Preparation of PLA-based nanocomposites modified by nano-attapulgite with good toughness-strength balance

Polylactic acid (PLA) was modified by poly (butylene adipate-co-terephthalate) (PBAT) and nano-attapulgite (AT) using the melt blending technique. Ethylene-butyl acrylate-glycidyl methacrylate (E-BA-GMA) was used as a compatibilizer which can bond the AT nanoparticles with PLA/PBAT matrix by interaction between the epoxy and hydroxyl groups. The effects of the AT content on the mechanical properties, thermal properties, crystallinity and morphology of PLA/PBAT/ATT nanocomposites were investigated. The results showed that the tensile strength, elongation at break and impact strength of PLA/PBAT could be simultaneously increased by incorporating AT nanoparticles. PLA/PBAT/AT nanocomposites possessed higher thermal stability than pure PLA/PBAT. In the ternary composite system of PLA/PBAT/AT, AT acted as a heterogeneous nucleating agent and was able to increase the crystallization temperature. When the AT content was low (≤2.5 wt%), AT nanoparticles could uniformly disperse in the PLA/PBAT matrix. In general, AT was an effective filler to reinforce and toughen PLA/PBAT blend simultaneously, and the PLA/PBAT/AT nanocomposite with 2.5 wt% AT exhibited a good combination of strength and toughness.     

Tough crystalline blends of polylactide with block copolymers of ethylene glycol and propylene glycol

The effect of crystallinity of polylactide (PLA) on the structure and properties of tough PLA blends with PEG-b-PPG-b-PEG block copolymers was studied. PLA was melt blended with a set of the copolymers with varying ratio of the hydrophilic (PEG) and hydrophobic (PPG) blocks. Although the blend phase structure depended on the copolymer molar mass and PEG content, as well as on the copolymer concentration in the blend, crystallinity also played an important role, increasing the copolymer content in the amorphous phase and enhancing phase separation. The influence of crystallinity on the thermal and mechanical properties of the blends depended on the copolymer used and its content. The blends, with PLA crystallinity of 25 ÷ 34 wt%, exhibited relatively high glass transition temperature ranging from 45 to 52 °C, and melting beginning above 120 °C. Although with a few exceptions crystallinity worsened the drawability and toughness, these properties were improved with respect to neat crystalline PLA in the case of partially miscible blends, in which fine liquid inclusions of the modifier were dispersed in PLA rich matrix. About 20-fold increase of the elongation at break and about 4-fold increase of the tensile impact strength were reached at a small content (10 wt%) of the modifier. Moreover, crystallinity decreased oxygen and water vapor transmission rates through neat PLA and the blend, and the barrier property for oxygen of the latter was better than that of neat polymer.     

Polylactide compositions. II. Correlation between morphology and main properties of PLA/calcium sulfate composites

Starting from calcium sulfate (gypsum) as fermentation by‐product of lactic acid production process, high performance composites have been produced by melt‐blending polylactide (PLA, L/D isomer ratio of 96:4) and β‐anhydrite II (AII) filler, that is, calcium sulfate hemihydrate previously dehydrated at 500 °C. Characterized by attractive mechanical and thermal properties due to good filler dispersion throughout the polyester matrix, these composites are interesting for potential use as biodegradable rigid packaging. Physical characterization of selected composites filled with 20 and 40 wt % AII has been performed and compared to processed unfilled PLA with similar amorphous structure. State of dispersion of the filler particles and interphase characteristic features have been investigated using light microscopy (LM) and scanning electron microscopy (SEM). Addition of AII did not decrease PLA thermal stability as revealed by thermogravimetry analyses (TGA) and allowed reaching a slight increase of PLA crystallizability during melt crystallization and upon heating from the glassy, amorphous state (DSC). It was found by thermomechanical measurements (DMTA) that the AII filler increased pronouncedly storage modulus (E′) of the composites in comparison with PLA in a broad temperature range. The X‐ray investigations showed stable/unchanged crystallographic structure of AII during processing with molten PLA and in the composite system. The notable thermal and mechanical properties of PLA–AII composites are accounted for by the good filler dispersion throughout the polyester matrix confirmed by morphological studies, system stability, and favorable interactions between components. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2770–2780, 2007     

Tough and transparent blends of polylactide with block copolymers of ethylene glycol and propylene glycol

In order to modify its physical properties, particularly the drawability and toughness, polylactide (PLA) was melt blended with a set of PEG-b-PPG-b-PEG block copolymers with varying ratio of the hydrophilic (PEG) and hydrophobic (PPG) blocks. Miscibility of the copolymers with PLA depended on their molar mass and PEG content. Interestingly, the best drawability was achieved in the case of partially miscible blends, in which fine liquid inclusions of the modifier were dispersed in PLA rich matrix with glass transition temperature only moderately decreased, to about 50 °C. About 37 fold increase of the elongation at break and about 1.5 fold increase of the tensile impact strength with respect to neat PLA were reached at small content (10 wt.%) of the modifier. Despite the phase separation, the blends remained transparent. In addition, the barrier properties for oxygen were improved.     

