Epoxy‐cyanate ester shape memory thermoset: some aspects of phase transition,viscoelasticity and shape memory characteristics

A shape memory thermoset comprising of a co‐reacted system of epoxy resin (diglycidylether of bisphenol A), cyanate ester (bisphenol A dicyanate ester) and phenol telechelic poly(tetramethylene oxide) (PTOH) was investigated for its morphology, viscoelasticity and shape memory characteristics at the transition temperature regime. The system exhibited a switching temperature (T_switch) centered at about 105°C. Atomic force microscopy analyses at different temperatures provided evidences for the existence of a discrete phase at T_switch regime. Polarized light microscope images gave evidence for the birefringence and tubular crystal formation due to PTOH segments in the shape memory thermoset. It is concluded that the T_switch has its origin from melting transition of PTOH and T_g of the thermoset matrix, the latter being lowered through plasticization by PTMO segments. Reversibility of T_switch, and stress relaxation behavior of the blend were investigated by dynamic mechanical analysis (DMA). The reversibility of transition temperature was ascertained by cyclic DMA. Temperature dependency of shape memory properties implied fast recovery of original shape above the T_switch. The cured system manifests shape memory properties even below T_switch though it is a slow process. The extent of shape recovery increased with temperature and became faster in league with the trend in temperature dependency of stress relaxation of the polymer. Copyright © 2013 John Wiley & Sons, Ltd.     

Shape-memory behavior of bisphenol A-type cyanate ester/carboxyl-terminated liquid nitrile rubber coreacted system

Bisphenol A-type cyanate ester (BACE) was modified by carboxyl terminated liquid nitrile rubber (CTBN) exhibiting shape memory properties. Shape memory BACE/CTBN copolymer was a new kind of smart materials, which has huge development potential and promising future. A series of shape memory BACE/CTBN copolymers were prepared by varying mass ratio of BACE and CTBN. The mechanical performance, thermal properties, and shape memory effect of the BACE/CTBN copolymers were systematically investigated. It was found that the BACE/CTBN copolymers have excellent shape-memory behavior, and the glass transition temperature (T _g ) of the copolymers can be adjusted with the content of CTBN. The shape recovery speed increases with the increment of the content of CTBN and the shape fixed ratio and shape recovery ratio are almost 100 %.     

Three-phase cyanate ester composites with fumed silica and negative-CTE reinforcements

Three-phase cyanate ester adhesives have been developed using a bisphenol E cyanate ester resin, fumed silica, and negative-CTE (coefficient of thermal expansion) reinforcements: short carbon fiber or zirconium tungstate (ZrW₂O ₈ ). Fumed silica was used to impart thixotropic behavior on the resin and decrease settling in the adhesives. The cured composites were evaluated using various thermal analysis techniques for their thermal-mechanical properties. Composites with short carbon fiber showed enhanced modulus and decreased thermal expansion (70% reduction for 20 vol%) and showed little phase separation. While settling of the dense ceramic particles could not be completely eliminated for the zirconium tungstate composites through rheological modification of the adhesive with added fumed silica, a reduction in CTE of 84% was achieved in the composite (58 vol%) compared to the neat resin. In addition, the effect of thermal history on the cure and temperature induced ZrW₂O₈ phase transitions, and their corresponding influence on thermal strains vs. temperature, are examined by thermomechanical analysis.     

Controlled synthesis and evaluation of cyanate ester/epoxy copolymer system for high temperature molding compounds

Epoxy molding compounds (EMCs) have become an integral component for high power electronics to work under harsh environment nowadays. For high temperature operation, polymer networks with high glass transition temperature (T_g) are required to ensure device stability. In this work, high T_g polymers were designed via controlled incorporation of in situ formed and thermally stable triazine structures into epoxy matrix. Reactions involved in the copolymer system of cyanate ester and epoxy (CE/EP) were investigated. Increasing ratio of cyanate ester dramatically promoted T_g of the copolymer up to 275 °C with improved heat resistance. High temperature aging and moisture absorption tests revealed that hydrolysis of polycyanurate network and rearrangement of cyanurate occurred during aging, especially for copolymers with higher than 75% of cyanate ester. Based on thermal properties and aging performance, the composition of CE/EP system was optimized. The formulated bisphenol A cyanate ester and biphenyl epoxy copolymer system has great potential to be applied as high temperature encapsulation materials in electronic packaging. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1337–1345     

