Preparation of novel thermoplastic poly(vinyl alcohol) with improved processability for fused deposition modeling

In this work, thermoplastic poly (vinyl alcohol) (PVA) with improved processability for fused deposition modeling (FDM) was successfully prepared via intermolecular complexation and plasticization. The glycerol and water, which were non‐toxic and have a complementary structure with PVA, were adapted to realize FDM processing of PVA, thus providing a novel biomaterial with FDM processability. The result showed that the water and glycerol could interrupt hydrogen bonding in PVA and reduce the melting point of PVA to 127.4°C. Moreover, the water fraction of the plasticizer had a significant effect on the FDM processability and usability of the final parts. When the water fraction was greater than 75%, the PVA/plasticizer was unsuitable for FDM processing. However, when the water fraction was lower than 25%, the glycerol precipitated from the modified PVA. Thus, a mixture of 50% water and 50% glycerol was most suitable for FDM processing. A 0.3 mm layer thickness with a nozzle temperature of 175°C was chosen as the optimal processing condition for FDM using thermoplastic PVA. Finally, complex PVA parts with high dimensional accuracy, good mechanical properties, and designated structures were fabricated by FDM machine.     

Effect of nitrogen plasma treatment on the crystallinity and self‐bonding of polyetheretherketone (PEEK) for biomedical applications

Polyetheretherketone (PEEK) is a thermoplastic material with outstanding properties and high potential for biomedical applications, including hermetic encapsulation of active implantable devices. Different biomedical grade PEEK films with initial degree of crystallinity ranging from 8% to 32% (with or without mineral filling) were inspected. PEEK surfaces were treated with nitrogen RF plasma and the effects on materials crystallinity and self‐bonding were evaluated. In particular, the relationship between auto‐adhesive properties and crystalline content of PEEK before and after plasma treatment was examined. PEEK samples showed different bonding strength depending on their degree of crystallinity, with higher self‐bonding performance of mineral‐filled semi‐crystalline films. XRD did not show any modification of the PEEK microstructure as a result of plasma treatment, excluding a significant influence of crystallinity on the self‐bonding mechanisms. Nevertheless, plasma surface treatment successfully improved the self‐bonding strength of all the PEEK films tested, with larger increase in the case of semi‐crystalline unfilled materials. This could be interpreted to the increase in chain mobility that led to interfacial interpenetration of the amorphous phase.     

Structure and mechanical performance of in situ synthesized hydroxyapatite/polyetheretherketone nanocomposite materials

Nano-hydroxyapatite (HA) particles were prepared by a sol–gel method and polyetheretherketone (PEEK) composite materials containing a various amount of lab-prepared HA fillers had been successfully synthesized via an in situ synthesis process. The materials structure was characterized by infrared spectroscopy, transmission electron microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy and the mechanical performance was investigated by a tensile strength test. The tensile strength of HA/PEEK composites reaches an optimal 108 MPa at 6.1% HA content. The composites with HA content below 17.4% exhibit a plastic break mode, while a brittle break mode above 17.4%. The results exhibit that the strong bonding between hydroxyapatite fillers and PEEK matrix has been achieved. And it was proved that this strong bonding may be mainly attributed to the physical factors, such as mechanical interlock between PEEK molecules and HA surface. The study clearly demonstrates that in situ synthesized HA/PEEK composite materials have the potential for use as an alternative material for hard tissue replacement.     

CaCO3/PEEK复合体系的力学行为和热行为研究

以聚醚醚酮和碳酸钙复合体系为研究对象,考察了偶联剂和填料添加量对复合材料力学行为和热行为的影响.发现磺化聚醚醚酮作为偶联剂能有效地改善材料的力学性能,提高基体树脂的玻璃化转变温度,降低基体树脂的熔点,有助于改善聚醚醚酮的加工条件     

Mechanical performance and in vivo bioactivity of functionally graded PEEK–HA biocomposite materials

