Three-dimensionally printed electrochemical systems for biomedical analytical applications

Additive manufacturing (3D-printing) has revolutionized many areas of the manufacturing. Three-dimensional printing offers enormous potential to biomedical devices, including electroanalytical systems. The motivation for 3D printing is rapid prototyping and decentralized customizable fabrication of bioanalytical systems in the diverse and remote areas of the globe. We overview the recent trends and discuss the fabrication and applications of 3D printed polymer/carbon and metal electrodes and whole electrochemical systems for biomedical applications and DNA detection. We show that sky is the limit and envision whole analytical systems, including electronics, to be 3D printed in the future for diagnostics in the remote areas of the globe.     

Miniaturized free-flow electrophoresis: production,optimization, and application using 3D printing technology

The increasing resolution of three-dimensional (3D) printing offers simplified access to, and development of, microfluidic devices with complex 3D structures. Therefore, this technology is increasingly used for rapid prototyping in laboratories and industry. Microfluidic free flow electrophoresis (μFFE) is a versatile tool to separate and concentrate different samples (such as DNA, proteins, and cells) to different outlets in a time range measured in mere tens of seconds and offers great potential for use in downstream processing, for example. However, the production of μFFE devices is usually rather elaborate. Many designs are based on chemical pretreatment or manual alignment for the setup. Especially for the separation chamber of a μFFE device, this is a crucial step which should be automatized. We have developed a smart 3D design of a μFFE to pave the way for a simpler production. This study presents (1) a robust and reproducible way to build up critical parts of a μFFE device based on high-resolution MultiJet 3D printing; (2) a simplified insertion of commercial polycarbonate membranes to segregate separation and electrode chambers; and (3) integrated, 3D-printed wells that enable a defined sample fractionation (chip-to-world interface). In proof of concept experiments both a mixture of fluorescence dyes and a mixture of amino acids were successfully separated in our 3D-printed μFFE device.     

3D printing for aqueous and non-aqueous redox flow batteries

Additive manufacturing technologies, generally grouped under the name of 3D printing, are experiencing an explosion of interest during the last few years. The possibility of fast prototyping enabled by 3D printing has been recognized as a crucial booster for device fabrication and general scientific advancements. In this review, attention is focused on the latest developments in the field of redox flow batteries which are, similar to other energy related devices, characterized by the recent adoption of 3D printing methods for the fabrication of key components. Whether simply to investigate flow phenomena, test new designs or fabricate final-product components with custom features, the use of 3D printing can critically drive this field of research towards better performing energy-storage systems. The latest and most representative examples of redox flow battery studies will be discussed, categorized in relation to the electrolyte used and whether the devices are employed in aqueous or non-aqueous applications.     

4D Bioprinting: Technological Advances in Biofabrication

The development of the three‐dimensional (3D) printer has resulted in significant advances in a number of fields, including rapid prototyping and biomedical devices. For 3D structures, the inclusion of dynamic responses to stimuli is added to develop the concept of four‐dimensional (4D) printing. Typically, 4D printing is useful for biofabrication by reproducing a stimulus‐responsive dynamic environment corresponding to physiological activities. Such a dynamic environment can be precisely designed with an understanding of shape‐morphing effects (SMEs), which enables mimicking the functionality or intricate geometry of tissues. Here, 4D bioprinting is investigated for clinical use, for example, in drug delivery systems, tissue engineering, and surgery in vivo. This review presents the concept of 4D bioprinting and smart materials defined by SMEs and stimulus‐responsive mechanisms. Then, biomedical smart materials and applications are discussed along with future perspectives.     

Synthesis of 3D printing materials and their electrochemical applications

Three-dimensional (3D) printing, also known as additive manufacturing, has the advantages of low cost, easy structure operation, rapid prototyping, and easy customization. In the past few years, materials with different structures, compositions, and properties have been widely studied as prospects in the field of 3D printing. This paper reviews the synthesis methods and morphologies of one-, two- and three-dimensional micro/nano materials and their composites, as well as their applications in electrochemistry, such as supercapacitors, batteries and electrocatalysis. The latest progress and breakthroughs in the synthesis and application of different structural materials in 3D-printing materials, as well as the challenges and prospects of electrochemical applications, are discussed.     

Toward single-step production of functional electrochemical devices using 3D printing: Progress,challenges, and opportunities

Sensors and devices that incorporate 3D printed components have gained significant attention because they are easily customized and rapidly prototyped, can produce devices with increasingly complex geometries that are impossible to make using traditional techniques, and can produce high-quality analytical sensors and energy storage devices using inexpensive components. One additional advantage of 3D printing is that a designer can send the design file of a functioning device anywhere in the world over the internet, and the device can be printed at the point of use. This potentially makes 3D printing a viable option for producing low-cost devices for sensing applications in low-resource and difficult to reach environments. Here, we review recent examples where 3D-printing has been used to fabricate ready-to-use electrochemical systems and highlight challenges and opportunities for future development. We place special emphasis on electrochemical systems for energy storage and chemical sensing.     