Thermal,viscoelastic, and mechanical properties of DCPD-containing polymers

The thermal, viscoelastic, and mechanical properties of cured dicyclopentadiene (DCPD)-containing polymers prepared from novel DCPD-modified unsaturated epoxypolyesters and styrene were evaluated. This was accomplished using thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analysis, three-point bending test, and Brinell’s hardness. The thermal, viscoelastic, and mechanical properties of DCPD-containing polymers were strongly dependent on chemical structure. The cross-linking density (υ _e) of obtained networks increased with increasing content of carbon–carbon double bonds in the poly(ester) structure. In addition, the introduction of DCPD rings into the poly(ester) structure increased the rigidity of the molecular backbone. It resulted in obtaining polymers which showed great improvement in mechanical properties including remarkably higher storage modulus ( E_{20 ^°\textC}^￠ E_{{20\,{}^{\circ}{\text{C}}}}^{'} ), flexural modulus at bending (E _mod), hardness, lower extension at maximum force (ε-F _max), as well as higher thermal stability. These good properties make these materials highly promising as potential candidates for structural applications.     

Investigations on the cure chemistry and polymer properties of benzoxazine-cyanate ester blends

Thermosetting polymer blends composed of bisphenol A based benzoxazine (BA-a) and cyanate ester (BACY) were prepared via co-curing of benzoxazine with cyanate ester. DSC results manifested a multiple curing pattern with associated heat of reaction implying a co-reaction between oxazine moiety and cyanate group. The catalysis during the co-curing of blend was ascribed to the cycloaddition reaction between the two groups followed by the ring-opening of benzoxazine and cyclotrimerisation of cyanate ester. The spectral and analytical data supported the possibilities of further polymerization through the insertion of the phenolic OH of polybenzoxazine to cyanate group to form the intermediate iminocarbonate, which further induce curing of cyanate ester to form polycyanurate. A co-reacted network composed of triazine ring as a part of polybenzoxazine matrix is postulated. The co-reaction temperature diminished with increase in cyanate ester content in the blend. A single T_g was observed in DMTA of the cured matrix that implied a linked homogeneous matrix containing both triazine and polybenzoxazine. This was substantiated by the TGA, DTA and SEM behavior of the cured polymer. The modulus of the cured blend was higher than those of the component resins of the blend. The co-reaction with cyanate ester enhanced the high temperature stability of polybenzoxazine.     

Synthesis,characterization, and properties of novel epoxy resins and cyanate esters

We synthesized a novel epoxy (dopotep) and cyanate ester (dopotcy) based on a phosphorus‐containing triphenol (dopotriol). The proposed structures were confirmed by IR, mass spectra, NMR spectra, and epoxy‐equivalent‐weight titration. The synthesized dopotep or dopotcy was copolymerized with diglycidyl ether of bisphenol A (DGEBA), 6′,6‐bis(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazineyl)methane (F‐a), or dicyanate ester of bisphenol A (BADCY). Thus, copolymers based on DGEBA/dopotep/diphenylmethane (ddm), F‐a/dopotep, BADCY/dopotcy, and DGEBA/dopotcy were developed. The thermal properties, dielectric properties, and flame retardancy of these copolymers were investigated. The curing kinetics of dopotep/ddm and dopotep/diamino diphenylsulfone were studied with differential scanning calorimetry. The microstructure of DGEBA/dopotcy was studied with IR. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3487–3502, 2006     

Cure behavior of diglycidylether of bisphenol A/trimethylolpropane triglycidylether epoxy blends initiated by thermal latent catalyst

