Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.     

Structure Analysis of PVC Nanocomposites

In this paper poly(vinyl chloride)/clay nanocomposites were prepared by melt intercalation using a single screw extruder. Problems with thermal stability of these nanocomposites during compounding were largely eliminated by pre-treatment of the organoclay with plasticizer (dioctyl phthalate), which created a barrier between polymer and quaternary amine. These nanocomposite materials were analyzed with respect to their morphology. The intercalation, exfoliation, nano-phase dispersion and orientation were investigated using Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and X-ray diffraction (XRD). Moreover, different types of sample preparation for these techniques were tested as well. It was found that partially intercalated and disordered structure arose in poly (vinyl chloride) composites containing sodium type of montmorillonite, while a fine dispersion of partial to nearly full exfoliation of individual montmorillonite layers in poly (vinyl chloride) matrix was observed when this clay was organically modified. Finally, the influence of different mixing time (in extruder) on nano-phase morphology was surveyed.     

Morphological and thermal properties of ABS/montmorillonite nanocomposites using two different ABS polymers and four different montmorillonite clays

ABS/Clay nanocomposites were prepared using two ABS with different Acrylonitrile (AN) contents and four montmorillonite clays; a natural clay (CNa+) and three modified clays, Cloisites 10A, 20A, and 30B. The composites were prepared in a twin‐screw extruder. Results were analyzed considering the effect of clay and ABS type, on the clay dispersion, intercalation and exfoliation, as well as on the storage modulus and thermal stability of the nanocomposites. XRD and TEM confirm that when using an ABS with higher AN content (ABS2), a better dispersion and intercalation–exfoliation can be obtained. Cloisites 20A and 30B, respectively the one with greater initial intergallery spacing, but lower polarity and with smaller inter‐gallery spacing but greater polarity, produce the ABS nanocomposites with the greater intergallery spacing. Both ABS polymers have similar storage modulus and T_g and in both cases, the modulus increases with the 4 wt % clay. This increase is greater with the modified clays and slightly greater with the ABS2. T_g, from tan δ, increases very little with the 4 wt % clay, but again, this is slightly greater with ABS2. TGA and flammability tests show that the dispersed clay enhances the thermal stability and that the ABS with higher AN content produces a greater increase in fire retardancy. Tests also show that the better thermal stability and fire retardancy is obtained with the Cloisites 20A or 30B. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 190–200, 2008     

Rheological, mechanical and transport properties of blown films of high density polyethylene nanocomposites

In this work, high density polyethylene (HDPE) was mixed in a twin screw extruder with organophilic treated clay, Cloisite 20A, and a compatibility agent, a HDPE grafted with maleic anhydride (PEMA). The screw profile was changed from a less dispersive (Profile 1) to a high dispersive configuration (Profile 2). A masterbatch procedure was used to obtain a final organoclay concentration of 5 wt.%. Both profiles allowed the intercalation of the HDPE into the clay, increasing the clay’s gallery distance to 3.7 nm. However, the samples produced with Profile 2 (Nano 2 samples) were more elastic and had a more stable structure than the samples produced with Profile 1. Therefore, two kind of blown films of Nano 2 samples were made: FN1 and FN2. The last one was blown at a higher screw velocity than the FN1. Both films had an increase of 95% in the elastic modulus and a reduction of 60% and 45% in O₂ and water vapor permeability rates, respectively, compared to the film of pure HDPE. However, the FN2 structure was more unstable than the FN1 structure. It was concluded that both screw profiles gave the same level of HDPE intercalation in the clay; however, the more dispersive profile produced more time-stable and elastic structures. The increase in the elongation rate during the film blowing process produced also more time-stable morphologies; however, this higher orientation created matrix/filler interfacial defects.     

Organo-modified montmorillonite/poly(?-caprolactone) nanocomposites prepared by melt intercalation in a twin-screw extruder

Nanocomposites based on biodegradable poly(?-caprolactone) organo-modified clay have been prepared by melt intercalation using a twin-screw extruder. The screw configuration developed allowed us to obtain an intercalated/exfoliated nanocomposite structure using a modified montmorillonite containing no polar groups, in contrast to previous work using mainly alkyl ammonium containing hydroxyl polar groups in poly(?-caprolactone). Montmorillonite nanocomposites were prepared using a specific extrusion profile from a 30 wt% masterbatch of organo-modified clay, which was then diluted at 1, 3 and 5%. Intercalated and/or exfoliated nanocomposites structures were assessed using rheological procedures and confirmed by transmission electron microscopy analysis. Mechanical and thermal properties were found to be strongly dependent on morphology and clay percentage. Crystallinity was only slightly affected by the clay addition. Effect of exfoliation on Young's modulus and thermal stability was investigated. Young's modulus increased significantly and onset degradation temperature measured by TGA was significantly reduced for an exfoliated nanocomposite composition containing 5 wt% organoclay.     

