Incorporation of yield surface distortion in finite deformation constitutive modeling of rigid-plastic hardening materials based on the Hencky logarithmic strain

In this paper a constitutive model for rigid-plastic hardening materials based on the Hencky logarithmic strain tensor and its corotational rates is introduced. The distortional hardening is incorporated in the model using a distortional yield function. The flow rule of this model relates the corotational rate of the logarithmic strain to the difference of the Cauchy stress and the back stress tensors employing deformation-induced anisotropy tensor. Based on the Armstrong–Fredrick evolution equation the kinematic hardening constitutive equation of the proposed model expresses the corotational rate of the back stress tensor in terms of the same corotational rate of the logarithmic strain. Using logarithmic, Green–Naghdi and Jaumann corotational rates in the proposed constitutive model, the Cauchy and back stress tensors as well as subsequent yield surfaces are determined for rigid-plastic kinematic, isotropic and distortional hardening materials in the simple shear deformation. The ability of the model to properly represent the sign and magnitude of the normal stress in the simple shear deformation as well as the flattening of yield surface at the loading point and its orientation towards the loading direction are investigated. It is shown that among the different cases of using corotational rates and plastic deformation parameters in the constitutive equations, the results of the model based on the logarithmic rate and accumulated logarithmic strain are in good agreement with anticipated response of the simple shear deformation.     

On the fracture toughness of ferroelastic materials

The toughness enhancement due to domain switching near a steadily growing crack in a ferroelastic material is analyzed. The constitutive response of the material is taken to be characteristic of a polycrystalline sample assembled from randomly oriented tetragonal single crystal grains. The constitutive law accounts for the strain saturation, asymmetry in tension versus compression, Bauschinger effects, reverse switching, and strain reorientation that can occur in these materials due to the non-proportional loading that arises near a propagating crack. Crack growth is assumed to proceed at a critical level of the crack tip energy release rate. Detailed finite element calculations are carried out to determine the stress and strain fields near the growing tip, and the ratio of the far field applied energy release rate to the crack tip energy release rate. The results of the finite element calculations are then compared to analytical models that assume the linear isotropic K-field solution holds for either the near tip stress or strain field. Ultimately, the model is able to account for the experimentally observed toughness enhancement in ferroelastic ceramics.     

Two exact micromechanics-based nonlocal constitutive equations for random linear elastic composite materials

A Hashin-Shtrikman-Willis variational principle is employed to derive two exact micromechanics-based nonlocal constitutive equations relating ensemble averages of stress and strain for two-phase, and also many types of multi-phase, random linear elastic composite materials. By exact is meant that the constitutive equations employ the complete spatially-varying ensemble-average strain field, not gradient approximations to it as were employed in the previous, related work of Drugan and Willis (J. Mech. Phys. Solids 44 (1996) 497) and Drugan (J. Mech. Phys. Solids 48 (2000) 1359) (and in other, more phenomenological works). Thus, the nonlocal constitutive equations obtained here are valid for arbitrary ensemble-average strain fields, not restricted to slowly-varying ones as is the case for gradient-approximate nonlocal constitutive equations. One approach presented shows how to solve the integral equations arising from the variational principle directly and exactly, for a special, physically reasonable choice of the homogeneous comparison material. The resulting nonlocal constitutive equation is applicable to composites of arbitrary anisotropy, and arbitrary phase contrast and volume fraction. One exact nonlocal constitutive equation derived using this approach is valid for two-phase composites having any statistically uniform distribution of phases, accounting for up through two-point statistics and arbitrary phase shape. It is also shown that the same approach can be used to derive exact nonlocal constitutive equations for a large class of composites comprised of more than two phases, still permitting arbitrary elastic anisotropy. The second approach presented employs three-dimensional Fourier transforms, resulting in a nonlocal constitutive equation valid for arbitrary choices of the comparison modulus for isotropic composites. This approach is based on use of the general representation of an isotropic fourth-rank tensor function of a vector variable, and its inverse. The exact nonlocal constitutive equations derived from these two approaches are applied to some example cases, directly rationalizing some recently-obtained numerical simulation results and assessing the accuracy of previous results based on gradient-approximate nonlocal constitutive equations.     