Cure behaviors of diglycidylether of bisphenol A (DGEBA)/trimethylolpropane triglycidylether (TMP) epoxy blends initiated by 1 wt % N‐benzylpyrazinium hexafluoroantimonate (BPH) as a cationic latent catalyst were investigated using DSC and rheometer. This system showed more than one type of reaction and BPH could be excellent thermal latent catalyst without any co‐initiator. The cure activation energy (E_a) obtained from Kissinger method using dynamic DSC data was higher in DGEBA/TMP mixtures than in pure DGEBA. Rheological properties of the blend system were investigated under isothermal condition using a rheometer. The gel time was obtained from the analysis of storage modulus (G′), loss modulus (G″) and damping factor (tanδ). The crosslinking activation energy (E_c) was also determined from the Arrhenius equation based on the gel time and curing temperature. As a result, the crosslinking activation energy showed a similar behavior with that obtained from Kissinger method. And the gel time decreased with increasing TMP content, which could be resulted from increasing the activated sites by trifunctional epoxide groups and decreasing the viscosity of DGEBA/TMP epoxy blend in the presence of TMP. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2114–2123, 2000     

Electroactive shape memory cyanate/polybutadiene epoxy composites filled with carbon black

Electroactive shape memory composites were synthesized using polybutadiene epoxy(PBEP) and bisphenol A type cyanate ester(BACE) filled with different contents of carbon black(CB). Dynamic mechanical analysis(DMA), scanning electron microscopy(SEM), electrical performance and electroactive shape memory behavior were systematically investigated. It is found that the volume resistivity decreased due to excellent electrical conductivity of CB, in turn resulting in good electroactive shape memory properties. The content of CB and applied voltage had significant influence on electroactive shape memory effect of developed BACE/PBEP/CB composites. Shape recovery can be observed within a few seconds with the CB content of 5 wt% and voltage of 60 V. Shape recovery time decreased with increasing content of CB and voltage. The infrared thermometer revealed that the temperature rises above the glass transition temperature faster with the increase of voltage and the decrease of resistance.     

Synthesis and properties of phosphorus-containing bio-based epoxy resin from itaconic acid

A phosphorus-containing bio-based epoxy resin (EADI) was synthesized from itaconic acid (IA) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO). As a matrix, its cured epoxy network with methyl hexahydrophthalic anhydride (MHHPA) as the curing agent showed comparable glass-transition temperature and mechanical properties to diglycidyl ether in a bisphenol A (DGEBA) system as well as good flame retardancy with UL94 V-0 grade during a vertical burning test. As a reactive flame retardant, its flame-resistant effect on DGEBA/MHHPA system as well as its influence on the curing behavior and the thermal and mechanical properties of the modified epoxy resin were investigated. Results showed that after the introduction of EADI, not only were the flame retardancy determined by vertical burning test, LOI measurement, and thermogravimetric analysis significantly improved, but also the curing reactivity, glass transition temperature (T _g), initial degradation temperature for 5% weight loss (T _d(5%)), and flexural modulus of the cured system improved as well. EADI has great potential to be used as a green flame retardant in epoxy resin systems.     

Determination of the activation energies for α and β transitions of a system containing a diglycidyl ether of bisphenol a (DGEBA) and 1,3-bisaminomethylcyclohexane (1,3-BAC)

Using dynamic mechanical analysis (DMA) we have studied the variation with the frequency of the dynamic mechanical properties (storages modulus,E'; loss modulus,E'' and loss tangent or tan σ) for a system containg a diglycidyl ether of bisphenol A (DGEBA) and 1,3-bisaminomethylcyclohexane (1,3-BAC). These properties were measured both in the glass transition and β transition regions. An increase in frequency caused a shift of tan σ peak positions in both regions toward higher temperature. Finally, we report the activation energies of a DGEBA/1,3-BAC expoxy system for α and β transitions.     

Dynamic mechanical analysis

Using dynamic mechanical analysis (DMA) we have studied thermal degradation for a system containing a diglycidyl ether of bisphenol A (DGEBA) and 1,3-bisaminomethylcylohexane (1,3-BAC). The changes of dynamic mechanical properties during thermal degradation indicated a shift of the glass transition temperature (T _g) to higher temperatures and a decrease in the peak value of the dynamic loss factor (tan δ) with an increasing of aging time. The value of dynamic storage modulus (E′) at the rubbery state showed an increase with aging time, whiteE′ at the glassy state only underwent a moderate change with increased thermal degradation. From these results it can be argued that thermal degradation during the stage prior to the onset of the severe degradation involves structural changes in the epoxy system, as further crosslinking and loss of dangling chains in the crosslinked network.     