Compatibilized polyamide 6/polyethylene blend-clay nanocomposites: Effect of the degradation and stabilization of the clay modifier

Blends of polyamide 6 (PA6) and high-density polyethylene (HDPE) were compatibilized using an already investigated method and a sample of Cloisite 15A, a montmorillonite modified with ammonium quaternary salts was added. The blends were prepared in a twin screw extruder and characterized from a morphological, rheological and mechanical point of view. The results indicated that, despite a good morphology achieved in the filled blends and a moderate intercalation of the clay, the mechanical properties are far from being good, especially the ultimate properties.In order to investigate the possible influence of the inhibition of the crystallization and of the degradation of the organic modifier of the clay, DSC measurements and FTIR-ATR were carried out. The results confirm that the clay causes a slight decrease of the crystallization, particularly in the HDPE phase. In addition, in the preparation conditions, the clay modifier is sensitive to thermo-oxidation. Both features can, therefore, explain the bad mechanical performance, even if the degradation effects seem to be more important. In order to prevent, or at least to reduce, the thermo-oxidation, a stabilizing system was added to the filled blends. In this case, the mechanical properties are improved for the entire compatibilized blend set.     

Thermal characterization of polypropylene/vermiculite composites

Vermiculite clay (VMT) was organically modified with a quaternary organic salt and added to polypropylene (PP). The compounds were prepared by melt intercalation using a twin extruder. The morphology of the composites was investigated through wide-angle X-ray diffraction (WAXD). The WAXD results suggested that exfoliation phenomena were found for the composites with modified clay. The thermal properties of the obtained composites were studied by means differential scanning calorimetry (DSC) and thermogravimetry (TG) measurements. A variation in the crystallinity of PP was found. A significant increase of the thermal stability of PP was achieved in the presence of the modified VMT.     

Poly(1‐butene)/clay nanocomposites: Preparation and properties

The preparation and properties of poly(1‐butene) (PB)/clay nanocomposites are described for the first time. Nanocomposites were prepared with the melt‐intercalation technique, using organically modified clay. The X‐ray diffraction patterns portrayed well‐defined diffraction peaks at higher d‐spacing than pristine clay, confirming the intercalation of polymer in silicate layers. Because PB exhibits time‐dependent polymorphism, the effect of clay on the phase transformation of PB was examined with thermal analysis. The phase transformation from a metastable tetragonal form to a stable hexagonal form was enhanced because of incorporation of layered silicates in the polymer matrix. The nanocomposites exhibited about a 40–140% increase in storage modulus depending on the clay content and significantly lower coefficient of thermal expansion. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1014–1021, 2003     

Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.     

Nanocomposites of NLO chromophore‐modified layered silicates and polypropylene

Intercalation of guest species into layered inorganic solids is a method of producing ordered inorganic–organic assemblies with unique microstructures controlled by host–guest and guest–guest interactions. Smectite clay minerals, such as montmorillonite, having appropriate functional molecules in between the silicate layers are supposed to exhibit a wide range of novel characteristics. Nanocomposite material based on maleic anhydride‐grafted polypropylene and dye‐modified layered silicate was developed. Characteristics of organo‐modified montmorillonite particles and polymer/clay hybrids have been investigated through FTIR, SAXS, DSC, UV measurements, and transmission electron microscopy. The results of the intercalation process, structural characterization, and thermal properties will be discussed in comparison with the intercalation and nanocomposite preparation results. The intercalation was successfully conducted by the ion‐exchange method. It was shown that intercalated dibenzilidene acetone type chromophores exist in the clay galleries in an aggregated form, probably as J‐aggregates. This feature strongly effects on optical and nonlinear optical properties of nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2493–2502, 2005     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites

Thermally stable organically modified clays based on 1,3‐didecyl‐2‐methylimidazolium (IM2C10) and 1‐hexadecyl‐2,3‐dimethyl‐imidazolium (IMC16) were used to prepare poly(ethylene naphthalate) (PEN)/clay nanocomposites via a melt intercalation process. The clay dispersion in the resulting hybrids was studied by a combination of X‐ray diffraction, polarizing optical microscopy, and transmission electron microscopy. It was found that IMC16 provided better compatibility between the PEN matrix and the clay than IM2C10, as evidenced by some intercalation of polymer achieved in the PEN/IMC16‐MMT hybrid. The effects of clay on the crystal structure of PEN were investigated. It was found that both pristine MMT and imidazolium‐treated MMT enhanced the formation of the β‐crystal phase under melt crystallization at 200 °C. At 180 °C, however, the imidazolium‐treated MMT was found to favor the α‐crystal form instead. The difference in clay‐induced polymorphism behavior was attributed to conformational changes experienced by the clay modifiers as the crystallization temperature changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1040–1049, 2006     