Indentation of a hard film on a soft substrate: Strain gradient hardening effects

The strain gradient work hardening is important in micro-indentation of bulk metals and thin metallic films, though the indentation of thin films may display very different behavior from that of bulk metals. We use the conventional theory of mechanism-based strain gradient plasticity (CMSG) to study the indentation of a hard tungsten film on soft aluminum substrate, and find good agreement with experiments. The effect of friction stress (intrinsic lattice resistance), which is important in body-center-cubic tungsten, is accounted for. We also extend CMSG to a finite deformation theory since the indentation depth in experiments can be as large as the film thickness. Contrary to indentation of bulk metals or soft metallic films on hard substrate, the micro-indentation hardness of a hard tungsten film on soft aluminum substrate decreases monotonically with the increasing depth of indentation, and it never approaches a constant (macroscopic hardness). It is also shown that the strain gradient effect in the soft aluminum substrate is insignificant, but that in the hard tungsten thin film is important in shallow indentation. The strain gradient effect in tungsten, however, disappears rapidly as the indentation depth increases because the intrinsic material length in tungsten is rather small.     

Instabilities in bimetallic layers

The analysis of the thickness fluctuations in the extrusion process of bimetallic tubes has motivated the present work. For an orthotropic, incrementally-linear solid, the possibility of non-uniform solutions near the bimaterial interface is investigated by assuming an initial perturbation along the interface. The bifurcation equation for the problem is established and firstly solved numerically to obtain a critical strain in terms of a corresponding wavenumber. Then the bifurcation equation is solved for strains above the critical strain in order to analyse the growth of the perturbation, by means of an instability parameter introduced in the analysis. A set of values for several selected parameters of the process and three constitutive equations are considered in the computations. Their influence in the stability of the process is discussed in detail.     

Modelling inelastic behaviour of orthotropic metals in a unique alignment of deviatoric plane within the stress space

A finite strain constitutive model to predict the deformation behaviour of orthotropic metals is developed in this paper. The important features of this constitutive model are the multiplicative decomposition of the deformation gradient and a new Mandel stress tensor combined with the new stress tensor decomposition generalized into deviatoric and spherical parts. The elastic free energy function and the yield function are defined within an invariant theory by means of the structural tensors. The Hill’s yield criterion is adopted to characterize plastic orthotropy, and the thermally micromechanical-based model, Mechanical Threshold Model (MTS) is used as a referential curve to control the yield surface expansion using an isotropic plastic hardening assumption. The model complexity is further extended by coupling the formulation with the shock equation of state (EOS). The proposed formulation is integrated in the isoclinic configuration and allows for a unique treatment for elastic and plastic anisotropy. The effects of elastic anisotropy are taken into account through the stress tensor decomposition and plastic anisotropy through yield surface defined in the generalized deviatoric plane perpendicular to the generalized pressure. The proposed formulation of this work is implemented into the Lawrence Livermore National Laboratory-DYNA3D code by the modification of several subroutines in the code. The capability of the new constitutive model to capture strain rate and temperature sensitivity is then validated. The final part of this process is a comparison of the results generated by the proposed constitutive model against the available experimental data from both the Plate Impact test and Taylor Cylinder Impact test. A good agreement between experimental and simulation is obtained in each test.     

Couple stresses in crystalline solids: origins from plastic slip gradients, dislocation core distortions, and three-body interatomic potentials

In the presence of plastic slip gradients, compatibility requires gradients in elastic rotation and stretch tensors. In a crystal lattice the gradient in elastic rotation can be related to bond angle changes at cores of so-called geometrically necessary dislocations. The corresponding continuum strain energy density can be obtained from an interatomic potential that includes two- and three-body terms. The three-body terms induce restoring moments that lead to a couple stress tensor in the continuum limit. The resulting stress and couple stress jointly satisfy a balance law. Boundary conditions are obtained upon stress, couple stress, strain and strain gradient tensors. This higher-order continuum theory was formulated by Toupin (Arch. Ration. Mech. Anal. 11 (1962) 385). Toupin's theory has been extended in this work to incorporate constitutive relations for the stress and couple stress under multiplicative elastoplasticity. The higher-order continuum theory is exploited to solve a boundary value problem of relevance to single crystal and polycrystalline nano-devices. It is demonstrated that certain slip-dominated deformation mechanisms increase the compliance of nanostructures in bending-dominated situations. The significance of these ideas in the context of continuum plasticity models is also dwelt upon.     

