Multifaceted polymeric materials in three‐dimensional processing (3DP) technologies: Current progress and prospects

Three‐dimensional printing (3DP) technologies, which are sets of powerful deposition methods employed to fabricate 3D objects with materials in the fields of material sciences and engineering, biomedical and biocompatible structural components, automotive, aviation, and polymers, among others, are currently rapidly developing manufacturing technologies. The methods have significant advantages, which include designing flexibility, enhanced geometrical freedom, low cost, and net shape manufacture, among others, over the traditional “subtractive” method. This review highlights the major 3D printing techniques, especially in the fields of advanced polymeric material fabrication and engineering, as well as the synergy in the incorporation of different types of polymeric materials and composites in a process that will lead to an enhancement of dimensional accuracy for 3D technologies. Furthermore, composite ink systems especially polymer‐based and hydrogel‐based in tissue engineering applications are also discussed.     

3D打印生物医用材料研究进展

3D打印(亦称增材制造)技术因其独特的材料成型优势,在组织工程、航空航天、汽车制造、以及电子工业等众多领域显示出巨大的应用潜力。然而,在实际生物医学应用中,3D打印生物器件和组织器官除了要求具有复杂的结构和优异的生物学性能外,其打印结构的表面性质也需满足某些特定的要求,如3D打印组织骨架和器官必须具有生物相容性、抗菌性及细胞粘附性等。因此,将3D打印与传统表面修饰技术相结合,在不改变材料三维结构的基础上调控其表面生物化学性质,从而赋予3D打印生物骨架器官多功能化,可实现更为广泛的应用。本文以3D打印生物骨架及器官的表面修饰为主要内容对就近年来3D打印生物医用材料的最新研究进展进行了综述。     

3D打印技术制备生物医用高分子材料的研究进展

3D打印技术能够根据不同患者需要,快速精确制备适合不同患者的个性化生物医用高分子材料,并能同时对材料的微观结构进行精确控制.因此,这种新兴的医用高分子材料制备技术在未来生物医学应用(尤其是组织工程应用)中具有独特的优势.近年来,对于3D打印技术制备生物医用高分子材料的研究开发受到了越来越多的关注.不同的生物相容高分子原料被应用于3D打印技术,而这些3D成型高分子材料被用于体外细胞培养,或动物模型的软组织或硬组织修复中.本文主要介绍了近年来3D打印技术在生物医用高分子材料制备中的研究进展,并对该领域的未来应用和挑战进行了展望.     

Electrospun aligned nanofibers: A review

Electrospinning (e-spinning) is famous for the construction and production of ultrafine and continuous micro-/nanofibers. Then, the alignment of electrospun (e-spun) nanofibers becomes one of the most valuable research topics. Because aligned fibers have more advantages over random fibers, such as better mechanical properties, faster charge transport, more regular spatial structure, etc. This review summarizes various electrospinning techniques of fabricating aligned e-spun nanofibers, such as early conventional methods, near-field e-spinning, and three-dimensional (3D) printing e-spinning. Among them, four auxiliary preparation methods (e.g., auxiliary solid template, auxiliary liquid, auxiliary electromagnetic field and auxiliary airflow), two collection modes (static and dynamic collection), and the controllability of near-field e-spinning and 3D printing e-spinning are highlighted. The representative applications depending on aligned nanofibers are classified and briefly introduced, emphasizing in the fields of 1D applications (e.g., field-effect transistor, nanochannel and guidance carrier), 2D applications (e.g., platform for gas detection, filter, and electrode materials storage), and 3D applications (e.g., bioengineering, supercapacitor, and nanogenerator). At last, the challenges and prospects are addressed.     

Recent Advances in 3D Printing of Photocurable Polymers: Types,Mechanism, and Tissue Engineering Application

The conversion of liquid resin into solid structures upon exposure to light of a specific wavelength is known as photopolymerization. In recent years, photopolymerization-based 3D printing has gained enormous attention for constructing complex tissue-specific constructs. Due to the economic and environmental benefits of the biopolymers employed, photo-curable 3D printing is considered an alternative method for replacing damaged tissues. However, the lack of suitable bio-based photopolymers, their characterization, effective crosslinking strategies, and optimal printing conditions are hindering the extensive application of 3D printed materials in the global market. This review highlights the present status of various photopolymers, their synthesis, and their optimization parameters for biomedical applications. Moreover, a glimpse of various photopolymerization techniques currently employed for 3D printing is also discussed. Furthermore, various naturally derived nanomaterials reinforced polymerization and their influence on printability and shape fidelity are also reviewed. Finally, the ultimate use of those photopolymerized hydrogel scaffolds in tissue engineering is also discussed. Taken together, it is believed that photopolymerized 3D printing has a great future, whereas conventional 3D printing requires considerable sophistication, and this review can provide readers with a comprehensive approach to developing light-mediated 3D printing for tissue-engineering applications.     

