formation of Cl‐NBR was monitored by ¹H‐NMR, UV‐Vis, and Fourier transform infrared spectroscopic techniques. The percentage of chlorine attached to the rubber chain was estimated by Volhard method. The effect of polar groups on the structural and thermal properties of Cl‐NBR was analyzed by scanning electron microscopy, X‐ray diffraction analysis, differential scanning calorimetry, and thermogravimetric analysis studies. The flame retardant, oil resistance, cure behavior, and mechanical properties of chlorinated elastomer were also analyzed. The proton NMR revealed the attachment of chlorine in the backbone of NBR with new chemical shift values. The C‐Cl stretching of chlorinated NBR was confirmed from Fourier transform infrared. The UV spectrum also supported the formation of chlorinated unit in the NBR chain through the shifts and broadening of absorption peaks. The X‐ray diffraction analysis pattern indicated a decrease in the amorphous domain of NBR with an increase in the level of chemical modification. The increased glass transition temperature obtained from differential scanning calorimetry confirms the increased molecular rigidity of the chlorinated NBR and thermal transitions increased with increase in the level of chemical modification. The thermal stability of Cl‐NBR decreased with an increase in chlorine content. The flame and oil resistance of Cl‐NBR was greatly higher than pure NBR due to the increased polarity of modified rubber. The superior tensile strength of Cl‐NBR (4 times higher than pure NBR) and higher oil resistance find applications in pump diaphragms, aircraft hoses, oil‐lined tubing, and gaskets materials with the excellent flame resistant property.     

Melt processing of maleic anhydride grafted poly(lactic acid) and its compatibilizing effect on poly(lactic acid)/poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-terephthalate) blend and their composite

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends were prepared using melt processing. The effects of maleic anhydride grafted PLA (PLA-g-MA) and calcium carbonate (CaCO₃) content on mechanical, thermal, and morphological properties of the blends were investigated. PLA-g-MA was synthesized by varying monomer and initiator contents using a reactive melt-grafting process. Tensile properties of PLA/PBAT blend were enhanced with adding 2 phr of PLA-g-MA. SEM micrographs exhibited the improvement of interfacial adhesion between PLA and PBAT in the compatibilized blend. Moreover, thermal stability of the blends improved with presence of PLA-g-MA. With increasing CaCO₃ content, Young’s modulus of the composites increased.     

Radiation degradation of spent butyl rubbers

Radiation methods of materials modification applied in technological chains can have significant economical and ecological advantages as compared to the established chemical, thermal and mechanical methods. Each year the problems of nature resources economy through the use of production and consumption wastes acquire a more significant value, as it allows to solve also ecological issues along with economical ones. This is mostly acute in relation to polymeric systems based on saturated rubbers, for example butyl rubber (BR) used in the tyre industry, as due to their high resistance to the action of oxygen, ozone, solar radiation and bacteria, they contaminate the environment for rather a long period. At VNIIEF and KSPU experiments were carried out on application of electron beams with energy from 6 to 10 MeV for radiation destruction of spent rubber based on BR. The radiation-degraded material was tested for re-use in the formulation of initial diaphragm mixture, rubber mixture for producing rubberized fabric and roofing.