Development and thermal behaviour of ternary PLA matrix composites

Biodegradable PLA composites were prepared using microcrystalline cellulose (MCC) and silver (Ag) nanoparticles. The main objective of the present study is to develop new biopolymer composites with good mechanical properties, thermal stability, maintaining the optical transparency and also providing antimicrobial properties through silver nanoparticle introduction. Composites were prepared with 1%wt of Ag nanoparticles and 5%wt of MCC using a twin-screw microextruder; film parameters were optimized in order to obtain a thickness range between 20 and 60 μm.PLA composites maintained optical transparency properties of the matrix, while MCC was able to reduce polymer permeability. Thermal analysis revealed that MCC increased PLA crystallinity and the mechanical properties of the composites demonstrated that tensile modulus was improved by microcrystalline cellulose.     

The effect of halloysite nanotubes and N,N′-ethylenebis (stearamide) on morphology and properties of polylactide nanocomposites with crystalline matrix

Poly(lactide)/halloysite nanotubes (PLA/HNT) nanocomposites with crystalline matrix were obtained by cold crystallization and examined. Neat HNT and HNT treated with N,N′- ethylenebis(stearamide) (EBS) were used as nanofillers. Reference materials, PLA and PLA/EBS blend, prepared in the same way, were also considered. The influence of HNT and/or EBS content on the crystallinity and morphology of PLA matrix, as well as on the dynamic mechanical and optical properties of the materials, was determined.The nanocomposites contained well-distributed HNT, with only occasional agglomerates. HNT, EBS-treated HNT and EBS influenced the morphology of the crystalline PLA matrix and the amounts of the disorder α’ (termed also δ) and order α crystallographic forms of PLA. Crystallinity increased stiffness of the materials compared to their counterparts with the amorphous matrix. Owing to the crystallinity and the presence of the nanofillers, the storage modulus at 20 °C and 60 °C increased by up to 30 and 60%, respectively, compared to neat amorphous PLA. Interestingly, at lower nanofiller content the crystalline nanocomposites with EBS were more transparent than neat crystalline PLA.     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Influence of accelerated ageing on the physico-mechanical properties of alkali-treated industrial hemp fibre reinforced poly(lactic acid) (PLA) composites

30 wt% aligned untreated long hemp fibre/PLA (AUL) and aligned alkali treated long hemp fibre/PLA (AAL) composites were produced by film stacking and subjected to accelerated ageing. Accelerated ageing was carried out using UV irradiation and water spray at 50 °C for four different time intervals (250, 500, 750 and 1000 h). After accelerated ageing, tensile strength (TS), flexural strength, Young's modulus (YM), flexural modulus and mode I fracture toughness (K_Ic) were found to decrease and impact strength (IS) was found to increase for both AUL and AAL composites. AUL composites had greatest overall reduction in mechanical properties than that for AAL composites upon exposure to accelerated ageing environment. FTIR analysis and crystallinity contents of the accelerated aged composites support the results of the deterioration of mechanical properties upon exposure to accelerated ageing environment.     

Novel filled polymer composites prepared from in situ polymerization via a colloidal approach: I. Kaolin/Nylon-6 in situ composites

A mineral-filled in situ composite was prepared by a colloidal approach by first suspending kaolin filler particles in aqueous caprolactam, and then polymerizing caprolactam in situ at high pressure and temperature. The purpose of this colloidal in situ polymerization is to improve particle dispersion and to enhance interaction of the filler to the polymer matrix. X-ray diffraction studies of the in situ kaolin/Nylon-6 composites revealed that the x-ray peak corresponding to the α-crystal form of Nylon-6 diminished with increasing kaolin loading, while the γ-crystal structure became more pronounced. The degree of crystallinity of Nylon-6 remained fairly unchanged with the kaolin loading level in the in situ composites. Calorimetric and dynamic mechanical studies exhibited that the glass transition temperature of the resulting composite increased significantly with increase in kaolin concentration, suggesting strong filler-matrix interaction at the kaolin/Nylon-6 interface. Scanning electron microscopic (SEM) results showed uniform filler dispersion in the in situ composites relative to the conventional melt-mixed composites. Modulus and tensile strength of these in situ composites were found to be distinctively higher than that of the conventional melt-mixed kaolin/Nylon-6 composites. However, as typical for composite materials, drawability and fracture toughness decreased with increasing kaolin loading. © 1996 John Wiley & Sons, Inc.     