Thermal behaviour of compatibilised polypropylene nanocomposite: Effect of processing conditions

The thermal properties and fire behaviour of polypropylene (PP) nanocomposites were investigated using differential scanning calorimetry, dynamic-mechanical analysis, thermogravimetric analysis and glow wire test. In order to study the morphological structure of the materials obtained, TEM and XRD analyses were also carried out. The nanocomposites were prepared using the melt intercalation technique in a co-rotating intermeshing twin screw extruder. Particular attention was given to studying the influence of different processing conditions (barrel temperature profile and screw rate) and compositions of PP-nanoclay blends (clay content, use of compatibiliser) on the thermal properties of the nanocomposites.The results show that all the properties analysed were strongly influenced by the nanocomposite composition; instead, the processing conditions greatly affect only the dynamic-mechanical properties. DSC curves show that the crystallinity is deeply influenced by the presence of the clay in the matrix, owing to the fact that the filler acts as nucleating agent. DMA curves show that materials processed at low temperature profile and high shear stress, i.e. when a good clay dispersion is achieved, are characterised by an enhanced modulus, thus indicating that the incorporation of clay into the PP matrix remarkably enhances its stiffness and has good reinforcing effects. TGA traces in oxidizing atmosphere show a drastic shift of the weight loss curve towards higher temperature and no variation of the onset temperature (i.e. the temperature at which degradation begins). The TGA analyses in inert atmosphere show instead marked increase of this parameter (about 200 °C) and no shift of weight loss curves. Glow wire results highlight that polymer nanocomposites are characterised by enhanced fire behaviour.     

Modification of Na+-montmorillonite with mono- and bis(polyfluoroalkyl) phthalates

Layered natural aluminosilicate, Na⁺-montmorillonite, was modified with mono- and bis(polyfluoroalkyl) phthalates. The polyfluorinated esters as Na⁺-montmorillonite modifiers exhibit high organophilizing and hydrophobizing activity, as demonstrated by thermal analysis and IR spectroscopy. A change in the interlayer spacing in the clay was determined by X-ray diffraction. The capability of the modifier for intercalation into the layered structure of the clay depends on the degree of telomerization of the perfluoroalkyl residue.     

Comparison of solution-blending and melt-intercalation for the preparation of poly(ethylene-co-acrylic acid)/organoclay nanocomposites

Ethylene-acrylic acid copolymers (EAAs) and commercial montmorillonite clays organically modified with dimethyldihydrogenatedtallowammonium ions (Cloisite^® 15A and 20A) were used for the synthesis of nanocomposites by melt-compounding, static melting of polymer/clay mixtures and solution-intercalation in order to compare the effectiveness of these procedures and to shed light on the thermodynamics and the kinetics of the intercalation process. The preparation from solution was made by the use of several solvents, such as toluene, xylene, chloroform, etc., which were then removed from the hybrids by precipitation in different non-solvents or by evaporation. Particular attention was paid to the effect of the thermal treatments which are often used when processing the composites prepared from solution. X-ray diffraction (XRD) of the solution-blended composites showed that no intercalation of the EAAs inside the clay galleries can be achieved if solvent removal is made by precipitation in non-solvents or by room-temperature evaporation. On the contrary, intercalation was found to occur very rapidly (in less than 1 min) when both the hybrids prepared from solution and the mechanical blends of powdered components were melted in the absence of shear. Polymer intercalation was also found to occur, though with a lower rate, upon annealing the powder mixtures at temperatures lower than the EAA melting point. Microscopic observations made by polarized optical microscopy, scanning electron microscopy and transmission electron microscopy showed that the clay particles dispersion is appreciably lower for the composites prepared from solution, compared to those produced in the melt under shear flow conditions. The hybrids obtained by static melting of powder mixtures, on the other side, were expectedly found to comprise micron sized clay agglomerates, although intercalation was demonstrated also for these materials by XRD. The structure of the intercalated silicate layers stacks, characterized by an interlayer spacing of 4.0 nm, was shown to be independent of the preparation procedure and to correspond to thermodynamic equilibrium.     