Uniaxial tensile tests and dynamic mechanical analysis of satin weave reinforced epoxy shape memory polymer composite

The utilization of epoxy shape memory polymer composite (SMPCs) as engineering materials for deployable structures has attracted considerable attention in recent decades due to high strength and satisfactory stiffness in comparison with shape memory polymers (SMPs). Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery properties, especially for new epoxy SMPCs. In this paper, a new weave reinforced epoxy shape memory polymer composite was prepared with satin weave technique and resin transfer molding technique. Uniaxial tensile tests and dynamic mechanical analysis were carried out to obtain basic mechanical properties and glass transition temperatures, respectively.The tensile strength and breaking elongation of warp specimens were comparable with those of weft specimens. The increment of elastic modulus and hysteresis loop areas became smaller with loading cycles, meaning that cyclic tests could obtain approximate stable mechanical properties. For dynamic mechanical properties, glass transition temperature (T_g) obtained from storage modulus curves was lower than that determined from tan delta curves and T_gs in the warp and weft directions were similar (29.4 °C vs 29.7 °C). Moreover, the storage modulus in response to T_g was two orders of magnitude less than that with respect to low temperature, which demonstrated the easy processibility of epoxy SMPCs near glass transition temperature. In general, this study could provide useful observations and basic mechanical properties of new epoxy SMPCs.     

Thermal and physical properties of flame-retardant epoxy resins containing 2-(6-oxido-6H-dibenz〈c,e〉〈1,2〉oxaphosphorin-6-yl)-1,4-naphthalenediol and cured with dicyanate ester

2-(6-oxido-6H-dibenz(c,e)(1,2)oxaphosphorin-6-yl)-1,4-naphthalenediol (DOPONQ) was prepared by the addition reaction of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) with 1,4-naphthoquinone. The phosphorus-containing diol (DOPONQ) was used as a reactive flame retardant by an advancement reaction with the diglycidyl ether of bisphenol-A epoxy (DGEBA) resin at various stoichiometric ratios. DOPONQ-containing advanced epoxy was separately cured with various dicyanate esters to form flame-retardant epoxy/cyanate ester systems. The effect of the phosphorus content and dicyanate ester structure on the curing characteristic, glass transition temperature, dimensional stability, thermal stability, flame retardancy, and dielectric property was studied and compared with that of the control advanced bisphenol-A epoxy system. The DOPONQ-containing epoxy/cyanate ester systems exhibited higher glass transition temperatures as well as better thermal dimensional and thermal degradation stabilities. The flame retardancy of the phosphorus-containing epoxy/dicyanate ester system increased with the phosphorus content, and a UL-94 V-0 rating could be achieved with a phosphorus content as low as 2.1%.     

Morphology,toughness mechanism,and thermal properties of hyperbranched epoxy modified diglycidyl ether of bisphenol A (DGEBA) interpenetrating polymer networks

New hyperbranched poly(trimellitic anhydride‐triethylene glycol) ester epoxy (HTTE) is synthesized and used to toughen diglycidyl ether of bisphenol A (DGEBA) 4,4′‐diaminodiphenylmethane (DDM) resin system. The effects of content and generation number of HTTE on the performance of the cured systems are studied in detail. The impact strength is improved 2–7 times for HTTE/DGEBA blends compared with that of the unmodified system. Scanning electron microscopy (SEM) of fracture surface shows cavitations at center and fibrous yielding phenomenon at edge which indicated that the particle cavitations, shear yield deformation, and in situ toughness mechanism are the main toughening mechanisms. The dynamic mechanical thermal analyzer (DMA) analyses suggest that phase separation occurred as interpenetrating polymer networks (IPNs) for the HTTE/DGEBA amine systems. The IPN maintains transparency and shows higher modulus than the neat epoxy. The glass transition temperature (T_g) decreases to some extent compared with the neat epoxy. The T_g increases with increase in the generation number from first to third of HTTE and the concentrations of hard segment. The HTTE leads to a small decrease in thermal stability with the increasing content from TGA analysis. The thermal stability increases with increase in the generation number from first to third. Moreover, HTTE promotes char formation in the HTTE/DGEBA blends. The increase in thermal properties from first to third generation number is attributed to the increase in the molar mass and intramolecular hydrogen bridges, the increasing interaction of the HTTE/DGEBA IPNs, and the increasing crosslinking density due to the availability of a greater number of end hydroxyl and end epoxide functions. Copyright © 2008 John Wiley & Sons, Ltd.     