A functionally graded material (FGM) of polyetheretherketone (PEEK)–hydroxyapatite (HA) with a symmetrical three-layer structure containing 8.7, 2.6 and 8.7 vol% HA, respectively, is successfully fabricated by hot pressing and evaluated by scanning electron microscopy and tensile testing. A good bonding between the HA particles and the PEEK matrix is achieved by virtue of an in situ method in fabricating each PEEK–HA composite layer. There are no apparent microcracks and microscopic interfaces within each layer of the FGM. The symmetrical PEEK–HA FGM does not fall apart or delaminate during loading with a tensile strength of 86.2 MPa, and its fracture energy is 56.5 kJ/m². Furthermore, in vivo bioactivity of the FGM sample is also evaluated, showing that it has sound biocompability and bioactivity. Accordingly, the FGM in the future may be a promising biomaterial to be used as replacement implant of human bone through a proper design to balance mechanical properties and bioactivity.     

Mechanical and thermal properties of poly-ether ether ketone reinforced with CaCO3

CaCO₃/PEEK (poly-ether ether ketone) composites were prepared on a twin-screw extruder with different mass ratio of CaCO₃/PEEK from 0% to 30%. Four types of particles were used as filler in PEEK matrix. The influence of surface treatment with sulfonated PEEK (SPEEK) of the particles on the mechanical and thermal properties of the composites was studied. The experiments included tensile tests, flexural tests, notched Izod impact tests, TGA, DSC and SEM. The modulus and yield stress of the composites increased with CaCO₃ particles loadings. This increase was attributed to the bonding between the particles and the PEEK matrix, as can be proved by the SEM pictures of tensile fracture surface of the composites. The impact strength of the composites was modified by the SPEEK coated on the CaCO₃ particle surface. DSC experiments showed that the particle content and surface properties influenced the glass transition temperature (T_g) and melting temperature (T_m) of the composites. The T_g increased with the content of fillers while T_m decreased. In this study the fillers treated were found to give better combination properties, which indicated that SPEEK played a constructive role in the CaCO₃/PEEK composites.     

Poly(ether ether ketone)‐bischromenes: Synthesis,characterization, and influence on thermal,mechanical, and thermo mechanical properties of epoxy resin

Poly(ether ether ketone) s with terminal propargyl groups (PEEK‐PR) were synthesized from hydroxyl terminated PEEK (PEEKTOH) and characterized. The heat‐triggered polymerization of PEEK‐PR to poly bischromenes having PEEK backbone was confirmed by Fourier transform infrared spectroscopy and differential scanning calorimetric studies. PEEK‐PR was blended with a bisphenol based epoxy resin‐diamino diphenylsulphone system in different proportions and cured to form PEEK‐bischromene‐interpenetrated‐epoxy‐amine networks. Tensile strength and elongation of the cured blends increased up to 10‐phr loading of PEEK‐PR and then declined. Tensile moduli of all formulations were comparable. Fracture toughness increased by a maximum of 33%, and the fractured surface morphology showed a ductile fracture. The blends exhibited slightly lower glass transition temperature to that of the neat epoxy‐amine system. A reference sample of epoxy‐amine was processed with the optimum loading of the precursor polymer, PEEKTOH, and compared its properties with the PEEK‐PR incorporated epoxy systems. In this way, it is found that the incorporation of addition curable propargylated PEEK increases the strength characteristics with adequate thermal stability and fracture toughness for high‐performance structural applications.     

A comparison of the strength of autohesion of plasma treated amorphous and semi‐crystalline PEEK films

Polyether ether ketone (PEEK) is a promising material for the encapsulation of electronic components for medical implants but a strong and hermetic joining technology is required. Autohesion is a self‐bonding method that avoids the need for adhesives. The strengths of autohesive joins using amorphous and semi‐crystalline PEEK films after surface activation using RF plasma were compared. Both types of PEEK films showed successful autohesion after activation with the bond strength of the amorphous sample being twice as high as the bond strength of the semi‐crystalline sample. Plasma treatment increased the autohesion strength of PEEK with no observed change in surface roughness (as measured by profilometer). The water contact angle was reduced by the treatment. X‐ray photoelectron spectroscopy (XPS) was carried out to determine surface chemistry. In the case of the semi‐crystalline surface, plasma treatment increased the relative percentage of C? O functional groups compared to the untreated surface. For treated surfaces nitrogen concentration correlated positively with bond strength while oxygen concentration correlated negatively with the semi‐crystalline PEEK samples and positively with the amorphous PEEK samples. The oxygen groups most likely are formed after the treatment by ambient oxidation are not conducive to bond formation, possibly because of the quenching of radicals that would otherwise form links. Copyright © 2010 John Wiley & Sons, Ltd.     

