An experimental evaluation method for the performance of a laser line scanning system with multiple sensors

Laser line scanning 3D digitising systems have a wide range of applications. Their working performance is mainly determined by the system calibration procedure and is also affected by the working conditions, CCD camera imperfections, and object surface optical characteristics. Therefore, a comprehensive evaluation of working performance is necessary before and during use. This study proposes an experimental method for the performance evaluation of a laser line scanner (LLS) with 8 scanning sensors developed in our laboratory. This method first obtains the dense point clouds of standard parts composed of disks, cylinders, and squares. Next, the single-layer point clouds located in horizontal planes of different heights are fitted using the least squares method to obtain the enclosed contours S. Three parameters, namely, the standard deviation of the distance distribution between points and S, the mean distance of the distance distribution, and the shape feature sizes, are used to evaluate the performance. The proposed method evaluates both the scanner as a whole and each scanning sensor. Using this method, more comprehensive information can be acquired to evaluate the scanner performance. The experimental results show that the absolute dimension size error and relative error are less than 5 mm and 3%, respectively, and the relative shape error is less than 2%; therefore, the evaluated LLS system can meet the requirements for human anthropometry applications. Although each scanning sensor has different random and systematic error, these errors are the function of measurement depth. These conclusions are helpful for the further use of this scanner system and can be utilised to optimise this LLS system further.     

Inter-vender and test-retest reliabilities of resting-state functional magnetic resonance imaging: Implications for multi-center imaging studies

This prospective multi-center study aimed to evaluate the inter-vendor and test-retest reliabilities of resting-state functional magnetic resonance imaging (RS-fMRI) by assessing the temporal signal-to-noise ratio (tSNR) and functional connectivity. Study included 10 healthy subjects and each subject was scanned using three 3 T MR scanners (GE Signa HDxt, Siemens Skyra, and Philips Achieva) in two sessions. The tSNR was calculated from the time course data. Inter-vendor and test-retest reliabilities were assessed with intra-class correlation coefficients (ICCs) derived from variant component analysis. Independent component analysis was performed to identify the connectivity of the default-mode network (DMN). In result, the tSNR for the DMN was not significantly different among the GE, Philips, and Siemens scanners (P = 0.638). In terms of vendor differences, the inter-vendor reliability was good (ICC = 0.774). Regarding the test-retest reliability, the GE scanner showed excellent correlation (ICC = 0.961), while the Philips (ICC = 0.671) and Siemens (ICC = 0.726) scanners showed relatively good correlation. The DMN pattern of the subjects between the two sessions for each scanner and between three scanners showed the identical patterns of functional connectivity. The inter-vendor and test-retest reliabilities of RS-fMRI using different 3 T MR scanners are good. Thus, we suggest that RS-fMRI could be used in multicenter imaging studies as a reliable imaging marker.     

Porous microstructures induced by picosecond laser scanning irradiation on stainless steel surface

A study of porous surfaces having micropores significantly smaller than laser spot on the stainless steel 304L sample surface induced by a picosecond regenerative amplified laser, operating at 1064 nm, is presented. Variations in the interaction regime of picosecond laser pulses with stainless steel surfaces at peak irradiation fluences(F_pk=0.378–4.496 J/cm²) with scanning speeds(v=125–1000 μm/s) and scan line spacings(s=0–50 μm) have been observed and thoroughly investigated. It is observed that interactions within these parameters allows for the generation of well-defined structured surfaces. To investigate the formation mechanism of sub-focus micropores, the influence of key processing parameters has been analyzed using a pre-designed laser pulse scanning layout. Appearances of sub-focus ripples and micropores with the variation of laser peak fluence, scanning speed and scan line spacing have been observed. The dependencies of surface structures on these interaction parameters have been preliminarily verified. With the help of the experimental results obtained, interaction parameters for fabrication of large area homogeneous porous structures with the feature sizes in the range of 3–15 μm are determined.     