Experiments and theory in strain gradient elasticity

Conventional strain-based mechanics theory does not account for contributions from strain gradients. Failure to include strain gradient contributions can lead to underestimates of stresses and size-dependent behaviors in small-scale structures. In this paper, a new set of higher-order metrics is developed to characterize strain gradient behaviors. This set enables the application of the higher-order equilibrium conditions to strain gradient elasticity theory and reduces the number of independent elastic length scale parameters from five to three. On the basis of this new strain gradient theory, a strain gradient elastic bending theory for plane-strain beams is developed. Solutions for cantilever bending with a moment and line force applied at the free end are constructed based on the new higher-order bending theory. In classical bending theory, the normalized bending rigidity is independent of the length and thickness of the beam. In the solutions developed from the higher-order bending theory, the normalized higher-order bending rigidity has a new dependence on the thickness of the beam and on a higher-order bending parameter, b_h. To determine the significance of the size dependence, we fabricated micron-sized beams and conducted bending tests using a nanoindenter. We found that the normalized beam rigidity exhibited an inverse squared dependence on the beam's thickness as predicted by the strain gradient elastic bending theory, and that the higher-order bending parameter, b_h, is on the micron-scale. Potential errors from the experiments, model and fabrication were estimated and determined to be small relative to the observed increase in beam's bending rigidity. The present results indicate that the elastic strain gradient effect is significant in elastic deformation of small-scale structures.     

Thermal softening induced plastic instability in rate-dependent materials

A linear perturbation analysis is performed for a class of rate-dependent materials, such as the Johnson-Cook model, in which the rate contribution to the stress can be separated from that of the plastic strain and temperature and in which the temperature rises adiabatically. The analysis is facilitated by perturbing both the rate of momentum equation and the momentum equation. An identical material stability/instability criterion is deduced from the characteristic spectral equations for one-dimensional deformation, one-dimensional shearing, and general three-dimensional field equations, and thus shows that the instability derived here is a material constitutive instability.The criteria indicate that the materials become unstable once the thermal softening overcomes the strain hardening, regardless of the strain rate. The strain rate enters the criteria through its effects on the accumulated temperature and the current stress. Based on the criterion, the three-dimensional instability surface is established in the space of plastic strain, plastic strain rate, and temperature. Instability surface is shown as a material property and independent of deformation histories or modes. Both necking and shear banding are simulated to validate the excellent predictive capability of the criterion.     

Experimental investigation of cyclic and time-dependent deformation of titanium alloy at elevated temperature

A novel cyclic deformation test program was undertaken to characterize macroscopic time dependent deformation of a titanium alloy for use in viscoplastic model development. All tests were conducted at a high homologous temperature, 650 °C, where there are large time dependent and loading rate dependent effects. Uninterrupted constant amplitude tests having zero mean stress or a tensile mean stress were conducted using three different control modes: strain amplitude and strain rate, stress amplitude and stress rate, and a hybrid stress amplitude and strain rate. Strain ratcheting occurred for all cyclic tests having a tensile mean stress and no plastic shakedown was observed. The shape of the strain ratcheting curve as a function of time is analogous to a creep curve having primary, steady state and tertiary regions, but the magnitude of the ratchet strains are higher than creep strains would be for a constant stress equal to the mean stress. Strain cycles interrupted with up to eight 2-h stress relaxation periods around the hysteresis loop, including hold times in each quadrant of the stress–strain diagram, were also conducted. Stress relaxation was path-dependent and in some cases the stress relaxed to zero. The cyclic behavior of these interrupted tests was similar even though each cycle was very complex. These results support constitutive model development by providing exploratory, characterization and validation data.     

A crystal plasticity model that incorporates stresses and strains due to slip gradients

This work is concerned with incorporating the kinematic and stress effects of excess dislocations in a constitutive model for the elastoplastic behavior of crystalline materials. The foundation of the model is a three term multiplicative decomposition of the deformation gradient in which the two classical terms of plastic and elastic deformation are included along with an additional term for long range strain due to the collective effects of excess dislocations. The long range strain is obtained from an assumed density of Volterra edge dislocations and is directly related to gradients in slip. A new material parameter emerges which is the size the region about a continuum point that contributes to long range strains.Using Hookean elasticity, the stress at a point is linearly related to the sum of the elastic plus the long range strain fields. However, the driving force for slip is postulated to be due only to the elastic stress so that the long range stress is a back stress in the constitutive relationship for plastic deformation. A consistent balance of the total deformation rate with the three proposed mechanisms of deformation leads to a set of differential equations that can be solved for the elastic stress, rotation and pressure which then implicitly defines the material state and equilibrium stress. Results from the simulation of a tapered tensile specimen demonstrate that the constitutive model exhibits isotropic and kinematic type hardening effects as well as changes in the pattern of plastic deformation and necking when compared to a material without slip gradient effects.     