Carbon nanotube–polyurethane shape memory nanocomposites with low trigger temperature

Ester-based polyurethane (PU) with low glass transition temperature was used to develop shape memory nanocomposites with low trigger temperature. Pristine carbon nanotubes (CNTs) and oxidized CNTs (ox-CNTs) were introduced by melt mixing to improve the mechanical and shape memory properties of the PU matrix. The dispersion of CNTs on the mechanical properties and shape memory behaviors of the nanocomposites were also investigated. The results show that better dispersion of ox-CNTs contributes to more stiffness effect below glass transition temperature (T_g) while lower storage modulus (E′) above T_g. The nanocomposites exhibit high shape fixity and recovery ratio above 98%. The ox-CNT/PU nanocomposite shows higher shape recovery ratio for the first cycle, faster recovery due to better dispersion of CNTs and have potential applications for controlling tags or proof marks in the area of frozen food. The trigger temperature can be tailored by controlling the T_g of the PU matrix or the content of the nanofillers.     

Kinetics and thermal properties of epoxy resins based on bisphenol fluorene structure

The fluorene-containing epoxy, diglycidyl ether of 9,9-bis(4-hydroxyphenyl) fluorene (DGEBF) was synthesized by a two-step reaction procedure. In order to investigate the relationship between fluorene structure and material properties, DGEBF and a commonly used diglycidyl ether of bisphenol A (DGEBA) were cured with 4,4-diaminodiphenyl methane (DDM) and 4,4-(9-fluorenylidene)-dianiline (FDA). The curing kinetics, thermal properties and decomposition kinetics of these four systems (DGEBA/DDM, DGEBF/DDM, DGEBA/FDA, and DGEBF/FDA) were studied in detail. The curing reactivity of fluorene epoxy resins was lower, but the thermal stability was higher than bisphenol A resins. The onset decomposition temperature of cured epoxy resins was not significantly affected by fluorene structure, but the char yield and T_g value were increased with that of fluorene content. Our results indicated that the addition of fluorene structure to epoxy resin is an effective method to improve the thermal properties of resins, but excess fluorene ring in the chain backbone can depress the curing efficiency of the resin.     

Molecular motion,morphology, and thermal properties of multiwall carbon nanotube/polysilsesquioxane composite

Diglycidyl ether of bisphenol A (DGEBA)‐bridged polyorganosiloxane precursors have been prepared successfully by reacting diglycidyl ether of bisphenol A epoxy resin with 3‐aminopropyltriethoxysilane. Acid‐modified and unmodified multiwalled carbon nanotube (MWCNT) were dispersed in the diglycidyl ether of bisphenol A‐bridged polyorganosiloxane precursors and cured to prepare the carbon nanotube/diglycidyl ether of bisphenol A‐bridged polysilsesquioxane (MWCNT/DGEBA‐PSSQ) composites. The molecular motion of MWCNT/DGEBA‐PSSQ nanocomposites was studied by high‐resolution solid‐state ¹³C NMR. Acid‐modification can improve the affinity between MWCNT and the polymer matrix. The molecular motion of the DGEBA‐PSSQ decreased with acid‐modified MWCNT content. However, when unmodified MWCNT was used, the molecular motion of the DGEBA‐PSSQ was increased. SEM and TEM microphotographs confirm that acid‐modified MWCNT exhibits better dispersion than unmodified MWCNT in DGBEA‐PSSQ. The dynamic mechanical properties of acid‐modified MWCNT/DGBEA‐PSSQ composites are more favorable than those of unmodified MWCNT. T_g of the DGEBA‐PSSQ decreased from 174.0 °C (neat DGEBA‐PSSQ) to 159.0 °C (1 wt % unmodified MWCNT) and 156.0 °C (1 wt % acid‐modified MWCNT). The storage modulus (at 30 °C) of the DGEBA‐PSSQ increased from 1.23 × 10⁹ Pa (neat DGEBA‐PSSQ) to 1.65 × 10⁹ Pa (1 wt % acid‐modified MWCNT). However, when unmodified MWCNT was used, the storage modulus of the DGEBA‐PSSQ decreased to 6.88 × 10⁸ Pa (1 wt % unmodified MWCNT). At high temperature, above 150 °C, storage modulus of nanocomposites was higher than that of neat polymer system. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 472–482, 2008     