3D Printing in analytical sample preparation

In the last 5 years, additive manufacturing (three‐dimensional printing) has emerged as a highly valuable technology to advance the field of analytical sample preparation. Three‐dimensional printing enabled the cost‐effective and rapid fabrication of devices for sample preparation, especially in flow‐based mode, opening new possibilities for the development of automated analytical methods. Recent advances involve membrane‐based three‐dimensional printed separation devices fabricated by print‐pause‐print and multi‐material three‐dimensional printing, or improved three‐dimensional printed holders for solid‐phase extraction containing sorbent bead packings, extraction disks, fibers, and magnetic particles. Other recent developments rely on the direct three‐dimensional printing of extraction sorbents, the functionalization of commercial three‐dimensional printable resins, or the coating of three‐dimensional printed devices with functional micro/nanomaterials. In addition, improved devices for liquid–liquid extraction such as extraction chambers, or phase separators are opening new possibilities for analytical method development combined with high‐performance liquid chromatography. The present review outlines the current state‐of‐the‐art of three‐dimensional printing in analytical sample preparation.     

Structural performance of 3D-printed composites under various loads and environmental conditions

Sandwich-structured composites are in high demand in various industries, and additive manufacturing has proven its ability to meet this demand. As a result of the advances in three-dimensional (3D) printing techniques, 3D-printed polymers have received considerable attention in fabrication of sandwich structures with complex geometries. This paper is concerned with design, manufacturing, and analysis of the 3D-printed sandwich-structured components which experienced various loadings and environmental conditions. The core structure plays a major role in the in-plane behavior of lattice composites, therefore in this study, sandwich specimens with two types of core topologies made of two common and similar 3D printing filaments, acrylonitrile butadiene styrene (ABS) and acrylonitrile styrene acrylate (ASA), were manufactured. Based on the applications of sandwich-structured parts, they might experience different temperatures in their service life. In order to determine effects of thermal environment, we conducted accelerated thermal aging within temperatures of 22-60 $°\mathrm{C}$, which is below glass temperature of the examined materials. Based on a series of three-point bending tests, the failure behavior of the original and aged components are determined, and the effects of temperature change on the bending behavior of 3D-printed sandwich parts are discussed. The experimental practice revealed that ASA with honeycomb core specimens indicated highest stability under bending load after thermal aging. The current study sheds lights on durability of 3D-printed sandwich structural elements, and the obtained results demonstrate feasibility of 3D printing technology in fabrication of thermal-stable sandwich structures.     

3D printing to innovate biopolymer materials for demanding applications: A review

Biopolymers are widely available, low-/nontoxic, biodegradable, biocompatible, chemically versatile, and inherently functional, making them highly potential for a broad range of applications such as biomedicine, food, textile, and cosmetics. 3D printing (3DP) is capable of fabricating some customized, complex material structures composed of single or multiple material constituents that cannot be achieved by conventional methodologies (e.g. internal structures design); thus, 3DP can greatly expand the application of biopolymer materials. This review presents a comprehensive survey of the latest literature in 3DP technology for materials from biopolymers such as polysaccharides and proteins. The most commonly used 3DP techniques (i.e. inkjet printing, extrusion-based printing, stereolithography, selective laser sintering, and binder jetting) in biomedical and food fields are discussed. Critical factors affecting the quality and accuracy of 3D-printed constructs, including rheological characteristics, printing parameters (e.g. printing rate, and nozzle diameter, movement rate, and height), and post-printing processes (e.g. baking, drying, and crosslinking) are analyzed. The properties and the emerging applications of 3D-printed biopolymer materials in biomedical, food, and even wider applications (e.g. wastewater treatment and sensing) are summarized and evaluated. Finally, challenges and future perspectives are discussed. This review can provide insights into the development of new biopolymer-based inks and new biopolymer-based 3D-printed materials with enhanced properties and functionality.     

Additive manufacturing for energy storage: Methods,designs and material selection for customizable 3D printed batteries and supercapacitors

Additive manufacturing and 3D printing in particular have the potential to revolutionize existing fabrication processes, where objects with complex structures and shapes can be built with multifunctional material systems. For electrochemical energy storage devices such as batteries and supercapacitors, 3D printing methods allows alternative form factors to be conceived based on the end use application need in mind at the design stage. Additively manufactured energy storage devices require active materials and composites that are printable, and this is influenced by performance requirements and the basic electrochemistry. The interplay between electrochemical response, stability, material type, object complexity and end use application are key to realising 3D printing for electrochemical energy storage. Here, we summarise recent advances and highlight the important role of methods, designs and material selection for energy storage devices made by 3D printing, which is general to the majority of methods in use currently.     