Image-based gradient non-linearity characterization to determine higher-order spherical harmonic coefficients for improved spatial position accuracy in magnetic resonance imaging

PurposeSpatial position accuracy in magnetic resonance imaging (MRI) is an important concern for a variety of applications, including radiation therapy planning, surgical planning, and longitudinal studies of morphologic changes to study neurodegenerative diseases. Spatial accuracy is strongly influenced by gradient linearity. This work presents a method for characterizing the gradient non-linearity fields on a per-system basis, and using this information to provide improved and higher-order (9th vs. 5th) spherical harmonic coefficients for better spatial accuracy in MRI.MethodsA large fiducial phantom containing 5229 water-filled spheres in a grid pattern is scanned with the MR system, and the positions all the fiducials are measured and compared to the corresponding ground truth fiducial positions as reported from a computed tomography (CT) scan of the object. Systematic errors from off-resonance (i.e., B0) effects are minimized with the use of increased receiver bandwidth (± 125 kHz) and two acquisitions with reversed readout gradient polarity. The spherical harmonic coefficients are estimated using an iterative process, and can be subsequently used to correct for gradient non-linearity. Test-retest stability was assessed with five repeated measurements on a single scanner, and cross-scanner variation on four different, identically-configured 3 T wide-bore systems.ResultsA decrease in the root-mean-square error (RMSE) over a 50 cm diameter spherical volume from 1.80 mm to 0.77 mm is reported here in the case of replacing the vendor's standard 5th order spherical harmonic coefficients with custom fitted 9th order coefficients, and from 1.5 mm to 1 mm by extending custom fitted 5th order correction to the 9th order. Minimum RMSE varied between scanners, but was stable with repeated measurements in the same scanner.ConclusionsThe results suggest that the proposed methods may be used on a per-system basis to more accurately calibrate MR gradient non-linearity coefficients when compared to vendor standard corrections.     

High speed and high accuracy inspection of in-tray laser IC marking using line scan CCD with a new calibration model

This study used a high-speed high-resolution line scan CCD, and a Delta motor drive module to provide position feedback in a laser marking system. Based on a novel algorithm, image processing of the high-speed CCD scan was allowed the accurate determination of the laser marking location. This system was calibrated using a template, and a novel 1-D calibration model of the line scan CCD was developed. The relevant position of each IC in the tray was obtained based on the calibration algorithm. Gain and offset calibration, sub-pixel calculation, and normalized checks were performed in this automatic optical inspection system. The total processing time for laser correction marking, scanning and identification was about 2～2.5 s, the positioning accuracy was×9 μm, and the industrial specification and process capability index Cpk reached over 1.2.     

Stability of widely tuneable,continuous wave external-cavity quantum cascade laser for absorption spectroscopy

The performance of widely tuneable, continuous wave (cw) external-cavity quantum cascade laser (EC-QCL) has been evaluated for direct absorption spectroscopy measurements of nitric oxide (NO) in the wavenumber range 1872–1958 cm^?1 and with a 13.5 cm long optical cell. In order to reduce the absorption measurement errors due to the large variations of laser intensity, normalisation with a reference channel was used. Wavelength stability within the scans was analysed using the Allan plot technique for the reduced wavenumber range of 1892.4–1914.5 cm^?1. The Allan variances of the NO absorption peak centres and areas were observed to increase with successive scan averaging for all absorption peaks across the wavelength scan, thus revealing short- and long-term drifts of the cw EC-QCL wavelength between successive scans. As an example application, the cw EC-QCL was used for NO measurements in the exhaust of an atmospheric pressure packed-bed plasma reactor applied to the decomposition of dichloromethane in waste gas streams. Etalon noise was reduced by subtracting a reference spectrum recorded when the plasma was off. The NO limit of detection (SNR = 1) was estimated to be ～2 ppm at atmospheric pressure in a 20.5 cm long optical cell with a double pass and a single 7 s scan over 1892.4–1914.5 cm^?1.     