4D Bioprinting: Technological Advances in Biofabrication

The development of the three‐dimensional (3D) printer has resulted in significant advances in a number of fields, including rapid prototyping and biomedical devices. For 3D structures, the inclusion of dynamic responses to stimuli is added to develop the concept of four‐dimensional (4D) printing. Typically, 4D printing is useful for biofabrication by reproducing a stimulus‐responsive dynamic environment corresponding to physiological activities. Such a dynamic environment can be precisely designed with an understanding of shape‐morphing effects (SMEs), which enables mimicking the functionality or intricate geometry of tissues. Here, 4D bioprinting is investigated for clinical use, for example, in drug delivery systems, tissue engineering, and surgery in vivo. This review presents the concept of 4D bioprinting and smart materials defined by SMEs and stimulus‐responsive mechanisms. Then, biomedical smart materials and applications are discussed along with future perspectives.     

Dimensional considerations on the mechanical properties of 3D printed polymer parts

Additive manufacturing offers a useful and accessible tool for prototyping and manufacturing small volume functional parts. Polylactic acid (PLA) and thermoplastic polyurethane (TPU) are amongst the most commonly used materials. Characterising 3D printed PLA and TPU is potentially important for both designing and finite element modelling of functional parts. This work explores the mechanical properties of additively manufactured PLA/TPU specimens with consideration to design parameters including size, and infill percentage. PLA/TPU specimens are 3D-printed in selected ISO standard geometries with 20%, 60%, 100% infill percentage. Tensile and compression test results suggest that traditional ISO testing standards might be insufficient in characterising 3D printed materials for finite element modelling or application purposes. Infill percentage in combination to design size, may significantly affect the mechanical performance of 3D printed parts. Dimensional variation may cause inhomogeneity in mechanical properties between large and small cross section areas of the same part. The effect was reduced in small cross section parts where reducing the nominal infill had less effect on the resulting specimens. The results suggest that for 3D printed functional parts with significant dimensional differences between sections, the material properties are not necessarily homogeneous. This consideration may be significant for designers using 3D printing for applications, which include mechanical loading.     

An integrative review on the applications of 3D printing in the field of in vitro diagnostics

Biomedicine is one of the fastest growing areas of additive manufacturing. Especially, in the field of in vitro diagnostics(IVD), contributions of 3D printing include ⅰ) rapid prototyping and iterative IVD proofof-concept designing ranging from materials, devices to system integration; ⅱ) conceptual design simplification and improved practicality of IVD products; ⅲ) shifting the IVD applications from centralized labs to point-of-care testing(POCT). In this review, the latest developments of 3D p...     

Cement Composites with Carbon-Based Nanomaterials for 3D Concrete Printing Applications – A Review

3D concrete printing (3DCP) is an emerging additive manufacturing technology in the construction industry. Its challenges lie in the development of high-performance printable materials and printing processes. Recently developed carbon-based nanomaterials (CBNs) such as graphene, graphene oxide, graphene nanoplatelets, and carbon nanotubes, have various applications due to their exceptional mechanical, chemical, thermal, and electrical characteristics. CBNs also have found potential applications as a concrete ingredient as they enhance the microstructure and modify concrete properties at the molecular level. This paper focuses on state-of-the-art studies on CBNs, 3DCP technology, and CBNs in conventional and 3D printable cement-based composites including CBN dispersion techniques, concrete mixing methods, and fresh and hardened properties of concrete. Furthermore, the current limitations and future perspectives of 3DCP using CBNs to produce high-quality composite mixtures are discussed.     

Preparation,Characterization and Optical Property of Chitosan-Phenothiazine Derivative by Microwave Assisted Synthesis

In this article, we have described microwave assisted synthesis of 3-formyl-10H phenothiazine and preparation of chitosan-phenothiazine derivative film with potential for optical properties in biomedical applications, vis-à-vis it is also important to ensure that chemical processes used in converting biopolymer to useful material through green chemistry approach. From optical properties and biomedical application point of views, it is a benign technique. Chitosan-derivative film was prepared from hydrogel by solution casting method. The prepared chitosan-phenothiazine derivative was confirmed by Fourier transform infrared spectroscopy (FTIR). The film was evaluated by XRD, thermal analysis, surface morphology, photoluminescence (PL) spectrscopy and second harmonic generation (SHG) study. Overall, the chitosan-phenothiazine derivative film opens new perspectives to optical material for biomedical applications.     