Simulation and interpretation of diffuse mode bifurcation of elastoplastic solids

The diffuse mode bifurcation of elastoplastic solids at finite strain is investigated. The multiplicative decomposition of deformation gradient and the hyperelasto-plastic constitutive relationship are adapted to the numerical bifurcation analysis of the elastoplastic solids. First, bifurcation analyses of rectangular plane strain specimens subjected to uniaxial compression are conducted. The onset of the diffuse mode bifurcations from a homogeneous state is detected; moreover, the post-bifurcation states for these modes are traced to arrive at localization to narrow band zones, which look like shear bands. The occurrence of diffuse mode bifurcation, followed by localization, is advanced as a possible mechanism to create complex deformation and localization patterns, such as shear bands. These computational diffuse modes and localization zones are shown to be in good agreement with the associated experimental ones observed for sand specimens to ensure the validity of this mechanism. Next, the degradation of horizontal sway stiffness of a rectangular specimen due to plane strain uniaxial compression is pointed out as a cause of the bifurcation of the first antisymmetric diffuse mode, which triggers the tilting of the specimen. Last, circular and punching failures of a footing on a foundation are simulated.     

A generalized anisotropic hardening rule based on the Mroz multi-yield-surface model for pressure insensitive and sensitive materials

In this paper, a generalized anisotropic hardening rule based on the Mroz multi-yield-surface model for pressure insensitive and sensitive materials is derived. The evolution equation for the active yield surface with reference to the memory yield surface is obtained by considering the continuous expansion of the active yield surface during the unloading/reloading process. The incremental constitutive relation based on the associated flow rule is then derived for a general yield function for pressure insensitive and sensitive materials. Detailed incremental constitutive relations for materials based on the Mises yield function, the Hill quadratic anisotropic yield function and the Drucker–Prager yield function are derived as the special cases. The closed-form solutions for one-dimensional stress–plastic strain curves are also derived and plotted for materials under cyclic loading conditions based on the three yield functions. In addition, the closed-form solutions for one-dimensional stress–plastic strain curves for materials based on the isotropic Cazacu–Barlat yield function under cyclic loading conditions are summarized and presented. For materials based on the Mises and the Hill anisotropic yield functions, the stress–plastic strain curves show closed hysteresis loops under uniaxial cyclic loading conditions and the Masing hypothesis is applicable. For materials based on the Drucker–Prager and Cazacu–Barlat yield functions, the stress–plastic strain curves do not close and show the ratcheting effect under uniaxial cyclic loading conditions. The ratcheting effect is due to different strain ranges for a given stress range for the unloading and reloading processes. With these closed-form solutions, the important effects of the yield surface geometry on the cyclic plastic behavior due to the pressure-sensitive yielding or the unsymmetric behavior in tension and compression can be shown unambiguously. The closed form solutions for the Drucker–Prager and Cazacu–Barlat yield functions with the associated flow rule also suggest that a more general anisotropic hardening theory needs to be developed to address the ratcheting effects for a given stress range.     

Sequential evaluation of continuous deformation field of semi-crystalline polymers during tensile deformation accompanied by neck propagation

The localized deformation field of high density polyethylene and polypropylene during a tensile test accompanied by neck propagation was quantitatively evaluated based on the network digital image correlation method. In the proposed method, the continuity of the deformation field around a point of interest was introduced for accurate evaluation of the displacement. The accuracy of the proposed method was verified through test images. Using the proposed method, the development of a non-uniform displacement field during tensile tests was evaluated from sequential digital images. The local strain rate was almost uniform until the nominal stress reached its maximum value. After the maximum stress was reached, non-uniform deformation developed at a part of the gauge region of the specimen. A decrease in nominal stress induced a reduction of the local strain rate at regions other than the necked zone. In this study, the cross section average local true stress, strain, and strain rate can be evaluated from the local displacement field. Thus, the relationship between these quantities was evaluated during the tensile tests. Using the proposed method, the local response under wide ranges of strain and strain rate can be evaluated from a few test conditions of tensile strain rate and a small range of tensile strain. Finally, the relationships between gradients of stress, strain, and strain rate under uniaxial tension are discussed. These non-local quantities deviated from those predicted by constitutive equations when the domain size used to evaluate the local quantities was large.     

Characterization of yielding behavior of polycrystalline metals with single crystal plasticity based on representative characteristic length

Single crystal plasticity based on a representative characteristic length is proposed and introduced into a homogenization approach based on finite element analyses, which are applied to characterization of distinctive yielding behaviors of polycrystalline metals, yield-point elongation, and grain size strengthening. The computational manner for an implicit stress update is derived with the framework of a standard multi-surface plasticity at finite strain, where the evolution of the characteristic lengths are numerically converted from the accumulated slips of all of slip systems by exploiting the mathematical feature of the characteristic length as the intermediate function of the plastic internal variables. Furthermore, a constitutive model for a single crystal reproduces the stress–strain curve divided into three parts. Using two-scale finite element analysis, the macroscopic stress–strain response with yield-point elongation under a situation of low dislocation density is reproduced. Finally, the grain size effect on the yield strength is analyzed with modeling of the grain boundary in the context of the proposed constitutive model and is discussed from both macroscopic and microscopic views.     