Polyhydrogenosiloxanes: Powerful Tools for Silanization of Commercial Monolithic Rods

An in situ method of bonding monolithic rods clad in poly-ether-ether-ketone (PEEK) based on polyhydrogenosiloxane is described. The hydrogenosiloxanes provide good solubility for the substances used in the silanization reaction in aromatic hydrocarbon solvents (non-aggressive to PEEK). The reaction of the Si-H bond with silanol groups produces hydrogen as a non-aggressive byproduct to the environment. This hydrogenosiloxane method is illustrated in the synthesis of monomeric and polymeric acceptor-bonded, monolithic phases. The use of these new bonded monolithic rods for the separation of PAHs in normal phase LC is described.     

Surface Heparinization of Poly(ether ether ketone)

Photo-grafting of hydrophilic monomer and space arms was used to enhance the hydrophilicity of poly(ether ether ketone)(PEEK) with the aim of extending its application to biological fields. PEEK films were surface modified by UV grafting of acrylic acid(AA) to introduce ―COOH on PEEK surface. Adipic amine was used as a space arm to introduce heparin on PEEK surface based on the condensation reaction between ―NH₂ and ―COOH. The modified PEEK(PEEK-COOH, PEEK-NH₂ and PEEK-Hep) was characterized by energy-disperse spectroscopy (EDS), X-ray photoelectron spectroscopy(XPS) and water contact angle measurements, which show that heparin was grafted on PEEK surface. The contact angles of modified PEEK films were lower than those of original films, demonstrating a significant improvement of surface hydrophilicity.     

Effect of different preparation methods on mechanical behaviors of carbon fiber-reinforced PEEK-Titanium hybrid laminates

This paper aims to investigate the mechanical behaviors of carbon fiber-reinforced PEEK-Titanium hybrid laminates (TiGr) prepared by different surface treatment conditions using silane coupling agent. In order to improve the bonding performance between the titanium sheets and PEEK, the titanium layers were subjected to sandblasting roughening and silanization treatment, the curing process was explored by setting different concentrations of silane coupling agent, curing temperatures and curing times. The optimum parameters of the process were determined by analyzing the mechanical properties of the laminates, which are 10% of SCA concentration, 130 °C of curing temperature and 1 h of curing time, and the corresponding tensile, bending and inter-laminar shearing strengths are 837, 1071 and 75 MPa, respectively. The surface composition, structures and chemical bonding of the modified titanium sheet were analyzed through Scanning Electronic Microscope (SEM), Fourier Transform Infrared Spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). It was evidenced that the optimal process could produce a relatively complete and uniformed silane film compared to other cases. In addition, the results show that the Si–O–Ti covalent bonds were formed, which demonstrated that the preparation of the laminates through silane coupling agent is reliable.     

The curing kinetics and mechanical properties of epoxy resin composites reinforced by PEEK microparticles

In this paper, a polyether-ether-ketone (PEEK)/epoxy composite was prepared by using PEEK microparticles as the reinforcement. The nonisothermal differential scanning calorimetry (DSC) test was used to evaluate the curing reaction of PEEK/epoxy resin system. The curing kinetics of this system were examined utilizing nonisothermal kinetic analyses (Kissinger and Ozawa), isoconversional methods (Flynn-Wall-Ozawa and Kissinger-Akahira-Sunose) and an autocatalytic reaction model. During these analyses, the kinetic parameters and models were obtained, the curing behavior of PEEK/epoxy resin system under dynamic conditions was predicted. The results show that isoconversional methods can adequately interpret the curing behavior of PEEK/epoxy resin system and that the theoretical DSC curves calculated by the autocatalytic reaction model are in good agreement with experimental data. Furthermore, the tensile elongation at break, tensile strength, flexural strength, compression strength and compression modulus increased by 81.6%, 33.66%, 36.53%, 10.98% and 15.14%, respectively, when PEEK microparticles were added in epoxy resin composites.     