Crystallization, morphology, and dynamic mechanical properties of poly(trimethylene terephthalate)/clay nanocomposites

The poly(trimethylene terephthalate) (PTT)/clay nanocomposite has been successfully prepared via melt intercalation using a co-rotating twin screw extruder. The nanocomposite was characterized by wide angle X-ray diffraction (WAXD), transmission electron microscope (TEM), differential scanning calorimetry (DSC), polarized light microscope (PLM) and dynamic mechanical analysis (DMA). The nanocomposite forms an exfoliated structure, which can be observed by WAXD and TEM. The effect of clay layers on the crystallization behaviors of PTT was studied through isothermal and non-isothermal crystallization methods. The results suggest that the introduction of nanosize clay layers accelerates the crystallization rate of PTT and the clay layers act as nucleation agents. The morphology of spherulites was investigated with PLM and the result is well in agreement with crystallization kinetics. DMA shows that glass transition temperature (T_g) and storage modulus (E^′) of the PTT matrix of the nanocomposite are higher than those of pure PTT.     

Inclusion of aramid chains into the layered silicates through solution intercalation route

Aramid–organoclay nanocomposites were fabricated through solution intercalation technique. Montmorillonite was modified with p-amino benzoic acid in order to have compatibility with the matrix. The effect of clay dispersion and the interaction between clay and polyamide chains on the properties of nanocomposites were investigated using X-ray diffraction (XRD), transmission electron microscopy (TEM), tensile testing of thin films, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and water uptake measurements. Excessive clay dispersion was achieved even on the addition of high proportions of clay. The structural investigations confirmed the formation of delaminated nanostructures at low clay contents and disordered intercalated morphology at higher clay loadings. The tensile behavior and thermal stability significantly amplified while permeability reduced with increasing dispersibility of organoclay in the polyamide matrix.     

Preparation of protein-silicate hybrids from polyamine intercalation of layered montmorillonite

Hybrids of the model BSA protein and layered silicate clay with d spacing of approximately 62 A were prepared from either direct or stepwise intercalation. The pristine montmorilloinite (Na+-MMT) was first modified by poly(oxyalkylene)-amine salts (POP- and POE-amine) of 2000 g/mol Mw to a gallery-expanded silicate (d spacing=53 and 18 A, respectively), which became accessible for BSA protein embedding. Subsequent BSA substitution allowed the embedding of the protein into the layered clay galleries in an uncompressed conformation. The stepwise process of embedding large molecules into the silicate gallery provides a new method for synthesizing biomaterial/clay hybrids potentially useful in drug delivery or biomedical design.     

Preparation and Barrier Properties of Chitosan-Layered Silicate Nanocomposite Films

Summary: In this study, chitosan nanocomposite films were prepared using a solvent-casting method by incorporation of an organically modified montmorillonite (Cloisite 10A). The effect of filler concentration on the water vapor permeability, oxygen permeability, mechanical and thermal properties of the composite films was evaluated. The structure of nanocomposites and the state of intercalation of the clay were characterized by XRD. The water vapor permeability of pure chitosan films was measured as a function of relative humidity (RH). It was found that the permeability value increased with an increase in RH. The water vapor and gas permeability values of the composite films decreased significantly with increasing filler concentration. Permeation data was fitted to various phenomenological models predicting the permeability of polymer systems filled with nanoclays as a function of clay concentration and aspect ratio of nanoplatelets. According to the XRD results, an increase in basal spacing was obtained with respect to pure clay for chitosan/clay nanocomposites. This demonstrated the formation of intercalated structure of clay in the polymer matrix. Tensile strength and elongation at break of the composites increased significantly with the addition of clay, however the thermal and color properties of the films were not much affected by the intercalation of clay into polymer matrix.     

Effects of axial ligands on the intercalation of tetraphenylporphyrinatoantimony(V) into smectite clay layers

Adsorption and intercalation of +1-charged cationic dihydroxo(tetraphenylporphyrinato)-antimony(V) bromide (1a) into an artificially synthesized smectite clay was investigated. The red shift of the Soret band of 1a was observed in an aqueous clay colloidal solution owing to the adsorption onto the clay. Analyses of the X-ray diffraction of the complex obtained between 1a and the clay indicate the intercalation of 1a into the clay interlayer. The hydroxo group as an axial ligand led to the effective intercalation of 1a into the clay.     

Thermal and mechanical properties of PE/organoclay nanocomposites

Polyethylene/montmorillonite clay nanocomposites were obtained via direct melt intercalation. The clay was organically modified with four different types of quaternary ammonium salts. The objective of this work is to study the use of montmorillonite clay in the production of nanocomposites by means on rheological, mechanical and crystallization properties of nanocomposites and to compare to the properties of the matrix and PE/unmodified clay nanocomposites. In general, the tensile test showed that the yield strength and modulus of the nanocomposites are close to the pure PE. Apparently, the mixture with Dodigen salt seems to be more stable than the pure PE and PE/unmodified clay.