Femtosecond laser ablation of cadmium tungstate for scintillator arrays

Ultrafast pulsed laser ablation has been investigated as a technique to machine CdWO₄ single crystal scintillator and segment it into small blocks with the aim of fabricating a 2D high energy X-ray imaging array. Cadmium tungstate (CdWO₄) is a brittle transparent scintillator used for the detection of high energy X-rays and γ-rays. A 6 W Yb:KGW Pharos-SP pulsed laser of wavelength 1028 nm was used with a tuneable pulse duration of 10 ps to 190 fs, repetition rate of up to 600 kHz and pulse energies of up to 1 mJ was employed. The effect of varying the pulse duration, pulse energy, pulse overlap and scan pattern on the laser induced damage to the crystals was investigated. A pulse duration of ≥500 fs was found to induce substantial cracking in the material. The laser induced damage was minimised using the following operating parameters: a pulse duration of 190 fs, fluence of 15.3 J cm⁻² and employing a serpentine scan pattern with a normalised pulse overlap of 0.8. The surface of the ablated surfaces was studied using scanning electron microscopy, energy dispersive X-ray spectroscopy, atomic force microscopy and X-ray photoelectron spectroscopy. Ablation products were found to contain cadmium tungstate together with different cadmium and tungsten oxides. These laser ablation products could be removed using an ammonium hydroxide treatment.     

Modeling and optimization on Nd:YAG laser turned micro-grooving of cylindrical ceramic material

Nd:YAG laser turning is a new technique for manufacturing micro-grooves on cylindrical surface of ceramic materials needed for the present day precision industries. The importance of laser turning has directed the researchers to search how accurately micro-grooves can be obtained in cylindrical parts. In this paper, laser turning process parameters have been determined for producing square micro-grooves on cylindrical surface. The experiments have been performed based on the statistical five level central composite design techniques. The effects of laser turning process parameters i.e. lamp current, pulse frequency, pulse width, cutting speed (revolution per minute, rpm) and assist gas pressure on the quality of the laser turned micro-grooves have been studied. A predictive model for laser turning process parameters is created using a feed-forward artificial neural network (ANN) technique utilized the experimental observation data based on response surface methodology (RSM). The optimization problem has been constructed based on RSM and solved using multi-objective genetic algorithm (GA). The neural network coupled with genetic algorithm can be effectively utilized to find the optimum parameter value for a specific laser micro-turning condition in ceramic materials. The optimal process parameter settings are found as lamp current of 19 A, pulse frequency of 3.2 kHz, pulse width of 6% duty cycle, cutting speed as 22 rpm and assist air pressure of 0.13 N/mm² for achieving the predicted minimum deviation of upper width of ?0.0101 mm, lower width 0.0098 mm and depth ?0.0069 mm of laser turned micro-grooves.     

Micro-machining of silicon wafer in air and under water

Laser ablation micro-machining tests are conducted on silicon wafer, both in air and under flowing water stream, with the use of 355 nm-X AVIA laser. Effects of laser pulse frequency, power level, scan velocity and focal plane position on the associated laser spatter deposition (in air), irradiated areas (under flowing water film) and taper are investigated. It shows that low frequency, i.e. 30–40 kHz, and high peak power result in smaller spatter and irradiated areas, and the hole taper decreases with increase in pulse frequency. Increase in the laser fluence broadens both the areas and increases the hole taper. Both areas enlarge with the increase of scanning velocity of more than 3 mm s^?1. The scan velocity has no effect on hole taper in air environment but inconsistent hole taper is obtained under flowing water stream. Furthermore, moving the focal plane position below the workpiece surface contributes relatively smaller areas of spatter deposition, irradiation and taper in comparison to zero focal plane position. Finally, the differences between laser ablation in air and under water are identified. The reduction in the spatter deposition and irradiated areas around the perimeter of the ablated hole and a smaller taper with the use of laser trepan drilling method in air and under water machining are investigated in this paper.     