Miscibility and crystallization behavior of solution-blended PEEK/PI blends

Miscibility and crystallization behavior of solution-blended poly(ether ether ketone)/polyimide (PEEK/PI) blends were investigated by using DSC, optical microscopy and SAXS methods. Two kinds of PIs, YS-30 and PEI-E, which consist of the same diamine but different dianhydrides, were used in this work. The experimental results show that blends of PEEK/YS-30 are miscible over the entire composition range, as all the blends of different compositions exhibit a single glass transition temperature. The crystallization of PEEK was hindered by YS-30 in PEEK/YS-30 blends, of which the dominant morphology is interlamellar. On the other hand, blends of PEEK/PEI-E are immiscible, and the effect of PEI-E on the crystallization behavior of PEEK is weak. The crystallinity of PEEK in the isothermally crystallized PEEK/YS-30 blend specimens decreases with the increase in PI content. But the crystallinity of PEEK in the annealed samples almost keeps unchanged and reaches its maximum value, which is more than 50%. The spherulitic texture of the blends depends on both the blend composition and the molecular structure of the PIs used. The more PI added, the more imperfect the crystalline structure of PEEK. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2267–2274, 1998     

UV-induced Self-initiated Graft Polymerization of Acrylamide onto Poly(ether ether ketone)

Photo-grafting of hydrophilic monomer was used to enhance the hydrophilicity of poly(ether ether ketone) (PEEK) with the aim of extending its applications to biological fields. PEEK sheets were surface modified by grafting of acrylamide(AAm) with ultraviolet(UV) irradiation in the presence or absence of benzophenone(BP). The effects of BP, irradiation time and monomer concentration on the surface wettability of PEEK were investigated. Characterization of modified PEEK using scanning electron microscopy(SEM), energy-disperse spectrometer(EDS) and water contact angle measurements shows that AAm was successfully grafted on PEEK surface both in presence and absence of BP. With the increase in irradiation time and monomer concentration, contact angles decrease to as low as 30°, demonstrating a significant improvement of surface hydrophilicity. In agreement with the decrease in contact angle, under identical conditions, the nitrogen concentration increases, suggesting the increase in grafting degree of the grafting polymerization. This investigation demonstrates a self-initiation of PEEK due to its BP-like structure in the backbone of the polymer. Though the graft polymerization proceeds more readily in the presence of BP, the self-initiated graft polymerization is clearly observed.     

Melting behavior of poly(ether ether ketone) in its blends with poly(ether imide)

We detail the melting behavior of poly(ether ether ketone) (PEEK) and investigate its melting behavior in miscible blends with poly(ether imide) (PEI). The determination of the equilibrium melting point (T_m⁰) of PEEK is discussed by considering its inhomogeneous morphology. T_m⁰ is obtained by a long extrapolation of a Hoffman–Weeks plot to 384°C. Hindrance of PEEK crystal reorganization induced by PEI during heating is observed over the blend composition investigated (20–75 wt % PEEK). This behavior is correlated with the incorporation of PEI in the interlamellar zones of PEEK crystals. The interaction parameter χ of PEEK/PEI blends is estimated by the equilibrium melting point depression. This gives the interaction density B = ?1.2 cal/cm³, and x = ?0.40 at 400°C. © 1993 John Wiley & Sons, Inc.     