3D‐Printed Microfluidics

The advent of soft lithography allowed for an unprecedented expansion in the field of microfluidics. However, the vast majority of PDMS microfluidic devices are still made with extensive manual labor, are tethered to bulky control systems, and have cumbersome user interfaces, which all render commercialization difficult. On the other hand, 3D printing has begun to embrace the range of sizes and materials that appeal to the developers of microfluidic devices. Prior to fabrication, a design is digitally built as a detailed 3D CAD file. The design can be assembled in modules by remotely collaborating teams, and its mechanical and fluidic behavior can be simulated using finite‐element modeling. As structures are created by adding materials without the need for etching or dissolution, processing is environmentally friendly and economically efficient. We predict that in the next few years, 3D printing will replace most PDMS and plastic molding techniques in academia.     

Dimensional considerations on the mechanical properties of 3D printed polymer parts

Additive manufacturing offers a useful and accessible tool for prototyping and manufacturing small volume functional parts. Polylactic acid (PLA) and thermoplastic polyurethane (TPU) are amongst the most commonly used materials. Characterising 3D printed PLA and TPU is potentially important for both designing and finite element modelling of functional parts. This work explores the mechanical properties of additively manufactured PLA/TPU specimens with consideration to design parameters including size, and infill percentage. PLA/TPU specimens are 3D-printed in selected ISO standard geometries with 20%, 60%, 100% infill percentage. Tensile and compression test results suggest that traditional ISO testing standards might be insufficient in characterising 3D printed materials for finite element modelling or application purposes. Infill percentage in combination to design size, may significantly affect the mechanical performance of 3D printed parts. Dimensional variation may cause inhomogeneity in mechanical properties between large and small cross section areas of the same part. The effect was reduced in small cross section parts where reducing the nominal infill had less effect on the resulting specimens. The results suggest that for 3D printed functional parts with significant dimensional differences between sections, the material properties are not necessarily homogeneous. This consideration may be significant for designers using 3D printing for applications, which include mechanical loading.     

Integration of electrochemistry in micro-total analysis systems for biochemical assays: Recent developments

Micro-total analysis systems (μTAS) integrate different analytical operations like sample preparation, separation and detection into a single microfabricated device. With the outstanding advantages of low cost, satisfactory analytical efficiency and flexibility in design, highly integrated and miniaturized devices from the concept of μTAS have gained widespread applications, especially in biochemical assays. Electrochemistry is shown to be quite compatible with microanalytical systems for biochemical assays, because of its attractive merits such as simplicity, rapidity, high sensitivity, reduced power consumption, and sample/reagent economy. This review presents recent developments in the integration of electrochemistry in microdevices for biochemical assays. Ingenious microelectrode design and fabrication methods, and versatility of electrochemical techniques are involved. Practical applications of such integrated microsystem in biochemical assays are focused on in situ analysis, point-of-care testing and portable devices. Electrochemical techniques are apparently suited to microsystems, since easy microfabrication of electrochemical elements and a high degree of integration with multi-analytical functions can be achieved at low cost. Such integrated microsystems will play an increasingly important role for analysis of small volume biochemical samples. Work is in progress toward new microdevice design and applications.     

印刷有机数字电路及应用

印刷有机电子技术是基于印刷原理的有机电子器件制造技术,是指将有机电子材料配制成功能性油墨,用印刷方式来制造电子器件与系统的方法,其发展涉及到材料化学、微电子学等多个学科方面的知识。其独特的制造方式和器件形态具有柔性、低成本、大面积制造等优势,并且与传统硅基电子器件在应用场合上形成了互补,在生物传感、电子皮肤、柔性显示等领域展示出优势。为了及时跟进这一快速发展的领域,对领域的发展有宏观的把握,本文从印刷技术和电路系统的角度进行了全面概述,介绍了喷墨打印、丝网印刷和转印印刷等印刷技术和基于印刷技术制备的有机数字电路(反相器、与非门、环形振荡器、D触发器),以及实现功能化的印刷电子应用(RFID、电子皮肤、OLED显示驱动背板等);最后,对本领域目前存在的问题和未来发展方向做了简要探讨。     

Fabrication of Microfluidic Devices for Emulsion Formation by Microstereolithography

Droplet microfluidics—the art and science of forming droplets—has been revolutionary for high-throughput screening, directed evolution, single-cell sequencing, and material design. However, traditional fabrication techniques for microfluidic devices suffer from several disadvantages, including multistep processing, expensive facilities, and limited three-dimensional (3D) design flexibility. High-resolution additive manufacturing—and in particular, projection micro-stereolithography (PµSL)—provides a promising path for overcoming these drawbacks. Similar to polydimethylsiloxane-based microfluidics 20 years ago, 3D printing methods, such as PµSL, have provided a path toward a new era of microfluidic device design. PµSL greatly simplifies the device fabrication process, especially the access to truly 3D geometries, is cost-effective, and it enables multimaterial processing. In this review, we discuss both the basics and recent innovations in PµSL; the material basis with emphasis on custom-made photopolymer formulations; multimaterial 3D printing; and, 3D-printed microfluidic devices for emulsion formation as our focus application. Our goal is to support researchers in setting up their own PµSL system to fabricate tailor-made microfluidics.     