Crystallization,Mechanical and Flame-retardant Properties of Poly(lactic acid) Composites with DOPO and DOPO-POSS

Poly(lactic acid)(PLA) composites with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO) and DOPOcontaining polyhedral oligomeric silsesquioxane(DOPO-POSS) were prepared via melting extrusion and injection molding. The crystallization, mechanical, and flame-retardant properties of PLA/DOPO and PLA/DOPO-POSS were investigated by differential scanning calorimetry(DSC), X-ray diffraction(XRD), tensile testing, thermogravimetric analysis(TGA), limiting oxygen index(LOI),and cone calorimeter test. The DSC results showed that the DOPO added could act as a plasticizer as reflected by lower glass transition temperature and inhibited crystallization of part of the PLA; the DOPO-POSS acted like a filler in the PLA matrix and slightly improved the crystallinity of the PLA matrix. The XRD and DSC analyses indicated that the PLA composites by cold molding injection were amorphous, and the PLA composites following a heat treatment in an oven at 120 °C for 30 min achieved crystallinity. All the PLA and its composites after heat treatment had improved mechanical properties. The thermogravimetric analysis(TGA) tests showed that the PLA,DOPO and DOPO-POSS decomposed separately in the PLA/DOPO and PLA/DOPO-POSS, respectively. The cone calorimeter tests offered clear evidence that addition of the DOPO-POSS resulted in an evident reduction of 25% for the peak of heat release rate(p-HRR).It was also confirmed that the crystalline flame-retardant PLA composites after heat treatment had better flame retardant properties than the amorphous PLA composites prepared by the cold molding.     

Photooxidation of polylactide/calcium sulphate composites

Stable CaSO₄ β-anhydrite II (AII), a specific type of dehydrated gypsum and a by-product of the lactic acid (LA) production process, was melt-blended with bio-sourced polylactide (PLA) to produce highly filled composites. Samples containing different amounts of filler (10-40 wt.%) with various granulometries were used for preparation of films by compression moulding. The influence of adding filler (calcium sulphate) on the photochemical behaviour of PLA-AII composites was studied by irradiation under photo-oxidative conditions (λ > 300 nm, temperature of 60 °C and in the presence of oxygen). Several analytical methods were used to characterise the polymer degradation. Oxidation of the polymer matrix was evaluated by infrared and UV-visible spectroscopies, differential scanning calorimetry (DSC) and size exclusion chromatography (SEC). The main photoproducts formed upon UV-light irradiation of the PLA were identified along with the influence of filler content and its particle size on the rate of oxidation. It was shown that oxidation of PLA and PLA-AII composites occurred without any induction time and that the presence of the CaSO₄ filler (AII) increased the oxidation rate of the polymer. Moreover, a faster degradation rate of PLA was observed in composites containing natural anhydrite of lower particle size (4 μm).     

Comparative study on the effect of partial replacement of silica or calcium carbonate by bentonite on the properties of EPDM composites

The effects of the partial replacement of silica or calcium carbonate (CaCO₃) by bentonite (Bt) on the curing behaviour, tensile and dynamic mechanical properties and morphological characteristics of ethylene propylene diene monomer (EPDM) composites were studied. EPDM/silica/Bt and EPDM/CaCO₃/Bt composites containing five different EPDM/filler/Bt loadings (i.e., 100/30/0, 100/25/5, 100/15/15, 100/5/25 and 100/0/30 parts per hundred rubber (phr)) were prepared using a laboratory scale two-roll mill. Results show that the optimum cure (t₉₀) and scorch (t_S2) time decreased, while the cure rate index (CRI) increased for both composites with increasing Bt loading. The tensile properties of EPDM/CaCO₃/Bt composites increased with the replacement of CaCO₃ by Bt from 0 to 30 phr of Bt. For EPDM/silica/Bt composites, the maximum tensile strength and E_b were obtained at a Bt loading of 15 phr, with enhanced tensile modulus on further increase of Bt loading. The dynamic mechanical studies revealed a strong rubber-filler interaction with increasing Bt loading in both composites, which is manifested by the lowering of tan δ at the glass transition temperature (Tg) for EPDM/CaCO₃/Bt composites and tan δ at 40 °C for EPDM/silica/Bt composites. Scanning electron microscopy (SEM) micrographs proved that incorporation of 15 phr Bt improves the dispersion of silica and enhances the interaction between silica and the EPDM matrix.     