Evaluation of Stabilization Performances of Antioxidants in Poly(ether ether ketone)

Two types of antioxidants(a primary antioxidant and a secondary antioxidant) were used to improve the stability of poly(ether ether ketone)(PEEK). The effects of the antioxidants on the properties of PEEK and the stabilization mechanism were investigated by some characterization methods, such as rheometer, thermogravimetric ana- lysis(TGA), universal tester and electron spin resonance(ESR). The results indicate that the efficiency of the phosphorous antioxidant(DS) in improving the stability of PEEK was better than that of the phenolic antioxidant(DN) in both melting stability and thermal stability, and the thermal stability of PEEK sample containing 0.07%(mass fraction) DS was the best among all the samples due to the decrease of the free radicals density, as proven by ESR measurement. Additionally, no obvious changes could be observed in mechanical properties of PEEK containing antioxidants compared to those of virgin PEEK.     

Biomimetic Mineralized Fiber Bundle-Inspired Scaffolding Surface on Polyetheretherketone Implants Promotes Osseointegration

The stress shielding effect caused by traditional metal implants is circumvented by using polyetheretherketone (PEEK), due to its excellent mechanical properties; however, the biologically inert nature of PEEK limits its application. Endowing PEEK with biological activity to promote osseointegration would increase its applicability for bone replacement implants. A biomimetic study is performed, inspired by mineralized collagen fiber bundles that contact bone marrow mesenchymal stem cells (BMMSCs) on the native trabecular bone surface. The PEEK surface (P) is first sulfonated with sulfuric acid to form a porous network structure (sP). The surface is then encapsulated with amorphous hydroxyapatite (HA) by magnetron sputtering to form a biomimetic scaffold that resembles mineralized collagen fiber bundles (sPHA). Amorphous HA simulates the composition of osteogenic regions in vivo and exhibits strong biological activity. In vitro results show that more favorable cell adhesion and osteogenic differentiation can be attained with the novelsurface of sPHA than with SP. The results of in vivo experiments show that sPHA exhibits osteoinductive and osteoconductive activity and facilitates bone formation and osseointegration. Therefore, the surface modification strategy can significantly improve the biological activity of PEEK, facilitate effective osseointegration, and inspire further bionic modification of other inert polymers similar to PEEK.     

The preparation,compatibility and structure of PEEK–PES blends

Blends of polyetheretherketone and polyethersulfone (PEEK–PES blends) were prepared either by mechanically mixing fine PEEK and PES powders or by mixing PEEK and PES solutions in H₂SO₄ (98%). Partially compatible blends were obtained in the latter method. The sulfurization of PEEK or PES in concentrated sulphuric acid did not occur provided that the experiment was performed within 30 min. The T_g of the PEEK component increased and that of PES component decreased with the increase of PES weight fraction; the melting exothermic peak of the PEEK component did not appear in the DSC curves of the quenched blends, suggesting that PES can effectively reduce the crystallization of PEEK component. The major absorbances of the bands were characterized by IR spectroscopy; the frequency difference between PEEK or PES and their blends were observed. A linear correlation of absorbance ratios with PEEK weight fraction was found.     

不同磺化及碱处理聚醚醚酮的表面化学组成及体外生物活性评价

提出一种酸碱结合改性聚醚醚酮（PEEK）方法,并评价其对PEEK表面类骨磷灰石形成的影响.结果表明,通过磺化处理引入-SO₃H,显著改善了样品的亲水性,且磺化程度与H₂SO₄浓度和磺化反应时间成正比,并影响样品的表面形貌.质量分数为85% H₂SO₄处理30 min的PEEK-S具有较好的改性效果.将PEEK-S进一步用NaOH处理,可继续引入Na元素并提高样品的亲水性,但会受处理时间的影响.模拟体液（SBF）浸泡的生物活性评价结果表明,磺化后碱处理24 h的PEEK-Na具有快速的类骨磷灰石沉积能力,浸泡3 d的样品表面即可完全被沉积的类骨磷灰石覆盖,表现出较佳的生物活性.此酸碱双重改性方法操作简单,可大幅度提升PEEK的生物活性,具有较好的应用前景.     

FDM 3D printing of combustible structures: First results

For the first time, complex geometry combustible structures of an ammonium perchlorate–polylactic acid composite have been successfully printed using fused deposition modeling (FDM). The structural and energetic capabilities of the printed structures are demonstrated. Combined with the ability to be produced by FDM printing, these combustible elements could afford many practical applications.