3D打印在分析化学中的应用研究

3D打印是一种以计算机三维设计数字模型文件为基础,运用特殊可粘合材料,借助光固化和纸层叠等方式逐层打印的,一种快速成形构造物体的新技术.本文侧重从色谱仪器分析、电化学仪器分析、原子分子光谱和质谱仪器分析等方面评论了近年来3D打印在分析化学中的应用研究,为现代仪器分析研究提供借鉴参考,以使3D打印技术和分析化学学科交叉融合协同发展.     

Fabrication of microfluidic systems in poly(dimethylsiloxane)

Microfluidic devices are finding increasing application as analytical systems, biomedical devices, tools for chemistry and biochemistry, and systems for fundamental research. Conventional methods of fabricating microfluidic devices have centered on etching in glass and silicon. Fabrication of microfluidic devices in poly(dimethylsiloxane) (PDMS) by soft lithography provides faster, less expensive routes than these conventional methods to devices that handle aqueous solutions. These soft-lithographic methods are based on rapid prototyping and replica molding and are more accessible to chemists and biologists working under benchtop conditions than are the microelectronics-derived methods because, in soft lithography, devices do not need to be fabricated in a cleanroom. This paper describes devices fabricated in PDMS for separations, patterning of biological and nonbiological material, and components for integrated systems.     

3D-printed,TiO<Subscript>2</Subscript> NP–incorporated minicolumn coupled with ICP-MS for speciation of inorganic arsenic and selenium in high-salt-content samples

To extend the applicability of solid phase extraction devices manufactured using 3D printing technologies, a stereolithographic 3D printer and resins incorporating titanium dioxide nanoparticles (TiO₂ NPs) were employed to fabricate a demountable minicolumn with TiO₂ NP–incorporated packing as a sample pretreatment device for the selective extraction of inorganic As and Se species from high-salt-content samples, and to facilitate their analyses when coupled to an inductively coupled plasma mass spectrometer. After optimization, the automatic system enabled highly sensitive determinations of As and Se species with detection limits as low as 0.004–0.033 μg L^?1 for As and 0.061–0.128 μg L^?1 for Se. Reliability was confirmed through analyses of the reference materials 1643f, SLEW-3, CASS-4, and 2670a, as well as spike analyses of samples of water and human urine. These 3D-printed minicolumns appear to be very useful for multi-elemental speciation of these elements from high-salt-content samples. Thus, the incorporation of active nanomaterials into raw printing resins can enable 3D printing technologies—not only to fabricate functionalized devices for diverse sample pretreatment applications but also to encourage the future development of multifunctional devices for analytical science.

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Graphical abstract Schematic presentation of a demountable minicolumn fabricated using a stereolithographic 3D printer and the resins incorporating with TiO₂ NPs. They were used to selectively extract As and Se species through controlling the sample acidities.

     

Advanced Polymer Designs for Direct-Ink-Write 3D Printing

The rapid development of additive manufacturing techniques, also known as three-dimensional (3D) printing, is driving innovations in polymer chemistry, materials science, and engineering. Among current 3D printing techniques, direct ink writing (DIW) employs viscoelastic materials as inks, which are capable of constructing sophisticated 3D architectures at ambient conditions. In this perspective, polymer designs that meet the rheological requirements for direct ink writing are outlined and successful examples are summarized, which include the development of polymer micelles, co-assembled hydrogels, supramolecularly cross-linked systems, polymer liquids with microcrystalline domains, and hydrogels with dynamic covalent cross-links. Furthermore, advanced polymer designs that reinforce the mechanical properties of these 3D printing materials, as well as the integration of functional moieties to these materials are discussed to inspire new polymer designs for direct ink writing and broadly 3D printing.     

4D Printing: History and Recent Progress

4D printing has attracted great interest since the concept was introduced in 2012.The past 5 years have witnessed rapid advances in both 4D printing processes and materials.Unlike 3D printing,4D printing allows the printed part to change its shape and function with time in response to change in external conditions such as temperature,light,electricity,and water.In this review,we first overview the history of 4D printing and discuss its definition.We then summarize recent technological advances in 4D printing with focuses on methods,materials,and their intrinsic links.Finally,we discuss potential applications and offer perspectives for this exciting new field.