Structural performance of 3D-printed composites under various loads and environmental conditions

Sandwich-structured composites are in high demand in various industries, and additive manufacturing has proven its ability to meet this demand. As a result of the advances in three-dimensional (3D) printing techniques, 3D-printed polymers have received considerable attention in fabrication of sandwich structures with complex geometries. This paper is concerned with design, manufacturing, and analysis of the 3D-printed sandwich-structured components which experienced various loadings and environmental conditions. The core structure plays a major role in the in-plane behavior of lattice composites, therefore in this study, sandwich specimens with two types of core topologies made of two common and similar 3D printing filaments, acrylonitrile butadiene styrene (ABS) and acrylonitrile styrene acrylate (ASA), were manufactured. Based on the applications of sandwich-structured parts, they might experience different temperatures in their service life. In order to determine effects of thermal environment, we conducted accelerated thermal aging within temperatures of 22-60 $°\mathrm{C}$, which is below glass temperature of the examined materials. Based on a series of three-point bending tests, the failure behavior of the original and aged components are determined, and the effects of temperature change on the bending behavior of 3D-printed sandwich parts are discussed. The experimental practice revealed that ASA with honeycomb core specimens indicated highest stability under bending load after thermal aging. The current study sheds lights on durability of 3D-printed sandwich structural elements, and the obtained results demonstrate feasibility of 3D printing technology in fabrication of thermal-stable sandwich structures.     

Extrusion 3D printing of conjugated polymers

Conjugated polymers combine electronic charge transport properties with the ability to transport ions, enabling transduction between ionic and electronic currents. Many applications of conjugated polymers, such as biointerfaces, actuators, and energy storage, benefit from 3D structures. Among different methods for 3D fabrication, extrusion-based 3D printing is a versatile approach that is compatible with multimaterial fabrication processes. This review summarizes progress in the emerging field of 3D printed conjugated polymers using three extrusion printing processes: direct ink write, meniscus-guided printing, and electrohydrodynamic printing. Ink designs for direct in write are described in depth, including strategies for modifying the rheology and conductivity of the inks.     

Emerging 2D pnictogens for biomedical applications

Two-dimensional(2D) materials composed of single pnictogen element, namely, 2D pnictogens(e.g.,black phosphorus, arsenene, antimonene and bismuthine), have recently showed remarkable potential for biomedical applications, especially after the rapid development of black phosphorus. With unique optical and electronic properties, 2D pnictogens are considered as promising nanoagents for biosensors, diagnosis and therapy. In this review, after brief introduction of the structure, properties, synthesi...     

Preparation,Bioactivities and Applications in Food Industry of Chitosan-Based Maillard Products: A Review

Chitosan, a biopolymer possessing numerous interesting bioactivities and excellent technological properties, has received great attention from scientists in different fields including the food industry, pharmacy, medicine, and environmental fields. A series of recent studies have reported exciting results about improvement of the properties of chitosan using the Maillard reaction. However, there is a lack of a systemic review about the preparation, bioactivities and applications in food industry of chitosan-based Maillard reaction products (CMRPs). The presence of free amino groups in chitosan allows it to acquire some stronger or new functional properties via the Maillard reaction. The present review aims to focus on the current research status of synthesis, optimization and structural identification of CMRPs. The applications of CMRPs in the food industry are also discussed according to their biological and technological properties such as antioxidant, antimicrobial activities and inducing conformational changes of allergens in food. Some promising directions for future research are proposed in this review, aiming to provide theoretical guidance for the further development of chitosan and its derivatives.     

Wet 3‐D printing of epoxy cross‐linked chitosan/carbon microtube composite

Over the last decays, the use of conductive biopolymer composites has been growing in areas such as biosensors, soft robotics, and wound dressing applications. They are generally soft hydrophilic materials with good elastic recovery and compatible with biological environments. However, their application and removal from the host are still challenging mainly due to poor mechanical strength. This work displays a technique for the fabrication of complex‐shaped conductive structures with improved mechanical strength by wet three‐dimensional (3‐D) printing, which uses a coagulation bath to quickly solidify an epoxy cross‐linked chitosan/carbon microtube composite ink. The fabricated conductive structure demonstrated higher elongation strength and improved elastic stability upon the introducing of polypropylene glycol diglycidyl ether (PPGDGE) as the epoxy cross‐linker, which can be due to the formation of networks between oxiran groups of PPGDGE and chitosan amino groups.     