Laser singulation of thin wafer: Die strength and surface roughness analysis of 80 μm silicon dice

In this paper, we have studied the characteristics of silicon dice, singulated using a high-power-high-repetition-rate femtosecond laser. The die strength and surface roughness, of the die side walls, are evaluated for different laser parameters such as pulsewidth and repetition rate. Since, the 80-μm-thick wafers used in this study were polished on both sides, die-edge roughness plays a decisive factor in determining the die strength when compared to backside roughness and wafer thickness as is the case in other studies. Excellent side wall average surface roughness of 0.35 μm is obtained at pulsewidth of 214 fs and repetition rate of 4.33 MHz using an average laser power of 15.5 W. Die strength is measured via the 3-point bending test. Strength reduction, due to die side wall surface defects that are induced through the wafer dicing process, is evaluated through die strength and surface roughness analysis. Die strength of a silicon dice is characterized as the first step in prediction and prevention of die failure during the package assembly, reliability test and working life. Improvement in the die side wall surface roughness is observed with the usage of nitrogen gas assist as compared to that obtained in air.     

FPGA implementation of real-time SENSE reconstruction using pre-scan and Emaps sensitivities

Sensitivity Encoding (SENSE) is a widely used technique in Parallel Magnetic Resonance Imaging (MRI) to reduce scan time. Reconfigurable hardware based architecture for SENSE can potentially provide image reconstruction with much less computation time. Application specific hardware platform for SENSE may dramatically increase the power efficiency of the system and can decrease the execution time to obtain MR images. A new implementation of SENSE on Field Programmable Gate Array (FPGA) is presented in this study, which provides real-time SENSE reconstruction right on the receiver coil data acquisition system with no need to transfer the raw data to the MRI server, thereby minimizing the transmission noise and memory usage. The proposed SENSE architecture can reconstruct MR images using receiver coil sensitivity maps obtained using pre-scan and eigenvector (E-maps) methods. The results show that the proposed system consumes remarkably less computation time for SENSE reconstruction, i.e., 0.164 ms @ 200 MHz, while maintaining the quality of the reconstructed images with good mean SNR (29 + dB), less RMSE (< 5 × 10^− 2) and comparable artefact power (< 9 × 10^− 4) to conventional SENSE reconstruction. A comparison of the center line profiles of the reconstructed and reference images also indicates a good quality of the reconstructed images. Furthermore, the results indicate that the proposed architectural design can prove to be a significant tool for SENSE reconstruction in modern MRI scanners and its low power consumption feature can be remarkable for portable MRI scanners.     

Demonstration of a portable near-infrared CH4 detection sensor based on tunable diode laser absorption spectroscopy

A portable near-infrared (NIR) CH₄ detection sensor based on a distributed feedback (DFB) laser modulated at 1.654 μm is experimentally demonstrated. Intelligent temperature controller with an accuracy of −0.07 to +0.09 °C as well as a scan and modulation module generating saw-wave and cosine-wave signals are developed to drive the DFB laser, and a cost effective lock-in amplifier used to extract the second harmonic signal is integrated. Thorough experiments are carried out to obtain detection performances, including detection range, accuracy, stability and the minimum detection limit (MDL). Measurement results show that the absolute detection error relative to the standard value is less than 7% within the range of 0–100%, and the MDL is estimated to be about 11 ppm under an absorption length of 0.2 m and a noise level of 2 mV_pp. Twenty-four hours monitoring on two gas samples (0.1% and 20%) indicates that the absolute errors are less than 7% and 2.5%, respectively, suggesting good long term stability. The sensor reveals competitive characteristics compared with other reported portable or handheld sensors. The developed sensor can also be used for the detection of other gases by adopting other DFB lasers with different center-wavelength using the same hardware and slightly modified software.     

Fast microstructuring of silica glasses surface by NIR laser radiation

The glass surface microstructuring technology using laser radiation with NIR wavelength (λ=1.064 μm) was revealed in this work. Glass plates were placed on the cellular graphite surface. Focused laser radiation passed through the glass plate and interacted with cellular graphite. The radiation heated the graphite surface and thus the high temperature influenced the back side of the glass plate. After consecutive laser scans, having certain periods and interruptions of laser radiation, the microstructures with depth ~0.5 μm were formed. Besides, in this work we suggested the method to calculate optical characteristics of formed elements. It was experimentally shown that these microstructures could be used to form phase diffraction gratings (PDGs) and random phase plates (RPPs). We experimentally demonstrated the possibility of these elements being used as RPPs which are suitable for multimode laser radiation homogenization and as PDGs which are suitable for laser simultaneous processing of metal films.     