Synthesis,morphology, and viscoelastic properties of cyanate ester/polyhedral oligomeric silsesquioxane nanocomposites

Cyanate ester (PT‐15, Lonza Corp) composites containing the inorganic–organic hybrid polyhedral oligomeric silsesquioxane (POSS) octaaminophenyl(T₈)POSS [ 1 ; (C₆H₄NH₂)₈(SiO_1.5)₈] were synthesized. These PT‐15/POSS‐ 1 composites (99/1, 97/3, and 95/5 w/w) were characterized by X‐ray diffraction (XRD), transmission election microscopy (TEM), dynamic mechanical thermal analysis, solvent extraction, and Fourier transform infrared. The glass‐transition temperatures (T_g's) of the composite with 1 wt % 1 increased sharply versus the neat PT‐15, but 3 and 5 wt % 1 in these cyanate ester composites depressed T_g. All the PT‐15/POSS composites exhibited higher storage modulus (E′) values (temperature > T_g) than the parent resin, but these values decreased from 1 to 5 wt % POSS. The loss factor peak intensities decreased and their widths broadened upon the incorporation of POSS. XRD, TEM, and IR data were all consistent with the molecular dispersion of 1 due to the chemical bonding of the octaamino POSS‐ 1 macromer into the continuous cyanate ester network phase. The amino groups of 1 reacted with cyanate ester functions at lower temperatures than those at which cyanate ester curing by cyclotrimerization occurred. In contrast to 1 , 3‐cyanopropylheptacyclopentyl(T₈)POSS [ 2 ; (C₅H₉)₇(SiO_1.5)₈CH₂CH₂CH₂CN] had low solubility in PT‐15 and did not react with the resin below or at the cure temperature. Thus, phase‐separated aggregates of 2 were found in samples containing 1–10 wt % 2 . Nevertheless, the T_g and E′ values (temperature > 285 °C) of these composites increased regularly with an increase in 2 . © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3887–3898, 2005     

Shape‐memory effect in hyperbranched poly(ethyleneimine)‐modified epoxy thermosets

A series of shape‐memory epoxy thermosets were synthesized by crosslinking diglycidyl ether of bisphenol A with mixtures of commercially available hyperbranched poly(ethyleneimine) and polyetheramine. Thermal, mechanical and shape‐memory properties were studied and the effect on them of the content and structure of the hyperbranched polymer was discussed. Measurements showed that the glass transition temperature can be tailored from 60 °C to 117 °C depending on the hyperbranched polymer content, and all formulations showed an appropriate glassy/rubbery storage modulus ratio. Shape‐memory programming was carried out at TgE′ given the excellent mechanical properties of the materials, with maximum stress and failure strain up to 15 MPa and 60%, respectively. The resulting shape‐memory behavior was excellent, with maximum shape recovery and shape fixity of 98% as well as a fast shape‐recovery rate of 22%/min. The results show that hyperbranched poly(ethyleneimine) as a crosslinking agent can be used to enhance mechanical and shape‐memory properties with different effects depending on the crosslinking density. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 924–933