Generalized form of boundary value problems method for material modeled as micro-polar media subjecting to the thermo-mechanical interaction

In this paper, the periodic structure material is modeled as the continuum homogeneous micro-polar media subjecting to thermo-mechanical interaction. Meanwhile, a series of equivalent quantities such as the equivalent stress, couple stress, displacement gradient and torsion tensor were defined by the integral forms of the boundary values of the external surface force, moment, displacement and the angular displacement, and were proved to satisfy the equivalence conditions of virtual work. Based on above works, the displacement boundary value problem was established to deduce the equivalent constitutive equation. Assume the representative volume element is composed of the spatial cross-framework, and applying the boundary value problem of displacement on frame structures, the equivalent elastic coefficients, temperature coefficients of equivalent stress and the temperature gradient coefficients of equivalent couple stress are deduced. In addition, themethod can also be extended to the stress boundary value problem to deduce the equivalent constitutive equation. The calculations indicate that the equivalent result can be obtained from the two kinds of boundary value problems.     

Effects of spatial grain orientation distribution and initial surface topography on sheet metal necking

The finite element method is used to numerically simulate localized necking in AA6111-T4 under stretching. The measured EBSD data (grain orientations and their spatial distributions) are directly incorporated into the finite element model and the constitutive response at an integration point is described by the single crystal plasticity theory. We assume that localized necking is associated with surface instability, the onset of unstable growth in surface roughening. It is demonstrated that such a surface instability/necking is the natural outcome of the present approach, and the artificial initial imperfection necessitated by the macroscopic M–K approach [Marciniak and Kuczynski (1967). Int. J. Mech. Sci. 9, 609–620] is not relevant in the present analysis. The effects of spatial orientation distribution, material strain rate sensitivity, texture evolution, and initial surface topography on necking are discussed. It is found that localized necking depends strongly on both the initial texture and its spatial orientation distribution. It is also demonstrated that the initial surface topography has only a small influence on necking.     

Fully coupled, multi-axial, symmetric constitutive laws for polycrystalline ferroelectric ceramics

In this paper, a general form for multi-axial constitutive laws for ferroelectric ceramics is constructed. The foundation of the theory is an assumed form for the Helmholtz free energy of the material. Switching surfaces and associated flow rules are postulated in a modified stress and electric field space such that a positive dissipation rate during switching is guaranteed. The resulting tangent moduli relating increments of stress and electric field to increments of strain and electric displacement are symmetric since changes in the linear elastic, dielectric and piezoelectric properties of the material are included in the switching surface. Finally, parameters of the model are determined for two uncoupled cases, namely non-remanent straining ferroelectrics and purely ferroelastic switching, and then for the fully coupled ferroelectric case.     

Modeling transients in the mechanical response of copper due to strain path changes

When copper is deformed to large strains its texture and microstructure change drastically, leading to plastic anisotropy and extended transients when it is reloaded along a different strain path. For predicting these transients, we develop a constitutive model for polycrystalline metals that incorporates texture and grain microstructure. The directional anisotropy in the single crystals is considered to be induced by variable latent hardening associated with cross-slip, cut-through of planar dislocation walls, and dislocation-based reversal mechanisms. These effects are introduced in a crystallographic hardening model which is, in turn, implemented into a polycrystal model. This approach successfully explains the flow response of OFHC Cu pre-loaded in tension (compression) and reloaded in tension (compression), and the response of OFHC Cu severely strained in shear by equal channel angular extrusion and subsequently compressed in each of the three orthogonal directions. This new theoretical framework applies to arbitrary strain path changes, and is fully anisotropic.     

Generalized plastic flow rule

An elastoplastic constitutive equation capable of describing the tangential-plastic strain rate induced by the component of stress rate tangential to the subloading surface, called the tangential-plastic stress rate, is proposed based on the subloading surface model [J. Appl. Mech. (ASME) 47 (1980) 266]. Here, the novel tangential-yield surface and the novel tangential-loading criterion are incorporated for the tangential-plastic strain rate. The equation is capable of describing the deformation behavior with the smooth elastic–plastic transition. Based on the equation, a constitutive equation for metals is formulated, its mechanical features are examined and some basic responses are compared with test data.