On the use of plant cellulose nanowhiskers to enhance the barrier properties of polylactic acid

Polylactic acid (PLA) nanocomposites were prepared using cellulose nanowhiskers (CNW) as a reinforcing element in order to asses the value of this filler to reduce the gas and vapour permeability of the biopolyester matrix. The nanocomposites were prepared by incorporating 1, 2, 3 and 5 wt% of the CNW into the PLA matrix by a chloroform solution casting method. The morphology, thermal and mechanical behaviour and permeability of the films were investigated. The CNW prepared by acid hydrolysis of highly purified alpha cellulose microfibers, resulted in nanofibers of 60–160 nm in length and of 10–20 nm in thickness. The results indicated that the nanofiller was well dispersed in the PLA matrix, did not impair the thermal stability of this but induced the formation of some crystallinity, most likely transcrystallinity. CNW prepared by freeze drying exhibited in the nanocomposites better morphology and properties than their solvent exchanged counterparts. Interestingly, the water permeability of nanocomposites of PLA decreased with the addition of CNW prepared by freeze drying by up to 82% and the oxygen permeability by up to 90%. Optimum barrier enhancement was found for composites containing loadings of CNW below 3 wt%. Typical modelling of barrier and mechanical properties failed to describe the behaviour of the composites and appropriate discussion regarding this aspect was also carried out. From the results, CNW exhibit novel significant potential in coatings, membranes and food agrobased packaging applications.     

Highly toughened poly(lactic acid) (PLA) prepared through melt blending with ethylene-co-vinyl acetate (EVA) copolymer and simultaneous addition of hydrophilic silica nanoparticles and block copolymer compatibilizer

In this study, a highly toughened PLA was prepared through physical melt-blending with EVA at the presence of hydrophilic nanosilica and SEBS-g-MA block copolymer compatibilizer. The effect of nanosilica and compatibilizer on the morphology, mechanical properties, and linear rheology of the PLA/EVA blends was also investigated. According to TEM images, nanosilica was selectively located in the PLA matrix while some were placed on the interface between the two polymers as was also predicted by thermodynamic and kinetic analysis. Upon the addition of nanoparticles, the interfacial adhesion between the phases was enhanced and the average droplet size decreased. Interestingly, incorporation of SEBS-g-MA induced morphological changes as the spherical EVA droplets turned into a cylindrical shape. DSC results indicated that blending with EVA copolymer resulted in the reduction of crystallization of PLA matrix; however, the crystallinity increased at the presence of nanoparticles up to 5 wt%. The addition of compatibilizer considerably hindered the crystallization of the PLA phase. PLA/EVA blend containing optimum levels of nanosilica exhibited considerably enhanced tensile toughness, elongation at break, and impact strength. On the other hand, the simultaneous addition of nanoparticles and SEBS-g-MA led to synergistic toughening effects and the compatibilized blend containing nanosilica exhibited excellent impact toughness. For instance, the elongation at break of the compatibilized PLA/EVA blend containing the optimal content of nanosilica was increased from 7% to 121% (compared to neat sample). The notched Izod impact strength was also increased from 5.1 to 65 kJ/m². Finally, the microstructure of the blends was assessed by rheological measurements.     

Nanoencapsulation and characterization of Albizia chinensis isolated antioxidant quercitrin on PLA nanoparticles

The plant isolated antioxidant quercitrin has been encapsulated on poly-d,l-lactide (PLA) nanoparticles by solvent evaporation method to improve the solubility, permeability and stability of this molecule. The size of quercitrin-PLA nanoparticles is 250 ± 68 nm whereas that PLA nanoparticles is 195 ± 55 nm. The encapsulation efficiency of nanoencapsulated quercitrin evaluated by HPLC and antioxidant assay is 40%. The in vitro release kinetics of quercitrin under physiological condition reveals initial burst release followed by sustained release. Less fluorescence quenching is observed with equimolar concentration of PLA encapsulated quercitrin than free quercitrin. The presence of quercitrin specific peaks on FTIR of five times washed quercitrin loaded PLA nanoparticles provides an extra evidence for the encapsulation of quercitrin into PLA nanoparticles. These properties of quercitrin nanomedicine provide a new potential for the use of such less useful highly active antioxidant molecule towards the development of better therapeutic for intestinal anti-inflammatory effect and nutraceutical compounds.     

Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

Polylactide (PLA) and Highly Filled PLA - Calcium Sulfate Composites with Improved Impact Properties

Summary: Starting from gypsum as by-product of lactic acid fabrication process, novel high performance composites have been produced by melt-blending PLA and this filler after a previous specific dehydration performed at 500 °C for min. 1h. Due to PLA sensitivity towards hydrolysis, the utilization of β-anhydrite II (AII) as filler is a prerequisite. Characterized by attractive mechanical and thermal properties due to good filler dispersion throughout the polyester matrix, these composites are interesting in biodegradable rigid packaging or technical applications. Interestingly, tensile strength of PLA – AII composites proved remarkably high, e.g. higher than 35 MPa at 50 wt-% filler content. However a decrease of impact properties has been recorded. To increase the toughness of these composites while preserving high stiffness an impact modifier based on ethylene copolymer has been mixed with both the polymer matrix and AII by melt-compounding. The effectiveness of the impact modifier was confirmed in both neat PLA and AII-based composites. Addition of 5-10 wt-% impact modifier into highly filled composites (30 to 40 wt-% filler) leads to an attractively threefold increase of impact strength with respect to the compositions without modifier, remarkable thermo-mechanical performances and good filler dispersion.     

Simultaneously toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane blend via enhancing interfacial adhesion by hydrophobic silica nanoparticles

This work focuses on satisfactorily toughening and reinforcing poly(lactic acid)/thermoplastic polyurethane (PLA/TPU) blend with low TPU content (10 wt%) using appropriate amounts of hydrophobic silica nanoparticles (SiO₂) via simple melt mixing. Both thermodynamic prediction and transmission electron microscopy micrographs demonstrate that most SiO₂ nanoparticles distribute at interfaces between the PLA and TPU phases. This improves interfacial adhesion between the phases, which is attributed to good bonding strength between the PLA and SiO₂ via hydrophobic interaction and formation of hydrogen bonds between the TPU and SiO₂. The PLA/TPU (90/10) ternary blend nanocomposite with 2 wt% SiO₂ exhibits obviously high impact strength (about 5.0 and 12.6 times that of the corresponding blend and PLA, respectively) and higher tensile strength than the blend and even the PLA. Crazing is the main reason for improved impact toughnesses of the blend nanocomposites. This work provides a simple and effective strategy to endow PLA/elastomer blends with optimum strength–toughness balance by adding appropriate amounts of nanoparticles.     

Performance of high-temperature thermosetting polyimide composites modified with thermoplastic polyimide

The preparation of polyimide (PI) resin with high heat resistance and toughness is a significant challenge. In this study, thermoplastic PI (TPI) was used to toughen thermosetting PIs, and toughened PI (TPI/PI) blends were prepared. The modified PI resin system exhibited good thermal stability, excellent heat resistance, and high toughness. The results indicated that the TPI/PI blends maintained the curing behavior and characteristics of the PI oligomer. The T_g of the cured TPI/PI blend exceeded 395 °C, and the T_5% values were in the range of 533–563 °C, suggesting excellent thermal stability and heat resistance. The maximum impact strength was increased by 46% compared with that of pure PI, indicating the excellent toughening effect of the TPI. Carbon fiber-reinforced PI composites were prepared using the toughening system as a matrix. The compression-after-impact values of the carbon fiber-reinforced PI composites were up to 190 MPa, indicating the excellent toughness of the materials.     

Polylactide (PLA)-CaSO4 composites toughened with low molecular weight and polymeric ester-like plasticizers and related performances

Large amounts of stable β-anhydrite II (AII), a specific type of dehydrated gypsum and a by-product of lactic acid production process, can be melt-blended with bio-sourced and biodegradable polylactide (PLA) to produce economically interesting novel composites with high tensile strength and thermal stability.To enhance their toughness, while preserving an optimal stiffness, selected low molecular weight plasticizers (bis(2-ethylhexyl) adipate and glyceryl triacetate) and polymeric adipates with different molecular weights have been mixed with a specific PLA (l/d isomer ratio of 96/4) and 40 wt% of AII using an internal kneader. Addition of up to 10 wt% plasticizer into these highly filled compositions can trigger a fourfold increase of the impact strength with respect to the compositions without any modifier, cold crystallization properties and a significant decrease of their glass transition temperature. Moreover, these ternary compositions (PLA-AII-plasticizer) are clearly characterized by easier processing, notable thermo-mechanical performances and good filler dispersion. This study represents a new approach in formulating novel melt-processable polyester grades with improved characteristic features using PLA as biodegradable polymer matrix.