A compact continuous-wave green laser with line beam for laser projection

An efficient and compact continuous-wave green laser with line beam using LBO crystal was developed. The maximum output power was 6.5 W. The optical-to-optical conversion efficiency was as high as 31%. The compact size of the line beam green laser was 2 cm×5 cm×8.8 cm. Reliability and stability of the green laser were evaluated.     

Micromachining NiTi tubes for use in medical devices by using a femtosecond laser

Recent growth in medical device technology has been substantially driven by developments in laser micromachining, which is a powerful fabrication technique in which nickel–titanium (Nitinol, NiTi) alloy materials that exhibit superelastic and shape memory properties are formed (e.g., self-expanding stents). In this study a NiTi tube curve surface process is proposed, involving a femtosecond laser process and a galvano-mirror scanner. The diameter of the NiTi tube was 5.116 mm, its thickness was 0.234 mm, and its length was 100 mm. The results indicated that during the machine process the ablation mechanism of the NiTi tubes was changed by altering the machining path. The path alteration enhanced the laser ablation rate from 12.3 to 26.7 μm/J. Thus the path alteration contributed to a wide kerf line, enabling the assisted air to efficiently remove the debris deposited at the bottom of the kerf during the laser ablation process. The results indicated that the NiTi tube curve process enhanced the laser ablation rate by two times and reduced the amount of energy accumulated within the materials by 50% or more. By altering the machining path using the scanning system, this process can decrease the production of heat affected zones (the accumulation of thermal energy) in medical device applications.     

Characterization of the channel walls roughness in photonic crystal fibers

We present electron microscope (FEI NanoSEM) and atomic force microscopy measurements of surface roughness in nanochannels in photonic crystal fibers (PCF). A method was invented to cleave the PCF along the axis without damaging the surface structure in the nanochannels allowing us to characterize the morphology of the nanochannels in the PCF. A multi-wall carbon nanotube mounted onto commercial AFM probes and super sharp silicon non-contact mode AFM probes were used to characterize the wall roughness in the nanochannels. The roughness is shown to have a Gaussian distribution, and has an amplitude smaller than 0.5 nm. The height–height correlation function is an exponential correlation function with an autocorrelation length of 13 nm, and 27 nm corresponding with scan sizes of 200×100 nm², and 1600×200 nm², respectively.     

Quantitative susceptibility mapping using principles of echo shifting with a train of observations sequence on 1.5 T MRI

PurposeTo evaluate the accuracy of susceptibility estimated from the principles of echo shifting with a train of observations (PRESTO) sequence using a 1.5 T MRI system, we conducted experiments on the human brain using the PRESTO sequence and compared our results with the susceptibility obtained from spoiled gradient-recalled echo (GRE) sequence with flow compensation using quantitative susceptibility mapping (QSM) reconstruction.Materials and methodsExperiments on the human brain were conducted on 12 healthy volunteers (27 ± 4 years) using PRESTO and spoiled GRE sequences on a 1.5 T scanner. The PRESTO sequence is an echo-shifted gradient echo sequence that allows high susceptibility sensitivity and rapid acquisition because of TE > TR compared with the spoiled GRE sequence. QSM analysis was performed on the obtained phase images using the iLSQR method. Estimated susceptibility maps were used for region of interest analyses and estimation of line profiles through iron-rich tissue and major vessels.ResultsOur results demonstrated that susceptibility maps were accurately estimated, without error, by QSM analysis of PRESTO and spoiled GRE sequences. Acquisition time in the PRESTO sequence was reduced by 43% compared with that in the spoiled GRE sequence. Differences did exist between susceptibility maps in PRESTO and spoiled GRE sequences for visualization and quantitative values of major blood vessels and the areas around themConclusionThe PRESTO sequence enables correct estimation of tissue susceptibility with rapid acquisition and may be useful for QSM analysis of clinical use of 1.5 T scanners.     