Microfibers as Physiologically Relevant Platforms for Creation of 3D Cell Cultures

Microfibers have received much attention due to their promise for creating flexible and highly relevant tissue models for use in biomedical applications such as 3D cell culture, tissue modeling, and clinical treatments. A generated tissue or implanted material should mimic the natural microenvironment in terms of structural and mechanical properties as well as cell adhesion, differentiation, and growth rate. Therefore, the mechanical and biological properties of the fibers are of importance. This paper briefly introduces common fiber fabrication approaches, provides examples of polymers used in biomedical applications, and then reviews the methods applied to modify the mechanical and biological properties of fibers fabricated using different approaches for creating a highly controlled microenvironment for cell culturing. It is shown that microfibers are a highly tunable and versatile tool with great promise for creating 3D cell cultures with specific properties.     

Functional ruthenium(II)- and iridium(III)-containing polymers for potential electro-optical applications

The need for novel materials with luminescent properties and advanced processing features requires reliable and reproducible synthetic routes for the design of suitable materials, such as e.g. polypyridyl ruthenium(II) and iridium(III)-containing polymers. The most popular ligand for those purposes is the 4,4'-functionalized bipyridine unit. Therefore, several synthetic strategies for the derivatization of the 4,4'-dimethyl-2,2'-bipyridine are highlighted, and in particular functionalities, which enable further covalent linkage to polymeric structures, are discussed in this critical review. Subsequently, the different synthetic strategies for the preparation of polymeric metal-complexes are described, either starting from small functionalized complexes (later covalently attached to the polymer), or from macroligands (subsequently coordinated to the metal ions). The designed materials reveal good processing properties using spin coating and inkjet printing, as well as beneficial electro-optical properties for potential thin functional film applications, such as light-emitting electrochemical cells.     

Graphdiyne:from Preparation to Biomedical Applications

Graphdiyne(GDY)is a kind of two-dimensional carbon nanomaterial with specific configurations of sp and sp2 carbon atoms.The key progress in the preparation and application of GDY is bringing carbon materials to a brand-new level.Here,the various properties and structures of GDY are introduced,including the existing strategies for the preparation and modification of GDY.In particular,GDY has gradually emerged in the field of life sciences with its unique properties and performance,therefore,the development of biomedical applications of GDY is further summarized.Finally,the challenges of GDY toward future biomedical applications are discussed.     

Comparison between the Test and Simulation Results for PLA Structures 3D Printed,Bending Stressed

The additive manufacturing process is one of the technical domains that has had a sustained development in recent decades. The designers’ attention to equipment and materials for 3D printing has been focused on this type of process. The paper presents a comparison between the results of the bending tests and those of the simulation of the same type of stress applied on 3D-printed PLA and PLA–glass structures. The comparison of the results shows that they are close, and the simulation process can be applied with confidence for the streamline of filament consumption, with direct consequences on the volume and weight of additive manufactured structures. The paper determines whether the theories and concepts valid in the strength of materials can be applied to the additive manufacturing pieces. Thus, the study shows that the geometry of the cross-section, by its shape (circular or elliptical) and type (solid or ring shaped), influences the strength properties of 3D-printed structures. The use of simulation will allow a significant shortening of the design time of the new structures. Moreover, the simulation process was applied with good results on 3D-printed structures in which two types of filaments were used for a single piece (structure).     

Carbon-based conductive rubber composite for 3D printed flexible strain sensors

Polymeric-based flexible electronic devices are in high demand due to its wide range of applications. Natural rubber (NR) shows a great potential as matrix phase for flexible conductive polymer composites with its high elasticity and fatigue resistance. In this study, a new 3D printable conductive NR (CNR) composite was developed for strain sensor applications. Different contents of conductive carbon black (CCB) were mixed with NR latex to investigate the effect of the filler content on electrical and mechanical properties of the composites. The best-known CNR composite with the CCB content of 12 phr was selected in order to produce the feedstock for the stereolithography process (SLA). The morphological, electrical, and mechanical properties of cast and 3D-printed samples were investigated and compared. Although the 3D-printed CNR sample had slightly lower conductivity than the cast one, it possessed comparable tensile strength and elongation at break, with values of 12.4 MPa and 703%, respectively. In addition, electrical responses of the CNR samples were investigated to demonstrate the electromechanical property of the material as a strain sensor. The 3D-printed CNR sample exhibited the highest electromechanical sensitivity with a gauge factor (GF) of 361.4 (ε = 210%–300%) and showed good repeatability for 500 cycles. In conclusion, the development of this 3D printable functional material with great sensing capability will pave the way for innovative designs of personalized sensing textiles and other smart wearable devices.