Study on fast linear scanning for a new laser scanner

In the field of lidar system design, there is a need for laser scanners that offer fast linear scanning, are small size and have small a rotational inertia moment. Currently, laser scanners do not meet the above needs. A new laser scanner based on two amplified piezoelectric actuators is designed in this paper. The laser scanner has small size, high mechanical resonance frequencies and a small rotational inertia moment. The size of the mirror is 20 mm×15 mm. To achieve fast linear scanning performance, an open-loop controller is designed to compensate the hysteresis behavior and to restrain oscillations that are caused by the mechanical resonances of the scanner's mechanical structure. By comparing measured scanning waveforms, nonlinearities and scan line images between the uncontrolled and controlled scanner, it was found that the scanning linearity of linear scanning was improved The open-loop controlled laser scanner realizes linear scanning at 250 Hz with optical scan angle of ±12 mrad.     

Optimization of microcrystalline silicon thin film solar cell isolation processing parameters using ultraviolet laser

This study used ultraviolet laser to perform the microcrystalline silicon thin film solar cell isolation scribing process, and applied the Taguchi method and an L₁₈ orthogonal array to plan the experiment. The isolation scribing materials included ZnO:Al, AZO transparent conductive film with a thickness of 200 nm, microcrystalline silicon thin film at 38% crystallinity and of thickness of 500 nm, and the aluminum back contact layer with a thickness of 300 nm. The main objective was to ensure the success of isolation scribing. After laser scribing isolation, using the minimum scribing line width, the flattest trough bottom, and the minimum processing edge surface bumps as the quality characteristics, this study performed main effect analysis and applied the ANOVA (analysis of variance) theory of the Taguchi method to identify the single quality optimal parameter. It then employed the hierarchical structure of the AHP (analytic hierarchy process) theory to establish the positive contrast matrix. After consistency verification, global weight calculation, and priority sequencing, the optimal multi-attribute parameters were obtained. Finally, the experimental results were verified by a Taguchi confirmation experiment and confidence interval calculation. The minimum scribing line width of AZO (200 nm) was 45.6 μm, the minimum scribing line width of the microcrystalline silicon (at 38% crystallinity) was 50.63 μm and the minimum line width of the aluminum thin film (300 nm) was 30.96 μm. The confirmation experiment results were within the 95% confidence interval, verifying that using ultraviolet laser in the isolation scribing process for microcrystalline silicon thin film solar cell has high reproducibility.     

Fast femtosecond laser ablation for efficient cutting of sintered alumina substrates

Fast, accurate cutting of technical ceramics is a significant technological challenge because of these materials' typical high mechanical strength and thermal resistance. Femtosecond pulsed lasers offer significant promise for meeting this challenge. Femtosecond pulses can machine nearly any material with small kerf and little to no collateral damage to the surrounding material. The main drawback to femtosecond laser machining of ceramics is slow processing speed. In this work we report on the improvement of femtosecond laser cutting of sintered alumina substrates through optimisation of laser processing parameters. The femtosecond laser ablation thresholds for sintered alumina were measured using the diagonal scan method. Incubation effects were found to fit a defect accumulation model, with F_th,1=6.0 J/cm² (±0.3) and F_th,∞=2.5 J/cm² (±0.2). The focal length and depth, laser power, number of passes, and material translation speed were optimised for ablation speed and high quality. Optimal conditions of 500 mW power, 100 mm focal length, 2000 µm/s material translation speed, with 14 passes, produced complete cutting of the alumina substrate at an overall processing speed of 143 µm/s – more than 4 times faster than the maximum reported overall processing speed previously achieved by Wang et al. [1]. This process significantly increases processing speeds of alumina substrates, thereby reducing costs, making femtosecond laser machining a more viable option for industrial users.